Haybuster H-1135 Bedienungsanleitung

0500167 • December 2020

DuraTech InDusTrIes InTernaTIonal Inc.

Po Box 1940, JamesTown, nD 58402-1940

Tel: (701) 252-4601• Fax: (701) 252-0502

www.DuraTechInDusTrIes.neT • www.hayBusTer.com

H-1135

PTO Driven Tub Grinder

Operating Instructions and Parts Reference

Product InformatIon

A Tradition of Innovation Since 1966

H-1135

PTO Driven Tub Grinder

Operating Instructions

and Parts Reference

DuraTech Industries International Inc. (DuraTech Industries) has made every effort to

assure that this manual completely and accurately describes the operation and maintenance

of the H-1135 PTO Driven Tub Grinder as of the date of publication. DuraTech Industries

reserves the right to make updates to the machine from time to time. Even in the event of

such updates, you should still nd this manual to be appropriate for the safe operation and

maintenance of your unit.

This manual, as well as materials provided by component suppliers to DuraTech Industries

are all considered to be part of the information package. Every operator is required to read

and understand these manuals, and they should be located within easy access for periodic

review.

& are registered trademarks of Duratech Industries

International, Inc. Haybuster, H-1135 and Big Bite with logo are trademarks of Duratech

Industries International, Inc.

A Tradition of Innovation Since 1966

H-1135 TUB GRINDER OPERATING INSTRUCTIONS

FOREWORD

Foreword

All personnel must read and understand the following sections before operating the

H-1135 Tub Grinder.

•Foreword and Section 1, important safety information.

•Section 2, “Machine operation,” which explains normal operation of the

machine.

•Section 2.1, “Pre-Operation Inspection”.

Appropriate use of unit

The H-1135 Tilt Tub Grinder is designed to grind material into more palatable or

manageable rations for your operation. It has multiple uses:

1. Grind most types of hay

•Big round bales

•Loose hay

•Square bales

2. Grind most types of grain

•Ear corn

•Shell corn

•High moisture corn

ii H-1135 TUB GRINDER OPERATING INSTRUCTIONS

•Most small grains

3. Grind most types of crop residue

•Stover

•Straw

4. Grind various sizes

• Screens are available from 1/8” to 8”

• Combine screen sizes to get desired cut

Operator protection

As with all machinery, care needs to be taken in order to insure the safety of the

operator and those in the surrounding area.

WARNING: The OPERATOR IS RESPONSIBLE for the safety of the

operator and those in the surrounding area. Operators and those observing the

operation of the H-1135 Tub Grinder are required to wear head, eye, and ear

protection, No loose clothing is allowed.

iii

TABLE OF CONTENTS

H-1135 TUB GRINDER OPERATING INSTRUCTIONS

Part 1: Operating Instructions ........................................1

Introduction ................................................................................. 2

Purpose ....................................................................................... 2

Section 1: Safety......................................................................... 4

1.1 Safety-alert symbols.......................................................................................... 4

1.2 Operator - personal equipment.......................................................................... 6

1.3 Machine safety labels ........................................................................................ 7

1.4 Thrown objects and operator safety ................................................................ 11

1.5 Shielding.......................................................................................................... 12

1.6 Personal protection equipment ........................................................................ 12

1.7 Safety Review ................................................................................................. 13

1.8 Fire Prevention ................................................................................................ 15

1.9 Fire Extinguishers: .......................................................................................... 16

1.10 Towing .......................................................................................................... 17

1.11 Service and maintenance ............................................................................... 18

Section 2: Operation ................................................................. 19

2.1 Pre-Operating Inspection ....................................................................... 19

2.2 Introduction to the machine................................................................... 21

2.2.1 Description of the H-1135 Tub Grinder ......................................... 21

2.2.2 Overview of Operator’s Controls.................................................... 21

2.2.3 Electronic governor......................................................................... 22

2.2.4 Rotor................................................................................................ 28

2.2.5 Screens ............................................................................................ 28

2.2.6 Tub................................................................................................... 29

2.2.7 Slug Buster and Mill Grate ............................................................. 29

2.2.8 Conveyors, Lifting and Folding ...................................................... 29

2.2.9 Hydraulic Tilt Platform ................................................................. 30

2.3 Machine Operation ................................................................................. 31

2.3.1 Tractor Set Up ................................................................................. 31

2.3.2 How to hook up to tractor ............................................................... 32

2.3.3 How to disconnect from tractor....................................................... 32

2.3.4 How to operate machine as a unit ................................................... 33

2.4 Shutdown procedures.............................................................................. 35

2.4.1 Normal Shutdown Procedure .......................................................... 35

2.4.2 Emergency Shutdown Procedure .................................................... 35

iv H-1135 TUB GRINDER OPERATING INSTRUCTIONS

TABLE OF CONTENTS

2.5 Storage...................................................................................................... 35

2.5.1 Preparing for storage ....................................................................... 35

2.5.2 Removing from storage................................................................... 36

2.6 Road Transport........................................................................................ 36

2.6.1 Set up to transport ........................................................................... 36

2.6.2 Change back to operate .................................................................. 36

2.7 Raising the Tub Platform........................................................................ 37

2.8 Operation of the Electronic Governor................................................... 38

2.9 Adjusting the conveyor belt tension ...................................................... 44

2.10 Adjusting the conveyor belt tracking .................................................... 45

2.11 Adjusting tub chain tension.................................................................... 46

2.12 Main drive belt adjustment .................................................................... 47

2.13 Sensor test ................................................................................................ 48

2.14 Belly auger drain covers ......................................................................... 49

Section 3: General Maintenance ............................................... 50

3.1 Lubrication .............................................................................................. 51

3.2 Hydraulic system..................................................................................... 56

3.3 Screens...................................................................................................... 57

3.4 Hammermill maintenance ...................................................................... 58

3.5 Balanced Hammer maintenance and replacement............................... 59

3.6 Dodge Rotor bearing installation .......................................................... 62

3.7 Cleaning the display unit ........................................................................ 65

Section 4: Troubleshooting the H-1135.................................... 66

4.1 Control parameters for electronic governor......................................... 66

4.1A Monitor parameters for electronic governor........................................ 67

4.2 Fault Codes .............................................................................................. 67

4.3 General Troubleshooting ........................................................................ 68

Appendix A: Warranty ............................................................... 69

Appendix B: H-1135 Specications .......................................... 70

Appendix C: Required for operation ......................................... 71

TABLE OF CONTENTS

H-1135 TUB GRINDER OPERATING INSTRUCTIONS

Part 2: Parts Reference .................................................73

MAINFRAME ASSEMBLY #1............................................................................. 74

MAINFRAME ASSEMBLY #2............................................................................. 76

HITCH ASSEMBLY.............................................................................................. 78

PLATFORM ASSEMBLY ..................................................................................... 80

PLATFORM ASSEMBLY DETAIL A................................................................... 82

BULL WHEEL ASSEMBLY ................................................................................ 84

ROTOR ASSEMBLY............................................................................................. 86

PUMP DRIVE LINE.............................................................................................. 88

3600907 DRIVELINE............................................................................................ 90

TUB DRIVE ASSEMBLY..................................................................................... 92

TUB ASSEMBLY .................................................................................................. 94

BELLY AUGER ASSEMBLY ............................................................................... 96

LOWER DISCHARGE CONVEYOR ASSEMBLY............................................. 98

UPPER DISCHARGE CONVEYOR ASSEMBLY............................................. 100

HYDRAULIC OIL TANK ASSEMBLY.............................................................. 102

TANDUM HYDRAULIC PUMP ........................................................................ 104

4000598 HYDRAULIC VALVE - VIEW 1 ......................................................... 105

4000598 HYDRAULIC VALVE - VIEW 2 ......................................................... 106

MACHINE HYDRAULICS SCHEMATIC......................................................... 107

OIL TANK HYDRAULICS................................................................................. 108

TANDUM PUMP HYDRAULICS ...................................................................... 110

AUX VALVE HYD - VIEW A............................................................................. 112

AUX VALVE HYD - VIEW B............................................................................. 114

AUX VALVE HYD - VIEW C............................................................................. 116

TUB ROTATION HYDRAULICS ...................................................................... 118

TUB TILT HYDRAULICS .................................................................................. 120

BELLY AUGER HYDRAULICS & GREASE LINES #1 .................................. 122

BELLY AUGER HYDRAULICS & GREASE LINES #2 .................................. 123

CONVEYOR LIFT AND FOLD CYLINDER HYDRAULICS ......................... 126

CONVEYOR FLOW CONTROL VALVE HYDRAULICS ............................... 128

DISCHARGE CONVEYOR ORBIT MOTOR HYDRAULICS......................... 130

PRESSURE GAUGES......................................................................................... 132

WHEELS AND HUBS......................................................................................... 134

ORBIT MOTOR................................................................................................... 136

3600831 PTO ASSEMBLY.................................................................................. 138

3600832 PTO ASSEMBLY.................................................................................. 139

PRESSURE ROLLER ASSEMBLY.................................................................... 140

TUB ROLLER BEARING ASSEMBLY............................................................. 141

HYDRAULIC CYLINDER SEALS AND OTHER ITEMS ............................... 142

ELECTRICAL PARTS......................................................................................... 144

GRAIN HOPPER #1 (OPTION).......................................................................... 146

vi H-1135 TUB GRINDER OPERATING INSTRUCTIONS

GRAIN HOPPER #2 (OPTION).......................................................................... 148

MILL GRATE - 9 BAR - 2-1/2” ......................................................................... 150

EAR CORN KIT (OPTION)................................................................................ 152

GEYSER PLATE (OPTION)............................................................................... 154

MATERIAL GUIDE ASSEMBLY (OPTION) .................................................... 156

DECALS .............................................................................................................. 158

DECAL LOCATIONS ......................................................................................... 160

H-1135 TUB GRINDER DOCUMENTATION COMMENT FORM .............163

FOLDOUTS

5701174 - H-1135 MACHINE HARNESS........................................................FO-1

5701170 - PTO TUB TAIL LIGHTS HARNESS ..............................................FO-2

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