Hakko Electronics FR-803 Bedienungsanleitung

SMD Rework Station with Vacuum Pickup

Instruction Manual

●

Thank you for purchasing the HAKKO FR-803 SMD Rework Station.

This unit features:

● Digital control and display of time and temperature

● Display of air-ﬂow rate

● Manual and automatic modes

● Built-in vacuum pickup

Please read this manual before operating the HAKKO FR-803.

Keep this manual readily accessible for reference.

●

TABLE OF CONTENTS

1. PACKING LIST ………………………………………… 1

2. SPECIFICATIONS ……………………………………… 1

3. WARNINGS, CAUTIONS, AND NOTES …………… 2

4. PART NAMES …………………………………………… 3

PREPARATION: ASSEMBLY AND ELECTRICAL CONNECTION

…… 5

6. OPERATION …………………………………………… 8

7. PARAMETERS ……………………………………… 17

8. OFFSET SETTING METHOD ……………………… 18

9. MAINTENANCE / INSPECTION …………………… 19

10. ERRO MESSAGE ………………………………… 20

11. TROUBLESHOOTING …………………………… 20

12. OPTINAL PARTS …………………………………… 21

13. PARTS LIST / STATION …………………………… 23

13. PARTS LIST / HANDPIECE ……………………… 25

14. WIRING DIAGRAM ………………………………… 26

1. PACKING LIST

HAKKO FR-803 station ........................................... 1

Power cord .............................................................. 1

Handpiece holder .................................................... 1

Pads (ø3 mm (0.12 in.), ø5 mm (0.20 in.), ø7.6 mm (0.3 in.)) .....2 each

Vacuum pipe control knob (L) .................................. 1

Control card ............................................................. 1

Instruction manual ................................................... 1

* This product does not include a nozzle. A large

selection of nozzles are available for the HAKKO

FR-803. Select the nozzle or nozzles suitable for

the work to be performed.

Check the contents of the Hakko 852 package and

confirm that all the items listed below are included.

Control card

HAKKO FR-803 station

Handpiece holder

2. SPECIFICATIONS

Name HAKKO FR-803

Power consumption

100V-310W 110V-370W 120V-440W

220V-590W 230V-650W 240V-700W

● Station

Power consumption 100V 30 W

110-120V 40W

220-240V 50W

(Standby, 100-120V 4W, 220-240V 4W)

Capacity 5 l/min to more than 20 l/min

Control temperature 100 ~ 450°C/200 ~ 840°F (sensor)

Modes Manual/Auto

Timer 3 file/step

External dimensions

160 (W) × 145 (H) × 230 (D) mm/

6.3 × 5.7 × 9.1 in.

Weight 5 kg (11.02 lb.)

● Handpiece

Power

consumption

100V-280W 110V-330W 120V-400W

220V-540W 230V-600W 240V-650W

Total length

(w/o cord)

200mm/7.9 in.

Weight (w/o

cord)

200 g/0.44 lb.

* This product is protected against electrostatic discharge.

* Specifications and design are subject to change without

notice.

2 for each pad

Power cord

Vacuum pipe control

knob (L)

3. WARNINGS, CAUTIONS, AND NOTES

WARNING

Warnings and cautions are placed at critical points in this manual to direct the operator's attention to

significant items. They are defined as follows:

WARNING : Failure to comply with a WARNING may result in serious injury or death.

CAUTION : Failure to comply with a CAUTION may result in injury to the operator, or damage to

the items involved.

NOTE : A NOTE indicates a procedure or point that is important to the process being

described.

EXAMPLE : An EXAMPLE is given to demonstrate a particular procedure point or process.

WARNING

To avoid damage to the unit, do not turn the power switch OFF until the pump stops automatically

by cooling down (until appears on the display) after use.

CAUTION

When the power is ON, the temperature of the hot air and the nozzle ranges from 100 to 450°C. (200

to 840°F.). To avoid injury to personnel or damage to items in the work area, observe the following:

● Do not direct the hot air toward personnel or touch the metal parts near the nozzle.

● Do not use the product near combustible gases or flammable materials.

● Advise those in the work area that the unit can reach very high temperatures and should be considered

potentially dangerous.

●

Turn the power OFF when no longer using the HAKKO FR-803 or when leaving it unattended.

● Before replacing parts or storing the unit, allow the unit to cool and then turn the power OFF.

Observe the following precautions to prevent accidents or damage to the unit.

● Do not strike the handpiece against hard surface or otherwise subject it to physical shock.

● Be sure the unit is grounded. Always connect power to a grounded receptacle.

● Do not disassemble the pump or the vacuum pump.

● Do not modify the unit.

● Use only genuine HAKKO replacement parts.

● Do not wet the unit or use the unit with wet hands.

● Remove power cord by holding the plug – not the wires.

● Do not leave the vacuum pump on for long periods of time.

● Make sure the work area is well ventilated.

● While using the HAKKO FR-803, donʼt do anything which may cause bodily harm or physical damage.

4. PART NAMES

Station

Handpiece

Handpiece holder

Fuse ⑩Power switch

Power receptacle

Slot for control

card

Handpiece holder

mounting screw

③Airflow meter

①File number display ②Temperature/Timer display

Handpiece holder

mounting screw

④Display steps

⑤Airflow control knob

⑥Mode selecting button

⑧Vacuum indicator

③Sensor (internal)

②Vacuum pipe

Nozzle

(not included)

①Pad

⑤Vacuum pipe control knob

④Hot air button ⑥Vacuum button

⑦AUTO, MANUAL indicator

⑨Settingbuttons

Station

① File number display

② Temperature/timer display

③ Airflow meter

④ Display steps

⑤ Airflow control knob

⑥ Mode selection button

⑦ AUTO/MANUAL indicator

⑧ Vacuum indicator

⑨ Setting button

⑩ Power switch

Handpiece

① Pad

② Vacuum pipe

③ Sensor (internal)

④ Hot air button

⑤ Vacuum pipe control knob

⑥ Vacuum button

This section displays files 1 to 3 in Auto mode.

This section displays a temperature and timer setting time for each

step in AUTO mode.

CAUTION

The displayed and set temperature indicates the temperatures at the

sensor.

This meter indicates the airflow rate.

This section will be lit during every step in AUTO mode.

This knob controls the airflow. The airflow can be set in the range

of 5 to 20 l/min.

This button displays and selects the MANUAL and AUTO modes.

This indicator lights the selected mode.

This indicator lights when the vacuum pump is in operation.

Use this button for setting, determining and checking the file

number, temperature, timer, etc.

This switch turns the power ON and OFF.

The pad absorbs parts.

The pad is mounted on the tip of the vacuum pipe.

This sensor detects the temperature of the hot air.

● MANUAL Mode

When the Start button is pressed, the unit begins blowing hot

air. When the Start button is pressed again, the unit begins

cooling and stops blowing hot air after reaching 100°C (200°F).

● AUTO Mode

When the Start button is pressed again, the selected AUTO

program begins.

This knob controls the length of the vacuum pipe.

This button turns the vacuum pump ON and OFF.

5. PREPARATION: ASSEMBLY AND ELECTRICAL CONNECTION

A. Station Assembly

● Attach the handpiece holder.

Remove the handpiece holder mounting

screw from the side of the station. Attach the

handpiece holder to the station. (Figure 1)

(The handpiece holder can be installed on

either the left or right side.)

B. Handpiece Assembly

NOTE:

The handpiece can be used with the provided vacuum

pipe control knob (L). (See figure 2.)

● Using vacuum function operative nozzle

(see page 21.)

1. Attach the nozzle.

a. Extend the vacuum pipe using the

vacuum pipe control knob. (Figure 3)

b. Remove the inside screw (M3 × 5) of the

nozzle. (Figure 4)

c. Loosen the nozzle mounting screw. Pass

the vacuum pipe through the nozzle hole

and attach the nozzle. (Figure 5)

d. Tighten the nozzle mounting screw.

2. Attach the pad.

a. Attach the pad. (Figure 7)

b. Adjust the pad to an appropriate position.

Adjust the vacuum pipe so that the pipe

and pad protrude as little as possible.

CAUTION

The nozzle and pad will be heated at high

temperature. Cool them before replacement.

CAUTION

● Vacuum pipe

Do not use excessive force.

When not using a nozzle, retract the vacuum pipe

to the shortest length. (Figure 6)

(Figure 1)

M3 × 5

(Figure 4)

(Figure2)

(Figure 3) (Figure 5)

(Figure 6)

(Figure 7)

Mounting screw

CAUTION

● Pad

The pad does not last indefinitely. When it becomes

deteriorated, replace it. Since exposure to high

temperatures causes it to deteriorate faster, Hakko

recommends it be cooled after use.

Power receptacle

Power cord

Handpiece holder

Power switch

● Using vacuum function inoperative nozzle

(see page 22.)

■ Attach the nozzle.

a. Retract the vacuum pipe to the shortest

length using the vacuum pipe control

knob. (See page 5, Figure 6)

b. Loosen the nozzle mounting screw.

Attach the nozzle. (See page 5, Figure 5)

c. Tighten the nozzle mounting screw.

CAUTION

The pad cannot be used with this type of nozzle.

C. Electrical Connection and Power ON

1. Connect the power cord to the power

receptacle on the back panel of the station.

(Figure 8)

2. Place the handpiece on the holder. (Figure 9)

3. Plug the power cord into a grounded wall

socket.

4. Turn the power switch ON.

(Figure 9) Top View

(Figure 8)

CAUTION

This product is ESD-protected. Be sure to use a

grounded wall socket.

CAUTION

When not in use, place the

handpiece on the holder.

6. OPERATION

A. Mode Selection

Insert the control card into the card slot and select

your desired mode using the mode selection button.

(Figure 10)

The HAKKO FR-803 provides the following two

modes. The AUTO mode consists of the INSTALL

and REMOVE modes.

● Manual Mode

In this mode, air and vacuum pump operation

are controlled entirely by manual operation.

NOTE:

The timer cannot be set when using MANUAL mode.

● AUTO mode

● Install Mode (AUTO) (See page 14.)

This mode is used when installing parts.

The vacuum pump will be automatically

turned OFF.

● Remove Mode (AUTO) (See page 13.)

This mode is used when removing parts.

The vacuum pump will be automatically

turned ON.

In INSTALL mode, turn ON the vacuum function

manually and align the component on the PWB.

Vacuum function automatically will turn OFF 5

seconds after starting selected the profile.

In REMOVE mode, the vacuum function automati-

cally turns ON during the last 10 seconds of the

selected profile.

Set the temperature profile shown in the following

figure in advance.

(Figure 10)

Step 1 Step 2 Step 3 Cool down

Air temperature

Timing when the vacuum pump is

turned OFF in INSTALL mode

Start

Time

Temperatue

is increasing.

Temperature

is stable.

Temperature

is stable.

Temperature

is decreasing.

When the tempera-

ture falls to 100°C

(200°F), the air stops

blowing automati-

cally.

Opend timer time

Closed timer time

Temperatue

is increasing.

10 seconds

Timing when the vacuum pump is

turned ON in REMOVE mode

5 seconds

* In REMOVE mode, turn OFF the vacuum pump manually.

Temperatue

is increasing.

Temperature

is stable.

6. OPERATION

HOT AIR button

VACUUM button

B. Selecting Manual Mode

The temperature/timer is displayed by .

The HAKKO FR-803 is preset at 300°C at the

factory, see page 9.

● Air Blow

1. Start

Press the HOT AIR button on the hand-

piece to start the flow of air. The hot air

blows from the tip of the nozzle, and the

temperature is controlled according to the

temperature setting.

2. Stop

Press the HOT AIR button again.

Power to the heater is shut off and cooling

begins. When the temperature falls to 100

°C. (200°F.), the air stops blowing and the

temperature display reads .

● Vacuum Function

This function is used to hold the component

securely to the pads.

1. Start

Press the Vacuum button on the hand-

piece. The vacuum pump turns ON and

the part is held by suction.

2. Stop

Press and hold the Vacuum button. The

vacuum pump turns OFF.

CAUTION

To avoid damage to the equipment, do not turn the

power switch OFF until appears on the

display.

CAUTION

Parts held by the pads are very hot. Be careful when

removing them from the pads.

To check the set temperature,

press the button .

6. OPERATION

C.Temperature change method in

MANUAL mode

CAUTION

Be sure to insert the control card into the card slot and

set the mode to MANUAL before changing.

Setting change in temperature

CAUTION

The temperature setting range is 100 to 450°C (200 to

840°F).

Example: Change the temperature setting from

300 to 450°C.

1. Press the button on the temperature

setting section for 1 sec. or more.

● The HUNDREDS digit ﬂashes on the

display, indicating that the HUNDREDS digit

can be entered.

2. Enter the HUNDREDS digit.

● Use the or buttons to select your

desired value for the HUNDREDS digit.

When your desired value is displayed, press

the button. The TENS digit begins to

ﬂash.

3. Enter TENS digit.

● Use the or buttons to select your

desired value for the TENS digit. When

your desired value is displayed, press the

button. The UNITS digit begins to ﬂash.

4. Enter the UNITS digit.

● Select your desired value for the UNITS

digit in the same manner as for the TENS

digit. When your desired value is displayed,

press the button. displays

and indicates that the temperature setting

procedure is completed.

CAUTION

If the power is turned OFF before the temperature set-

ting procedure is completed ( is not displayed),

the new setting value will not be stored in memory.

Press the or button.

Press the button once.

Press and hold the but-

ton for more than 1 second.

Press the or button.

Press the button once

● Attempting to enter a value outside the setting

range will cause the display to begin flashing the

HUNDREDS digit again. Reenter a correct value.

● Both the display temperature and the tempera-

ture setting are the temperature at the sensor.

(Even with the same temperature setting, the

temperature of the hot air differs depending on

the nozzle size.)

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