HAUL MASTER 63772 Montageanleitung

Visit our website at: http://www.harborfreight.com

Email our technical support at: [email protected]

Owner’s Manual & Safety Instructions

Save This Manual Keep this manual for the safety warnings and precautions, assembly,

operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back

of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep

this manual and the receipt in a safe and dry place for future reference. 21k

When unpacking, make sure that the product is intact

and undamaged. If any parts are missing or broken,

please call 1-888-866-5797 as soon as possible.

No portion of this manual or any artwork contained herein may be reproduced in

any shape or form without the express written consent of Harbor Freight Tools.

Diagrams within this manual may not be drawn proportionally. Due to continuing

improvements, actual product may differ slightly from the product described herein.

Tools required for assembly and service may not be included.

Read this material before using this product.

Failure to do so can result in serious injury.

SAVE THIS MANUAL.

Page 2 For technical questions, please call 1-888-866-5797. 63772

Specifications

Capacity 700 lb. (one ramp)

Max. Tailgate Height 42″

Ramp Length 84″

Ramp Width 12″

Important Safety Information

1. Before use:

a. Read and understand manual.

b. Inspect before every use;

do not use if parts loose or damaged.

c. Turn vehicle’s ignition OFF

and set parking brake.

d. Clean dirt, oil and debris off

ramps and allow ramps to dry.

e. Unfold ramps completely.

f. Set up only on solid,

level, dry surface.

g. Turn ramps so flange end faces

downward. Position ramps so that

tongues fully contact tailgate.

h. Properly connect Safety Straps.

2. Load and unload vehicle slowly.

Do not ride vehicle up

or down ramps.

3. Do not exceed 700 lb. capacity per

ramp or 1,400 lb. capacity evenly

distributed across two ramps.

Be aware of dynamic loading!

Sudden load movement may

briefly create excess load

causing product failure.

4. Use safety straps as intended only.

5. Use ramps as intended only. Do not use:

a. as ladder(s),

b. to load/unload 3-wheeled vehicles,

c. if tailgate on carrying vehicle

is higher than 42″,

d. to load vehicle with wheel

width wider than ramp.

6. This product is not a toy. Do not allow

children to play with or near this item.

7. Maintain product labels and

nameplates. These carry

important safety information.

If unreadable or missing, contact

Harbor Freight Tools for a replacement.

8. Clean Ramps. Prior to each use,

clean dirt, oil, or any debris off ramps.

9. All persons not involved in the

loading process must stand

clear of the loading ramps.

Keep children away. Children must

not be allowed in the work area.

10. Do not exceed tailgate

weight capacity.

11. Avoid working alone. If an accident

happens, an assistant can bring help.

12. Keep work area clean and well lit.

Cluttered and dark areas invite injuries.

Page 3For technical questions, please call 1-888-866-5797.63772

13. Store idle equipment.

When not in use, store ramps in

a dry location to inhibit rust.

14. Dress properly. Do not wear loose

clothing or jewelry. Protective clothes

and nonskid footwear are recommended

when working. Wear restrictive hair

covering to contain long hair.

15. Wear ANSI-approved impact

safety goggles, a safety helmet,

and heavy-duty work gloves

when loading, unloading

or handling ramps.

16. Keep proper footing and balance

when loading or unloading.

17. Do not modify this product.

18. Stay alert. Watch what you are

doing, use common sense. Do not use

any ramp when you are tired.

19. Check for damaged parts.

Before using any ramp, any part that

appears damaged should be carefully

checked to determine that it will perform

its intended function. Check for any

broken parts or mounting fixtures and

any other condition that may affect

proper operation. Any part that is

damaged should be properly repaired

or replaced by a qualified technician.

20. Replacement parts and accessories.

When servicing, use only identical

replacement parts. Use of any

other parts will void the warranty.

Only use accessories intended

for use with these ramps.

21. Do not use ramp if under the

influence of alcohol or drugs.

Read warning labels on prescriptions to

determine if your judgment or reflexes

are impaired while taking drugs. If there

is any doubt, do not use the ramp.

22. Inspect Safety Strap before every

use; do not use if parts loose,

damaged, or deteriorated.

23. The warnings, cautions, and instructions

discussed in this instruction manual

cannot cover all possible conditions

and situations that may occur. It must

be understood by the operator that

common sense and caution are factors

which cannot be built into this product,

but must be supplied by the operator.

SAVE THESE INSTRUCTIONS.

Page 4 For technical questions, please call 1-888-866-5797. 63772

Assembly Instructions

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the

beginning of this manual including all text under subheadings therein before

set up or use of this product.

Note: For additional information regarding the parts listed in the following pages, refer to

Parts List and Diagram on page 10.

Note: Top of Ramp is where tongues (angled

lips) are located.

Note: Assemble Ramps on a safe and secured

area with plenty of room for assembled Ramps.

1. Place Connection Plate G (4) at the

bottom right side of Upper Ramp (2).

Bottom

Ramp (1)

Upper

Ramp (2)

Connecting

Plate G (4)

Connecting

Plate F (5)

Right

Side

Left

Side

Same Ramp

Upper

Ramp (2)

Bottom

Ramp (1)

Connecting

Plate I (7)

Connecting

Plate H (6)

2. Install two M10x20 Bolts (8), four

M10 Flat Washers (9) and two

M10 Lock Nuts (10) into two mount

holes attaching Connection Plate G

to Upper Ramp frame, bottom

right side. Refer to Figure A.

Mount holes attaching to Ramp Frame

Lower swivel mount holes

4,75,6

Figure A: Mount Hole Callouts.

3. Place Connection Plate I (7) at the

bottom left side of Upper Ramp.

4. Install two M10x20 Bolts, four

M10 Flat Washers and two

M10 Lock Nuts into two mount

holes attaching Connection Plate I

to Upper Ramp frame, bottom

left side. Refer to Figure A.

5. Place Connection Plate F (5) at the

upper right side of Bottom Ramp (1).

6. Install two M10x20 Bolts, four

M10 Flat Washers and two

M10 Lock Nuts into two mount

holes attaching Connection Plate F

to Bottom Ramp frame, upper

right side. Refer to Figure A.

7. Place Connection Plate H (6) at the

upper left side of Bottom Ramp.

8. Install two M10X20 Bolts, four

M10 Flat Washers and two

M10 Lock Nuts into two mount

holes attaching Connection Plate

to Bottom Ramp frame, upper

left side. Refer to Figure A.

Page 5For technical questions, please call 1-888-866-5797.63772

Note: Make sure Upper Ramp Connecting

Plates are on the Outside of Bottom Ramp

Connecting Plates.

9. Connect Upper Ramp to Bottom ramp.

10. Install two M10x20 Bolts, four

M10 Flat Washers and two

M10 Lock Nuts into lower swivel

mount holes connecting left

Connecting Plates H,I (6,7) and right

side Connecting Plates G,F (4,5),

Refer to Figure A.

11. Follow steps 1-10 to

assemble second ramp.

Setup and Operation Instructions

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the

beginning of this manual including all text under subheadings therein before

set up or use of this product.

TO PREVENT SERIOUS INJURY AND DEATH:

Before loading or unloading turn vehicle’s engine off, set its transmission

in gear or park, engage its emergency brake and block its wheels.

Make sure the Ramps are clean and dry before loading or unloading.

Setup

CAUTION! Unfold both Ramps completely,

being careful not to pinch your hands.

WARNING! TO PREVENT SERIOUS

INJURY: Connect Safety Straps (3) to

secure attachment points within the

truck bed able to withstand the pulling

force of loading. They must also be

tight enough to prevent the Ramps from

coming off the vehicle being loaded.

1. The tailgate and the Ramps must

be dry and clean. Check for and

tighten any loose hardware.

2. Sit the Tongue (angled lip) of the

Ramps on the tailgate. The Tongue

must face down, and fully contact

the truck’s tailgate. Extend the

Safety Strap (3) on each Ramp

up into the inside of the truck bed;

attach each Safety Strap to a secure

attachment point on the truck chassis.

Safety

Strap (3)

Tongue

(angled lip)

3. Pull the Ramps backwards

until the Straps are tight.

The entire Tongue portion of the

Ramps must fit onto the tailgate; if not,

adjust the Safety Straps accordingly.

Note: Store Safety Straps indoors after use.

Page 6 For technical questions, please call 1-888-866-5797. 63772

Safety Strap Adjustment

1. Loop the Safety Strap through

the anchoring point on the

truck and hook it to itself.

2. Adjust the other Safety

Strap to equal length.

4- Wheel ATV Loading and Unloading

• These Ramps are for use with 2-wheeled dirt bikes and 4-wheeled ATV’s only.

Do not use these Ramps to load/unload 3-wheeled vehicles.

• Do not use these Ramps to load or unload any vehicle that weighs more than 1400 lb.

• Do not use these Ramps to load or unload any vehicle with wheel width wider than the

Ramp.

• Do not use these Ramps to load or unload any vehicle that is carrying gear on its racks.

• Do not use these Ramps if the tailgate on the vehicle being

loaded or unloaded is higher than half each Ramp’s length (42″).

WARNING! TO PREVENT SERIOUS INJURY: Riding an ATV while loading or unloading

is dangerous and should not be attempted.

WARNING! Be aware of dynamic loading! Sudden load movement may briefly create excess

load causing the Ramps to fail.

WARNING! TO PREVENT SERIOUS INJURY: All persons not involved in the process must

stand clear of the Ramps and truck. Make sure no pets are nearby.

Loading Using a Winch (not included)

1. The winch and mounting/connection

points must all have appropriate capacity

to pull the ATV up the Ramps safely.

2. ATV Mounted Winch Setup:

Unwind cable from the winch and attach

it to a secure mounting location on the

truck, at the same height as the winch

will be after the ATV has been loaded.

3. Truck Mounted Winch Setup:

Attach the cable to the bottom

front part of the frame.

4. While operating the winch,

stand back and to the side of the

ATV, with the vehicle between

you and the winch cable.

5. Operate the winch to slowly load

the ATV onto the vehicle.

Unloading

WARNING! TO PREVENT SERIOUS

INJURY: Riding an ATV while unloading is

dangerous and should not be attempted.

1. Have an assistant monitor the Ramp

tongues for slippage on the tailgate.

2. Setup the Ramps on the truck

bed as explained under operation.

Remove all tie down straps and

securing equipment from the ATV.

WARNING! TO PREVENT SERIOUS

INJURY: Be sure the 4-wheel

ATV is centered on Ramps.

Page 7For technical questions, please call 1-888-866-5797.63772

3. While staying off the ATV, start the engine,

disengage the parking brake, put the

transmission into reverse, and make

sure the wheels are in a straight line with

the Ramps. While holding the brake,

position yourself in front of the ATV.

4. Release the brake and push on the ATV to

get it started down the Ramps. Allow the

ATV to roll down naturally, do not steer it

or apply the brakes. If it stops while on

the Ramps, gently give it throttle to back

it off the Ramps.

2-Wheel Dirt Bike Loading

1. Do not attempt to load any dirt bike

or other 2-wheel motor bike alone.

Have a qualified adult assist.

2. Line up the 2-wheel dirt bike

with one of the Ramps.

3. With one person pushing the dirt bike

slowly up the Ramp, a helper

should be in the bed of the hauling

vehicle both to guide and to apply

the brake if it is necessary to stop

the dirt bike while it is on the Ramp.

Have one person with a hand on the

dirt bike hand brake for safety.

4. Once the person inside the truck bed

has hold of the handle bars, apply

the brake and steady the dirt bike

while the other person moves behind

the dirt bike (but off to one side) and

pushes it all the way into the truck bed.

NOTE: While most dirt bikes are light

enough to safely load with two people, a third

person can make the job easier and safer.

5. Once the dirt bike is safely loaded,

secure it with four tie down straps

(not included), one on each side

of the front, and one on each side

at the rear of the dirt bike.

2-Wheel Dirt Bike Unloading

1. Position the Ramp against the

truck tailgate behind the rear tire

of the dirt bike and attach the

Safety Straps to the truck bed.

2. Remove the tie-down

straps (not included).

3. Slowly and carefully while using

an assistant, push the dirt bike

backwards until the back tire is at the

top of the Ramp. With one person

on the ground behind and to the

side of the Ramp, slowly push the

dirt bike onto the Ramp. Someone

must always hold the hand brake.

4. Slowly work the dirt bike down the

Ramp and onto the ground.

Page 8 For technical questions, please call 1-888-866-5797. 63772

Maintenance and Servicing

Procedures not specifically explained in this manual must

be performed only by a qualified technician.

TO PREVENT SERIOUS INJURY:

Remove the Ramps from the vehicle before performing any maintenance or service.

Do not use damaged equipment.

If Ramps are damaged, have the problem corrected before further use.

Cleaning, Maintenance, and Lubrication

1. BEFORE EACH USE,

inspect the general condition

of the Ramps. Check for:

• loose hardware,

• misalignment or binding of parts,

• cracked or broken parts, and

• any other condition that may

affect its safe operation.

2. Clean the Ramps after each use.

Make sure any dirt, oil, grease, or

debris are not on the Ramps.

Page 9For technical questions, please call 1-888-866-5797.63772

PLEASE READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS

LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL

ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY

REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE

OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT

HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN

FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT

ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY

CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER

ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO

THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING

OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

Page 10 For technical questions, please call 1-888-866-5797. 63772

Part Description Qty

1 Bottom Ramp 2

2 Upper Ramp 2

3 Safety Strap 2

4 Connection Plate G 2

5 Connection Plate F 2

Part Description Qty

6 Connection Plate H 2

7 Connection Plate I 2

8 M10x20 Bolt 20

9 M10 Flat Washer 40

10 M10 Lock Nut 20

Parts List and Diagram

Parts List

Record Product’s Serial Number Here:

Note: If product has no serial number, record month and year of purchase instead.

Note: Some parts are listed and shown for illustration purposes only, and are not available

individually as replacement parts. Specify UPC 193175451989 when ordering parts.

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