Harbor Freight Tools 42606 Kurzanleitung

ASSEMBLY & OPERATING INSTRUCTIONS

METAL WORK STATION

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit ourWeb site at http://www.harborfreight.com

artwork contained herein may be reproduced in any shape or form without the express written

consent of Harbor Freight Tools.

For technical questions and replacement parts, please call 1-800-444-3353.

TO PREVENT SERIOUS INJURY,

READ AND UNDERSTAND ALL WARNINGS

AND INSTRUCTIONS BEFORE USE.

42606

SKU 42606 For technical questions, please call 1-800-444-3353. Page 2

THANKYOU for choosing a HARBOR FREIGHT TOOLS product. For future reference, please complete the

owner’s record below:

Model___________ Serial No._____________ Purchase Date_____________

Save This Manual

You will need the manual for the safety warnings and precautions, assembly instructions,

operating

and maintenance procedures, parts list and diagram. Keep your invoice with this manual.

Write the invoice number on the inside of the front cover. Keep the manual and invoice in a

safe and dry place for future reference.

Technical Specifications

Tool Name: MetalWork Station

Item Number: 42606

Construction: Sheet Metal Steel Desk-19 Gauge

Aluminum Drawer Handles

Maple Wood Top

Weight: 105 LBS.

Max. Weight Capacity: 300 LBS. (evenly distributed over Wood Top)

Finish: Black Enamel-Steel/Varnish/Wood

Overall Dimensions: 54" W x 20-3/16" L x 34-1/2" H

Wood Top Dimensions: 54" W x 20-3/16" L x 1-9/16" T

Desk Dimensions: 42-5/8" x 18" L x 32-7/8" H

Number of Drawers: 5

Inner Drawer Dimensions: 16-7/8" W x 17-3/4" L x 4-1/8" H

Cabinet Dimensions: 22-3/4" W x 18" L x 23-3/4" H

Shelf Dimensions: 22-3/4" W x 18" L x 10-5/8" H (first level)

22-3/4" W x 18" L x 8-3/8" H (second level)

Safety Warnings and Precautions

Read all instructions before using this product!

WARNING:When using tool, basic safety precautions should always be followed to

reduce the risk of personal injury and damage to equipment.

1. Avoid working alone. If an accident happens, an assistant can bring help.

2. Keep work area clean. Cluttered areas invite injuries.

3. Observe work area conditions. Keep work area well lighted.

4. Keep children away. Children must never be allowed in the work area. Do not let them handle machines,

tools, or extension cords.

5. Store idle equipment. When not in use, tools must be stored in a dry location to inhibit rust. Always lock

up tools and keep out of reach of children.

6. Use eye and ear protection. Always wear ANSI approved impact safety goggles.

SKU 42606 For technical questions, please call 1-800-444-3353. Page 3

7. Use the right tool for the job. Do not attempt to force a small tool or attachment to do the work of a

larger industrial tool. There are certain applications for which this tool was designed. Do not modify this tool

and do not use this tool for a purpose for which it was not intended.

8. Stay alert. Watch what you are doing, use common sense. Do not operate any tool when you are tired.

9. Check for damaged parts. Before using any tool, any part that appears damaged should be carefully

checked to determine that it will operate properly and perform its intended function. Check for alignment

and binding of moving parts; any broken parts or mounting fixtures; and any other condition that may affect

proper operation.Any part that is damaged should be properly repaired or replaced by a qualified

technician. Do not use the tool if any switch does not turn On and Off properly.

10. Replacement parts and accessories. When servicing, use only identical replacement parts. Use of any

other parts will void the warranty. Only use accessories intended for use with this tool. Approved

accessories are available from Harbor Freight Tools.

11. Do not operate tool if under the influence of alcohol or drugs. Read warning labels on prescriptions to

determine if your judgment or reflexes are impaired while taking drugs. If there is any doubt, do not operate

the tool.

12. Use on a flat, level surface.

13. Do not slide or move the unit when fully loaded. Doing so may result in damage or injury.

14. Do not open more than one drawer at a time; doing so may cause the unit to become unbalanced

and tip over.

Unpacking

When unpacking, check to make sure all the parts shown on the Parts List on page 10 are

included. If any parts are missing or broken, please call Harbor Freight Tools at the number

shown on the cover of this manual as soon as possible.

SKU 42606 For technical questions, please call 1-800-444-3353. Page 4

Assembly

Warning: Avoid edges of metal components. Cutting or stabbing injuries may result if appropriate care is

not taken.

Caution!: Consider the weight of the components and take the necessary precautions when lifting.

Assistance may be required during assembly.

Your Metal Work Station will require complete assembly as described in the following steps. To assist you with

assembly and operation please refer to the Operational Figures as well as the Assembly Diagram and Parts

List located on the last pages of this manual.

Note: Complete assembly of all five (5) Drawers will require parts consisting of:

ITEM

1.......14-3/4" Right Hand Panel Slide ...... (quantity-5)

2.......14-3/4" Left Hand Panel Slide......... (quantity-5)

3............ 16" Right Hand Drawer Slide .... (quantity-5)

4............ 16" Left Hand Drawer Slide ...... (quantity-5)

5...................Spring Slide ....................... (quantity-10)

* All Drawer Slides (Items 1 through 4) contain three extended guides, a large spring

stop and a small slide stop-see Figure 1.

Slide Panel and Drawer Assembly

Drawer Slide w/Spring (5)

14-3/4” Panel Slide (1& 2)

hole in end

Spring

Slide stop

Guide Guide

Guide

Figure 1

SKU 42606 For technical questions, please call 1-800-444-3353. Page 5

Step 1) Place each of the 14-3/4" Left Panel Slides (2) onto the Left Slide Panel (6a) with the end with

the round hole facing forward. Align the tabs with the slots. The end tab should slide into place

while the two downward facing tabs are pushed down into the slots - see Figure 2.

Note: Place the 14-3/4" Left Panel Slides (2) onto the Left Slide Panel (6a) starting with the bottom

holes. Leave a space between each Panel Slide (2).

Step 2) Repeat step 1, only installing the Right Panel Slides (1) to the Right Slide Panel (6b) instead.

Step 3) Slide each of the 16" Right Hand Drawer Slides (3) onto the Drawers (7). Align the tabs so the

hole at the end of the Drawer Slide is facing forward. Slide the end tab in and push up on the

up facing tabs-See Figure 3.

Step 4) Slide each of the 16" Left Hand Drawer Slides (4) onto the Drawers (7). Align the tabs so the

hole at the end of the Drawer Slide is facing forward. Slide the end tab in and push up on the

up facing tabs-See Figure 3.

Step 5) Slide the Spring Slide (5) into the 14-3/4" Slides (1 & 2) which are attached to the Slide Panels

(6). Push in until the Spring tip rides over the spring stop. Make certain that the Spring is

facing away from the position that the drawers will be in when inserted. The tip of the Spring

works to secure the Drawers (7) in the Drawer Slides.

REV 09/05

Round

Hole

Front

Figure 3

Rail extends

beyond Drawer

Left Slide Panel (6a)

Figure 2

SKU 42606 For technical questions, please call 1-800-444-3353. Page 6

Side Panel, Center Support and Rail Assembly

Note that the right hand Slide Panel (6) has special oblong holes in it for assembly to the top of

the Right Hand Side Panel (9). The double set of holes on the right hand Slide Panel (6) faces

toward the front of the Metal Work Station.

You may use a Carpenter’s Square to square up the sides and Rails before tightening the Hex

Nuts (17). Finger tighten all Hex Nuts until the Metal Work Station is completely assembled.

Once completely assembled, fully tighten all hardware.

Step 1) With the Side Panel (9) oriented so that the lips are on the sides, attach the two Bottom Rails

(11) Make certain that the side of the Bottom Rail with the six (6) holes faces downward-see

Figure 5 on page 6. Insert the Bolt (17) from the outside of the Side Panel (9) through the

Bottom Rail (11). Slide on Lock Washer (17) and thread on Hex Nut (17). Repeat for the two (2)

Bottom Rails on opposite side of the Side Panel (9).

Step 2) Attach the Center Supports (10) to the Bottom Rails with 2 Bolts, Lock Washers and Nuts (17) -

see Figure 6.

Step 3) With the Center Support (10) in place, insert the Slide Panel (6) down inside the rail of the

Center Support (10) so that both sets of Drawer Slides face each other-see Figure 7.

Step 4) Slide the Slide Panel (6) down inside the rail of the Side Panel (9) making certain that the

Drawer Slides face inward. Attach the Slide Panel (6) to the Side Panel (9) using four 1/4"

Bolts, Lock Washers and Hex Nuts (17).

Removing Drawer with 16” Drawer Slide from Spring Slide

Step 1) To pull out a Drawer (7) after the Spring Slide has locked it in place, lift the Spring with a

screwdriver while at the same time pulling out on the drawer. Repeat for both sides of the

Drawer-see Figure 4 below.

Figure 4

SKU 42606 For technical questions, please call 1-800-444-3353. Page 7

Step 5) Attach the two (2) Top Rails (11) to the Center Supports (10) with two Bolts and a Lock Washer

(17) at the top of each Center Support (10). Secure with a Hex Nut (17). Attach to the Side

Panel (9) which is currently in place. Make certain that the Top Rails (11) are attached so that

the two (2) holes face upward.

Step 6) Attach the second Side Panel (9) to the end of the Bottom Rails and Top Rails (11).

Step 7) Attach the Corner Brace Support (8) to the Bottom Rail (11) and Side Panel (9) so that the lips

of the Corner Brace Support (8) rest against the Bottom Rail (11) and Side Panel (9). Secure in

place with Bolt, Lock Washer and Hex Nut (17) -see Figure 8 next page.

Figure 5

Side Panel (9)

Bottom Rail (11)

Figure 6

Center Support (10)

Figure 7

SKU 42606 For technical questions, please call 1-800-444-3353. Page 8

Shelf Assembly

Step 1) Place one Shelf (14) so that it rests against the Bottom Rail (11) with outside lip resting up

against the Side Panel (9). Secure the two outside corners to the two holes in the bottoms of

the Side Panel with two Bolts (17), Lock Washers (17) and secured with Hex Nut (17)

-see Figure 9 below.

Step 2) Connect the second Shelf (14) to the Side Panel (9) and the Center Support (10) through the

holes located at midpoint. Secure each corner to the Side Panel (9) and Center Support with

two Bolts (17), Lock Washers (17) and secured with Hex Nut (17).

Step 3) Place one Drawer Stop Brace (16) so that the holes are aligned with the Center Support (10)

and with the edge of the Drawer Stop Brace (16) almost touching the rear of the Drawer Slides.

Place the second Drawer Stop Brace (16) so that the holes are lined up with the holes in the

Side Panel. Place the Back Wall Panel (12) over the Drawer Stop Braces with the holes

aligned. Insert Bolt (17), Washer and Nut (17) at each corner to secure the Back Wall Panel

(12) and Drawer Stop Braces (16) in place.

Step 4) Align the holes in the second Back Wall Panel (12) at each corner at the rear of the Shelves

(14). Secure in place with Bolt, Lock Washer and Nut (17).

Figure 8

Corner Brace Support (8)

Figure 9

SKU 42606 For technical questions, please call 1-800-444-3353. Page 9

MapleTop Assembly

Caution: Consider the weight of the components and take the necessary precautions when lifting.

Assistance may be required during assembly.

Step 1) Place the Maple Top (13) upside down on a clean, flat surface. Use a mat or cloth to prevent

scratching the Maple Top (13).

Step 2) Lay the assembled portion of the Metal Work Station upside down over the Maple Top (13).

Make certain that the Side Panels (9) are square with the Top and Bottom Rail (11).

Step 3) Center the Maple Top (13) or align the Maple Top with the assembly as desired. Mark the hole

locations on the Maple Top (13) through the holes in the Top Rails (11). Move the assembled

section aside and drill four (4) 5/32" diameter x 1/2" deep holes in the Maple Top (13).

Warning: Do not drill deeper than 1/2".

Step 4) Set the assembled portion of the Metal Work Station back in place on the Maple Top (13).

Where the Top Rail (11) holes line up with the holes you drilled in the Maple Top (13), insert the

four (4) 5/8" Hex Screws (18) to secure the Maple Top (13) to the rest of the assembly.

Step 5) Securely tighten all hardware.

Step 6) Attach the Adjustable Legs (15). Place the Metal Work Station into an upright position.

Complete adjustment of the Adjustable Legs (15).

Step 7) Slide in all drawers.

PLEASE READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS

MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES

ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED

TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY

PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES

THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LI-

CENSED TECHNICIANS AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY

ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS

THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

SKU 42606 For technical questions, please call 1-800-444-3353. Page 10

Parts Diagram

NOTE: Some parts are listed and shown for illustration purposes only and are not available indi-

vidually as replacement parts.

REV 09/05

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