HBX SensorLinx BTU-0014 Bedienungsanleitung

HBX Control Systems Inc.

Installation Manual

SensorLinx™ Heat Meter Installation Guide

Version 1.00

BTU-0014

BTU-0030

BTU-0070

BTU-0130

BTU-0400

INTRODUCTION

This manual will help with the installation, parameter setting, trouble shooting and general

maintenance requirements for the Controller. To guarantee the safe and reliable operation

of this Control, you must rst read this manual in detail and take particular note to any and all

warnings or caution directives prior to connecting to AC power.

Only suitably qualied individuals with formal training in electrical and HVAC controls should

attempt the installation of this equipment. Incorrect wiring and installation will affect the

warranty provided with this unit. Wiring must be completed in accordance with the codes and

practices applicable to the jurisdiction for the actual installation.

The HBX Sensorlinx™ Metering System is a microprocessor based controller and as such is not

to be regarded as a safety (limit) control. Please consult and install the heating or cooling

appliance in accordance with the manufacturer’s recommendations.

SAFETY SYMBOLS AND WARNINGS

ExtrEmE Hazard

This action poses a serious threat that could result in personal injury or death, as well as

permanent damage to the equipment. Proceed with caution.

modEratE Hazard

This action may cause personal injury or have adverse effects on the installation

process if handled incorrectly.

disconnEct PowEr sourcE

The presence of low voltage (24VAC) or high voltage (120VAC) could result in personal

injury or permanent damage to components or equipment. Point of Interest - This point

claries pertinent information, or brings your attention to an action that may have

adverse effects on the installation process.

TABLE OF CONTENTS

Introduction Index

Safety symbols and Warnings Index

Receipt and Inspection 1

Storage 1

Nameplate Information 1

Technical Data and Information 2 - 5

Description and Main Parts 2

Technical Data and Dimensions 3

Flow Sensor Technical Specications 4

Pressure Sensor Technical Specications 5

Installation Guide 6-8

Device Wiring 6-8

Installation 9-10

ThermoLinx App Setup 11-13

Connecting to a Network (Android) 11

Connecting to a Network (iOS) 12-13

Adding Sensors to the ThermoLinx App 14

Navigating the ThermoLinx App 15

Local Connection 16

Limited Warranty 17

Index

WARNING: This product can expose you to chemicals including lead, which is known to

the State of California to cause cancer and birth defects or other reproductive harm. For

more information go to www.P65Warnings.ca.gov.

RECEIPT & INSPECTION

After receiving, inspect the unit for any possible physical damage that may have

occurred during transportation. After unpacking the unit make sure the box contains:

• 1 x WFS-0100 (Temperature & Flow Sensor)

• 1 x WPS-0100 (Temperature & Pressure Sensor)

• 4 x EPDM O-rings

• 2 x Dual unions, tailpieces - NPT, sweat, press

• 2 x Flow pipe and tube with connection ttings

• Instruction Manual

Make sure the part number on the unit corresponds to the part number on

the original box

STORAGE

The Sensorlinx™ Heat Meter should be kept in its original shipping carton prior to

installation. In order to retain the warranty coverage it should be stored properly:

• Store within an ambient temperature range of +10ºC to +40ºC

• If possible, store in an air-conditioned environment where the relative humidity is

less than 95%

• Do not store in places where the unit may come into contact with corrosive

gases or liquids

• Do not store in an area or upon an unstable surface where it may become

damaged due to falling

NAME AND PIN INFORMATION

The label displays the serial number which will match the serial number on your

actual HBX Sensorlinx™ Sensor, the lot number, the bar code and the products PIN.

ABTU1234XXXX PIN: 1A2B

ABTU03820220-1A2B

WiFi Pressure Sensor

WPS-0100

3068143

Conforms to EN 1434

Conforms to UL Standard 873

Certified to CSA C22.2 No 24

READY

SERVER

WI-FI

ABTU1234XXXX PIN: 1A2B

ABTU03820220-1A2B

34567

DESCRIPTION AND MAIN PARTS

dEscriPtion

The SensorLinx™ Sensor System is designed to measure and record the thermal energy

used in a residential or commercial heating or cooling system including HVAC, Solar

thermal heating and Geothermal. The sensors can be used individually to track many

system parameter congurations in real time using the HBX ThermoLinx™ App. When

the Sensorlinx™ sensors are used in conjunction within your liquid system, the system

allows for accurate Heat measurement.

SENSOR REPLACEMENT: If one of the sensors fails or must be replaced when

being used in Heat Meter conguration, both the WFS and WPS sensors must

be replaced, as they come pre-paired.

comPonEnts

1. Power Supply Cable: 24V.

2. Wi-Fi Set Button: Press set button to connect to local Wi-Fi network or create local

Wi-Fi connection.

3. NPT Tail Piece: Tailpiece to connect to return/supply piping.

4. Flow Pipe: Composite or Stainless steel option.

5. Sensor Clip: Secure the sensor inside the ow pipe. Clip must be ush with the ow

pipe.

6. EPDM Flat Washer: Washer must be placed inside before installation.

7. Flow Pipe Union: Brass Union

8. Name Plate: Contains sensor Sync-Code

Input Voltage: 24VAC, ±10%, 60Hz, 0.1A

1 x Thermistor Output: Tank

1 x Modulating Output: 0.5VDC - 3.5VDC

Microprocessor: 8Bit, 64MHz

Languages: English

Temperature Measuring Range: 10-90 °C

(50-194 °F)

Max. Pressure Range: 0-10 bar (0-145 psig)

WiFi: 2.4GHz Network Only

FCC ID: 2AHMRESP125

Liquid Types:

Aqueous media compatible with wetted

materials. Kinematic viscosity less than or

equal to 2 mm2/s (cSt). Potable Water, or

a water mixture with Glycol, Methanol, or

Ethanol.

ETL Listings:

Meets CSA C22.2

No. 24 Meets UL Standard 873

ETL Control No. 3068143

Storage: +10ºC to +40ºC

EN 1434 Approved

TECHNICAL DATA AND DIMENSIONS

BTU-0014 BTU-0030 BTU-0070 BTU-0130 BTU-0400

mm 82 88 129 137.5 180

in 3.23 3.46 5.08 5.41 7.09

Flow Pipe

(Housing)

Union Pipe

Cong.

Torque Flow Pipe

Size

HBX Part #

Composite 3/4" 5 ft-lb / 6.78 N m ½” BTU-0014

Composite 3/4" 5 ft-lb / 6.78 N m ½” BTU-0030

Composite,

Stainless Steel

1" ¾” BTU-0070

Composite,

Stainless Steel

1 1/4" 1” BTU-0130

Composite 1 1/2" 1 ¼” BTU-0400

Flow Ranges

BTU-0014 BTU-0030 BTU-0070 BTU-0130 BTU-0400

L/MIN 1.4 -14 3-30 7-70 13-130 20-400

GPM 0.36-3.69 0.70-7.92 1.84-18.49 3.43-34.34 5.28-105.67

tEcHnical data

No pipe tape/dope

should be used on

threads.

FLOW SENSOR TECHNICAL SPECIFICATIONS

3.5

3.0

2.5

2.0

1.5

1.0

0.5

0.0 xamQ0 Q min

Flow output signal

4.5

4.0

3.5

3.0

2.5

2.0

1.5

1.0

0.5

0.0 0120

[V]

Temperature output signal

Tmax = Peak temperature

Selection of flow sensor to minimise pressure drop at 1 cSt

100

1000

0.1

0.1 1 10 100 1000

0.0145

0.1450

1.4504

14.5038

Δp [mbar] [psid]

Q [l/min]

0.0015

Head loss:

1 - 12 1 - 18

1 - 20

2 - 40

5 - 100

10 - 200

20 - 400

Q[gpm (US)]

0.13 2.64 4.6262.0 2640.026 1.32 13.2 132

PRESSURE SENSOR TECHNICAL SPECIFICATIONS

4.5

4.0

3.5

3.0

2.5

2.0

1.5

1.0

0.5

0.0 0120

[V]

Temperature output signal

Tmax = Peak temperature

[V]

P max

Pressure output signal

Selection of flow sensor to minimise pressure drop at 1 cSt

Head loss:

0.002

0.001

0.003

0.004

0.005

0.006

0.008

0.01

0.02

0.03

0.04

0.05

0.06

0.08

0.1

0.2

0.3

0.4

0.5

0.6

Δp [bar]

0.029

0.015

0.044

0.058

0.073

0.087

0.116

0.15

0.29

0.44

0.58

0.73

0.87

1.16

1.5

2.9

4.4

5.8

7.3

8.7

[psi]

0.3 0.4 0.6 0.8 11.2 1.5 2 3 4 5 6 8 10 12 15 20 30 40 50 60 80 100 150 200300Q [m3/h ]

0.0003

0.0004

0.0005

0.0006

0.0008

0.0044

0.0058

0.0073

0.0087

0.0116

Q[gpm (US)]

4.626.2 264.2

8.253.5 528.3

60111 1057

7.9 79.3 792.5

1316 21 159

DN18 SBB

DN25 SBB

DN32 SBB

DN40 SBB

DN50 SBB

DN65 SBB

DN80 SBB

DN100 SBB

[psig]

DEVICE WIRING

1/2: Input Power: This input is to power the sensor. 1 Amps at 24VAC is required to

power this device.

3. Ground Power: This input is for the ground wire. WFS-0100 Sensor must be grounded

to the pipe. Refer to Device Wiring (Page 7-8).

4. Thermistor Input: Pins 4, 3 Optional temperature sensor. (Ex. Tank temp)

Under no circumstance should power be applied to these terminals!

Permanent damage to the controller’s circuitry may result.

5. Triac Output: Pins 5, 2 This input is to send a triac output to energize a relay. 24VAC

is required to power the triac. Optional

6: Modulating Output: This output carries the modulating signal (0.5 – 3.5 VDC) to

modulate the device. Optional

124 VAC R (Red)

24 VAC C (White)

Ground (Blue)

Thermistor Input (Yellow)

24 VAC Triac Output, 0.5A Max (Green)

Modulating Output (Black)

120 VAC

24 V AC

Ground

DEVICE WIRING

Standard Heat Meter Installation

Ensure the R and W wires from each

unit are hooked up to the same

corresponding wire. Do not cross wire!

DEVICE WIRING

120 VAC

24 V AC

Ground

ensor

Zone Valve

Pump

Sensor

REL-2024

HBX

REL-2024

HBX

Heat Meter Installation with Optional Setpoint Output and Sensor Wiring

Ensure the R and W wires from each

unit are hooked up to the same

corresponding wire. Do not cross wire!

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