HBM U10M Bedienungsanleitung

A1385-6.2 en/de/fr

Force transducer

Kraftaufnehmer

Capteur de force

U10M/U10S

Montageanleitung

Mounting Instructions

Notice de montage

English Page 3 - 42.................................................

Deutsch Seite 43 - 83...............................................

Français Page 85 - 126..............................................

U10M, U10S

A1385-6.2 en/de/fr HBM

Contents Page

Safety instructions 5..............................................

1Scope of supply and equipment variants 9.......................

2 General application instructions 11..............................

3 Structure and mode of operation 12..............................

3.1 Transducers 12............................................

3.2 SG cover 12...............................................

4 Conditions on site 13...........................................

4.1 Ambient temperature 13.....................................

4.2 Moisture and corrosion protection 13..........................

4.3 Deposits 13................................................

5 Mechanical installation 15.......................................

5.1 Important precautions during installation 15....................

5.2 General installation guidelines 15.............................

5.3 Assembly with adapter 16...................................

5.4 Mounting with knuckle eyes 18...............................

5.5 Assembly with adapter 19...................................

5.6 Mounting with mounted force application 21....................

6 Electrical connection 22.........................................

6.1 Connection with six‐wire configuration 22......................

6.2 Cable shortening or extension 23.............................

6.3 Connection with four‐wire configuration 23.....................

6.4 EMC protection 23..........................................

7 Electrical connection with TEDS 25..............................

7.1 TEDS transducer identification 25.............................

7.2 Hierarchy of rights for TEDS 25...............................

7.3 Content of the TEDS module as defined in IEEE 1451.4 26......

7.4 TEDS specifications 28......................................

7.5 Electrical connection with TEDS 28...........................

8 Versions and order numbers 29..................................

9 Specifications (VDI/VDE 2638) 31................................

9.1 U10M 31..................................................

9.2 U10S 33..................................................

U10M, U10S

A1385-6.2 en/de/frHBM

10 Dimensions 35.................................................

10.1 U10M/U10S with foot adapter 35.............................

10.2 U10M/U10S without foot adapter 38...........................

10.3 U10M with force application 39...............................

10.4 Accessories - Knuckle eyes 40...............................

10.5 Mounting dimensions of the connection variants 41.............

U10M, U10S

A1385-6.2 en/de/fr HBM

Safety instructions

Designated use

The force transducers in the type series U10M/U10S are solely designed for

measuring static and dynamic tensile and/or compressive forces within the

load limits specified by the technical data for the respective maximum capacit

ies. Any other use is not the designated use.

To ensure safe operation, the regulations in the assembly and operating

instructions, together with the following safety rules and regulations, and the

data specified in the technical data sheets, must be complied with. It is also

essential to observe the applicable legal and safety regulations for the applic

ation concerned.

The force transducers are not intended for use as safety components. Please

also refer to the section: “Additional safety precautions". Proper and safe

operation of the force transducer requires proper transportation, correct stor

age, siting and mounting, and careful operation.

Loading capacity limits

The data in the technical data sheet must be complied with when using the

force transducer. In particular, the respective maximum loads specified must

never be exceeded. The following limits set out in the technical data sheets

must not be exceeded

Limit forces

Lateral limit forces

Breaking forces

Permissible dynamic loads

Temperature limits

Limits of electrical loading capacity

Please note that when several force transducers are interconnected, the load

/force distribution is not always uniform.

Use as a machine element

The force transducers can be used as machine elements. When used in this

manner, it must be noted that, to favor greater sensitivity, the force transducer

cannot be designed with the safety factors usual in mechanical engineering.

Please refer here to the section “Loading capacity limits" and to the specifica

tions.

U10M, U10S

A1385-6.2 en/de/frHBM

Accident prevention

The prevailing accident prevention regulations must be taken into account,

even though the nominal (rated) force values in the destructive range are well

in excess of the full scale value.

Additional safety precautions

The force transducers cannot (as passive transducers) implement any

(safety‐relevant) cutoffs. This requires additional components and construct

ive measures for which the installer and operator of the plant is responsible.

In cases where a breakage or malfunction of the force transducer would

cause injury to persons or damage to equipment, the user must take appropri

ate additional safety measures that meet at least the requirements of applic

able safety and accident prevention regulations (e.g. automatic emergency

shutdown, overload protection, catch straps or chains, or other fall protection).

The layout of the electronics conditioning the measurement signal should be

such that measurement signal failure does not cause damage.

General dangers of failing to follow the safety instructions

The force transducers are state‐of‐the‐art and reliable. Transducers can give

rise to residual dangers if they are incorrectly operated or inappropriately

mounted, installed and operated by untrained personnel. Every person

involved with siting, starting‐up, operating or repairing a force transducer must

have read and understood the mounting instructions and in particular the

technical safety instructions. The force transducers can be damaged or des

troyed by non‐designated use of the force transducer or by non‐compliance

with the mounting and operating instructions, these safety instructions or any

other applicable safety regulations (BG safety and accident prevention regula

tions) when using the force transducers. Force transducers can break, partic

ularly in the case of overloading. The breakage of a force transducer can also

cause damage to property or injury to persons in the vicinity of the force trans

ducer.

If force transducers are not used according to their designated use, or if the

safety instructions or specifications in the mounting and operating instructions

are ignored, it is also possible that the force transducer may fail or malfunc

tion, with the result that persons or property may be affected (due to the loads

acting on or being monitored by the force transducer).

The scope of supply and performance of the transducer covers only a small

area of force measurement technology, as measurements with (resistive)

strain gauge sensors presuppose the use of electronic signal processing. In

addition, equipment planners, installers and operators should plan, implement

and respond to the safety engineering considerations of force measurement

U10M, U10S

A1385-6.2 en/de/fr HBM

technology in such a way as to minimize residual dangers. Pertinent national

and local regulations must be complied with.

The markings used in this document

The marking below warns of a potentially dangerous situation in which failure

to comply with safety requirements can result in death or serious physical

injury.

WARNING

Description of a potentially dangerous situation

Measures to avoid/prevent the danger

The marking below warns of a potentially dangerous situation in which failure

to comply with safety requirements can result in slight or moderate physical

injury.

CAUTION

Description of a potentially dangerous situation

Measures to avoid/prevent the danger

The marking below warns of a situation in which failure to comply with safety

requirements could lead to damage to property.

NOTE

Description of a situation that could lead to damage to property

The marking below draws your attention to important information about the

product or about handling the product.

Important

Important information

The marking below contains application tips or other information that is useful

to you.

U10M, U10S

A1385-6.2 en/de/frHBM

Tip

Information/Application instructions

Conversions and modifications

The transducer must not be modified from the design or safety engineering

point of view except with our express agreement. Any modification shall

exclude all liability on our part for any damage resulting therefrom.

Maintenance

The force transducers U10M/U10S are maintenance‐free.

Disposal

In accordance with national and local environmental protection and material

recovery and recycling regulations, old transducers that can no longer be

used must be disposed of separately and not with normal household waste.

If you need more information about waste disposal, please contact your local

authorities or the dealer from whom you purchased the product.

Qualified personnel

Qualified personnel means persons entrusted with siting, mounting, starting

up and operating the product, who possess the appropriate qualifications for

their function.

This includes people who meet at least one of the three following require

ments:

- Knowledge of the safety concepts of automation technology is a require

ment and as project personnel, you must be familiar with these concepts.

- As automation plant operating personnel, you have been instructed how to

handle the machinery. You are familiar with the operation of the equipment

and technologies described in this documentation.

- As commissioning engineers or service engineers, you have successfully

completed the training to qualify you to repair the automation systems. You

are also authorized to activate, ground and label circuits and equipment in

accordance with safety engineering standards.

It is also essential to comply with the legal and safety requirements for the

application concerned during use. The same applies to the use of accessor

ies.

The force transducer may only be installed by qualified personnel, strictly in

accordance with the specifications and with the safety requirements and regu

lations.

U10M, U10S

A1385-6.2 en/de/fr HBM

1 Scope of supply and equipment variants

Force transducer U10M (metric internal thread) or

U10S (UN/UNF internal thread)

U10M/U10S mounting instructions

Test certificate

Machine handles for handling use on variants 225 kN to 500 kN

Accessories (not included among the items supplied):

Cables/plugs Order number

Connection cable KAB157-3; IP67 (with bayonet locking); 3 m long, TPE outer

sheath; 6 x 0.25 mm2; free ends, shielded, outside diameter 6.5 mm 1-KAB157-3

Connection cable KAB158-3; IP54 (with screw locking); 3 m long, TPE

outer sheath; 6 x 0.25 mm2; free ends, shielded, outside diameter 6.5 mm 1-KAB158-3

Loose connecting socket (bayonet locking) 3-3312.0382

Loose connecting socket (screw locking) 3-3312.0354

Ground cable (400 mm long) 1-EEK4

Ground cable (600 mm long) 1-EEK6

Ground cable (800 mm long) 1-EEK8

Knuckle eye, M16 external thread 1-Z4/20kN/ZGUW

Knuckle eye, M33x2 external thread 1-ZGAM33F

Knuckle eye, M42x2 external thread 1-ZGAM42F

Knuckle eye, M72x2 external thread 1-ZGAM72F

Knuckle eye, M16 internal thread 1-Z4/20kN/ZGOW

Knuckle eye, M33x2 internal thread 1-ZGIM33F

Knuckle eye, M42x2 internal thread 1-ZGIM42F

Knuckle eye, M72x2 internal thread 1-ZGIM72F

Equipment options

All force transducers are available in different versions. The following options

are available:

1. Without adapter

You can purchase the force transducer without adapter. The force trans

ducer can then be directly screwed onto a structural element using the

pitch circle, see Fig. 1.1 on Page 10.

U10M, U10S

A1385-6.2 en/de/frHBM

Fig. 1.1: U10M with adapter (left) and without adapter (right)

2. Double bridge design

The force transducer is also available with two electrically isolated meas

urement bridge circuits.

3. TEDS

You can purchase the force transducer with transducer identification

(“TEDS"). TEDS (Transducer Electronic Data Sheet) allows you to store the

transducer data (characteristic values) in a chip, that can be read out by a

connected measuring device. Each measuring bridge has a separate TEDS

in the double bridge variant. See also Page 25.

4. Threaded connector or fixed cable

The force transducer is usually delivered with a bayonet connector. A

threaded connector or fixed cable 6 m long is instead available if required.

5. Calibration:

On request, HBM can calibrate the force transducer to 200% nominal

(rated) force. The high mechanical reserves of the force transducer enable

this application in purely static measurement tasks. Please note however

that the output signal doubles.

6. Force application part

On request, we can deliver the U10M with a force application bolt mounted

in the central thread, see Fig. 1.2 on Page 11.

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