Haupa AO-6 Bedienungsanleitung

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Electro hydraulic crimping tool

„AO-6“

INSTRUCTION MANUALHydraulic crimping tools

Video 216800

1. Technical characteristics

Area of application: For the creation of an electrical connection by means of compression

Pressing force: 60 kN

Scope of delivery: 1 crimping tool, 1 charger, 1 battery, 1 carry strap, in plastic case,

without dies

Oil type: ISO class viscosity 15

Feed rate: 2 speeds: Closing (fast) feed to bring the pressing dies to the conductor

and working feed for compression. Switching between the two speeds is

carried out automatically.

Safety: The tool is ﬁtted with a safety value that has been set at the factory.

Structure: The working head can be rotated by 180° to make it easier to adapt to

the operation to be carried out. The model Art. 216800 does not protect

the operator when working on cables that carry power.

Guarantee: 2 year guarantee if used for the purpose it is intended

2. Area of work

• Pressing force in kN: 60

• Working pressure in bar: 700

• Opening/ Hub: 17 mm

• Head can be opened

• Pressing width: slim

• Motorstop

• Crimping range cable lugs: Cu 6-300 / DIN Cu 6-300 / DIN Al 16-240

• Crimping range connectors: Cu 6-300 / DIN Cu 6-300 / DIN Al 16-240

• Pressing time, battery-operated in seconds: 4

• Battery charging time in minutes: 120

• Battery type: Li-Ion, 18 V, 4 Ah

• Dual-piston pump

• Weight in kg: 4,5

• Weight of set in kg: 9,5

2.1. Sensor Technology

With the diﬀerent colours of the sensor LED, it shows whether the pressing has

been completed successfully or which errors have occurred:

Light is green: Pressing completed as standard, motor stopped

Light is orange: Battery voltage not suﬃcient

Light is red: Pressing interrupted before completed

The device also has 2 white LED designed to illuminate the working area.

Germany: HAUPA GmbH & Co. KG, Königstraße 165-169, D-42853 Remscheid.

Phone: +49 (0)2191 8418-0, Fax: +49 (0)2191 8418-840, [email protected] • Errors and technical changes reserved.

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english

3. Operating instructions

CAUTION! TOOLS MAY NEVER BE USED WITHOUT FIRST INSERTING THE PRESSING DIES.

Ensure that the pressing dies ﬁt precisely to the appropriate area and are seated perfectly in

the holders.

OTHERWISE THIS MAY CAUSE SERIOUS DAMAGES OR BREAKAGES AND THE GUARANTEE

WILL BE VOIDED.

Preparation:

Before starting up the tool, read the operating instructions ﬁrst.

All current-carrying elements in the area you are working in should be disconnected.

Otherwise the protective procedures for working in the vicinity of components under current

must be implemented. (DIN EN 50110)

Do not use the tool if you are tired or under the inﬂuence of medication, drugs or alcohol.

Take into account the valid accident prevention and safety regulations and use the tool exclu-

sively for the purpose for which it is intended.

Only electro-technically trained persons over 16 years of age may process connecting materi-

als using the tool.

The operating instructions must always be carried with the tool.

The instructions must have been read and understood by the user.

The operator must ensure that this is the case.

Operating:

• Select the appropriate pressing dies for the connection to be pressed.

Die holder

Pushbutton

to advance

Pushbutton for

return movement

• Insert the pressing dies in the tool head. All of the pressing dies that can be used in

these models are half-circles, regardless of the type of crimping or pressing being

carried out. They are made up of two parts with identical external measurements, so that

they both can be inserted at will into the piston or the head.

• The procedure for inserting pressing dies is identical for mounting to both piston and

head.

• The dies are inserted via the guides until they come to a stop at the blocking pin.

• When inserting into the piston, you must only ensure that this is pushed far enough

forward for the release button to be visible and accessible.

Operating:

• To remove the dies, in both instances, the relevant release button must be activated.

Then allow the dies to slide out. Please note that in order to remove the inserts at the

piston, the steps listed above must be carried out in reverse order.

Start:

- Bring the tool to the working position.

- Select the appropriate pressing dies for the connection to be pressed.

- Insert the pressing dies in the tool head.

- Feed the conductor into the connector.

- Place the connector between the two pressing dies.

- Approach of the pressing dies (closing feed rate)

- Hold the tool securely and press the operating button to move the piston quickly

forwards until the pressing dies meet the connector to be compressed.

- As soon as the pressing dies start to compress the connectors, the system

automatically switches from closing feed to working feed.

- Press until the pressure limiter can be heard or the pressing dies meet.

- Pressing the front operating button takes the pressure oﬀ the system and piston

travels back (fully or partially, to directly carry out a second compression action).

HAUPA GmbH & Co. KG, Königstraße 165-169, D-42853 Remscheid,

Tel.: +49 (0) 2191 8418-0. Fax: +49 (0) 2191 8418840, E-Mail: sales@haupa.com. Subject to technical changes and printing errors.

... convincing solutions

english

Mounting and unmounting the battery

Charger speciﬁcations

Model Nr.: 215527

Input: 100 – 240 V AC

Frequency: 50 / 60 Hz

Output V: 21 V

Output A: 1 A

Weight: 0,164 kg

Measurements: 92 mm (L) x 47 mm (B) x 45 mm (H)

Charger: Connecting battery to charger:

215523 (2 Ah) 215525 (4 Ah)

Please remove the battery after use and keep it removed when storing the

tool!

HAUPA is not liable for wrong or unintended use

2 Ah Battery Speciﬁcations

Model Nr.: 215523

Voltage: 18 V

Weight: 0,35 kg

Measurements: 114 mm (L) x 73,5 mm (B) x 67 mm (H)

est. Charging Time: approx. 30 Min

Capacity: 2 Ah

4 Ah Battery Speciﬁcations

Model Nr.: 215525

Voltage: 18 V

Weight: 0,58 kg

Measurements: 114 mm (L) x 73,5 mm (B) x 67 mm (H)

est. Charging Time: approx. 60 Min

Capacity: 4 Ah

LED charge indicator: (Pressing the button will light up LEDs)

Cleaning

• Careful cleaning of the tool, in particular, the moving parts contributes towards a longer

useful life. Remember that dust, sand, environmental inﬂuences, in particular a high salt

index, and dirt in general are extremely damaging to hydraulic tools.

• Particular care should be taken when cleaning the pump drive piston and the piston.

The tiniest of contaminations may scratch the walls of the cylinder and damage the

leak-proof seals. For the correct cleaning of the piston, we recommend extending the

piston and then cleaning it with a high-quality, non-corrosive solution.

Power switch

Check to see whether the switch on the machine automatically pops out again when you release

it.

WARNING NOTES!

A natural working position is required in order to operate the tool correctly, thus the handle must

point downwards.

Germany: HAUPA GmbH & Co. KG, Königstraße 165-169, D-42853 Remscheid.

Phone: +49 (0)2191 8418-0, Fax: +49 (0)2191 8418-840, [email protected] • Errors and technical changes reserved.

… convincing solutions

english

6. Fault diagnostics

Before you carry out any work on the tool, ensure that it is no longer connected to the power

supply.

CAUTION! If you have a problem that is not listed in the table below, contact your local tech-

nical customer support service for assistance.

6.1. WARNING NOTES!

Caution:

Do not attempt to force the head to turn when the hydraulic circuit is pressurised.

Guarantee:

2 year guarantee when used for the purpose it is intended when the annual maintenance

intervals are maintained by an authorised HAUPA service centre. We reserve the right to

rework the product.

Disposal:

Individual components must be disposed oﬀ separately.

The oil must be drained and disposed of at the designated points.

Caution:

Hydraulic oils represent a risk to the groundwater. Uncontrolled drainage or incorrect disposal

carries penalties. (Environmental Liability Law)

The remaining components of the aggregate must be disposed in accordance with the rele-

vant environmental standards.

The disposal should be carried out by authorised specialist companies. The free return to the

manufacturer cannot be guaranteed.

Always use original replacement parts. Other parts may seriously damage the tool and will

void the guarantee.

If the tool still does not work correctly, send it to the nearest repair service for specialist main-

tenance and ﬁne tuning, or send an email to: [email protected]

WITH EVERY REPLACEMENT PART ORDER, INCLUDE THE FOLLOWING INFORMATION:

1) Article number.

2) Article description.

3) Reference to the operating instructions and/or date.

4) Tool type.

5) Serial number of the tool.

The guarantee is voided if you use parts that are not original replacement parts from HAUPA.

HAUPA GmbH & Co.KG, Königstr. 165-169, 42853 Remscheid, Germany

EC declaration of conformity

HAUPA factory certificate

Remscheid, 23.03.2016

Product:

Product range:

Art. no.:

Note: A correct connection according VDE 0220 Part 2 is only

guaranteed if the user work with Haupa cable lugs and also

adequate HAUPA pressing tools.

The tools are not isolated and it is forbidden to work under

tension.

HAUPA GmbH & Co.KG, Königstr. 169, 42853 Remscheid, Germany

Phone +49 2191 8418 – 0, Fax +49 2191 8418 – 840

Herewith we declare that the above mentioned tools are manufactured according the

following guidelines:

CE guidelines 98/37/EEC, 89/336/EEC

Jens-Ole Paas Jochen Husli

Qualitätsmanagement Produktmanagement

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Battery hydraulic crimping tool

Around the cable

215770; 215770/M; 215881; 215881/M; 216800; 216800-1

216801; 216801/M; 216601; 216622; 216503; 216663;

216663/M; 216667; 216667/M; 216669; 216669/M

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