Heatilator I60 Bedienungsanleitung

1Heatilator•I60/I80•4013-260InstallersManual•RevG•10/07/13

Installationandserviceofthisreplaceshouldbe

performedbyqualiedpersonnel.Hearth&Home

TechnologiesrecommendsNFIcertiedprofes-

sionals,ortechnicianssupervisedbyan

NFIcertiedprofessional.

WOODBURNING FIREPLACE

FireRisk.

WARNING

Forusewithsolidwoodfuelonly.

Otherfuelsmayoverreandgenerate

poisonousgases(i.e.carbonmonoxide).

Model(s):

Installation Manual

Installation and Fireplace Setup

WARNING

HOT SURFACES!

Glassandothersurfacesarehotduring

operationANDcooldown.

Hot glass will cause burns.

• DO NOTtouchglassuntilitiscooled

• NEVERallowchildrentotouchglass

• Keepchildrenaway

• CAREFULLY SUPERVISE children in same room as

replace.

• Alertchildrenandadultstohazardsofhightemperatures.

Hightemperaturesmayigniteclothingorotherammable

materials.

• Keep clothing, furniture, draperies and other ammable

materialsaway.

INSTALLER: Leave this manual with party responsible for use and operation.

OWNER: Retain this manual for future reference.

I60

I80

NOTICE: DO NOT discard this manual!

• DO NOTstoreorusegasolineorotheram-

mablevaporsandliquidsinthevicinityofthis

oranyotherappliance.

• DO NOToverre. Overringwillvoidyour

warranty.

• Complywithallminimumclearancestocom-

bustiblesasspecied.Failuretocomplymay

causehousere.

WARNING: If the information in these

instructionsisnotfollowedexactly,are

or explosion may result causing property

damage, personal injury, or death.

2Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13

Safety Alert Key:

• DANGER! Indicatesahazardoussituationwhich,ifnotavoidedwillresultindeathorseriousinjury.

• WARNING!Indicatesahazardoussituationwhich,ifnotavoidedcouldresultindeathorseriousinjury.

• CAUTION! Indicatesahazardoussituationwhich,ifnotavoided,couldresultinminorormoderateinjury.

• NOTICE:Indicatespracticeswhichmaycausedamagetothereplaceortoproperty.

Table of Contents

1 ProductSpecic&ImportantSafetyInformation

A.FireplaceCertication 4

B.Non-CombustibleMaterials 4

C.CombustibleMaterials 4

2 Getting Started

A.TypicalFireplaceSystem 5

B.DesignandInstallationConsiderations 6

1.SelectingFireplaceLocations 6

2.LocatingFireplace&Chimney 7

C.ToolsandSuppliesNeeded 8

D.InspectFireplaceandComponents 8

E.FireplaceSystemRequirements 8

3 Framing and Clearances

A.FireplaceDimensions 9

B.Clearances 10

MinimumClearancestoCombustibles 10

C.ConstructtheChase 11

D.UnpacktheFireplace(I60only) 12

E.UnpacktheFireplace(I80only) 12

F. FrametheFireplace 13

G.SecureandLeveltheFireplace 14

H.ProtectiveMetalHearthStrips 14

I. OutsideAirKit 15

4 Chimney and Termination Requirements

A.ChimneyRequirements 16

B.Offsets/Returns 17

C.TerminationRequirements 18

5 Chimney Installation

A.TypicalChimneySystem 19

B.AssembleChimneySections 20

C.InstallChimneyAirKit 20

D.SecureOffset/Return 21

E.InstallCeilingFirestops 21

F. InstallAtticInsulationShield 22

G.RoofPenetration 23

H.InstallChase/ChaseTop 23

I. TerminationCapRequirements 24

J. InstallTerminationCap 24

6 Shrouds

A.RadiationShield 26

B.FieldConstructedShrouds 26

1.OpenTopShroud 26

2.MailboxStyleShroud 27

3.RoofedStyleShroud 27

7 Finishing

A.FinishingMaterial 28

B.HearthExtension,BuildingandFinishing 29

1.FireplaceInstalledFlushontheFloor

 andHearthExtensionRaisedtoBottom

 ofFireboxOpening 30

2.RaisedHearthExtensionandRaisedFireplace 31

3.FireplaceOpeningandHearthExtensionFlush

 withtheFloor 32

C.Non-CombustibleSealantMaterial 32

D.Sidewalls/Surrounds 33

E.MantelandWallProjections 34

8 Fireplace Setup

A.GasLog/LighterProvision 35

B.WoodBurningInserts 35

C.InstalltheRefractory(I80only) 36

9 Reference Materials

A.ChimneyComponents 37

B.OptionalComponents 40

►

Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13

Customer:

Lot/Address

Model (circle one): I60 I80

YES IF NO, WHY?

Protectivehearthstripsinstalledpermanualrequirements.(Pg.14)

Outsideairkitinstalled.(Pg.15)

Atticinsulationshieldinstalled.

Shroudisinstalledproperlyperinstructions.

WARNING! Risk of Fire or Explosion! Failure to install fireplace acording to these instructions can lead to a fire or

explosion.

Verifiedthatthechaseisinsulatedandsealed.(Pg.11)

Verifiedclearancestocombustibles.(Pg.10)

Fireplaceisleveledandsecured.(Pg.14)

Hearthextensionsize/heightdecided.(Pg.29)

Chimneyconfigurationcomplieswithdiagrams.

Chimneyinstalled,lockedandsecuredinplacewithproperclearance.

Chimneyairkitinstalled.

Firestopsinstalled.

ATTENTION INSTALLER:

Follow this Standard Work Checklist

Thisstandardworkchecklististobeusedbytheinstallerinconjuctionwith,notinsteadof,theinstructionscontainedinthisinstallation

manual.

Date Installed:

Location of Fireplace:

Installer:

Dealer/Distributor Phone #

Serial #:

Roofflashinginstalled.

Terminationinstalled.

Fireplace Install

ChimneySection4&5(Pg.16)

Shrouds Section 6 (Pg. 26)

Fi i hi

S ti 7 (P 28)

Hearthextensioninstalledpermanualrequirements.

Commentscommunicatedtopartyresponsible

4013-262•RevB•3-12-13

__________________________by______________________on_________

(Builder/Gen.Contractor)(Installer)(Date)

Comments:Furtherdescriptionoftheissues,whoisresponsible(Installer/Builder/OtherTrades,etc.)andcorrectiveactionneeded:

Manualbagandallofitscontentsareremovedfromthefireplaceandgiventotheparty

responsibleforuseandoperation.

•Thatthischecklistremainvisibleatalltimesonthefireplaceuntiltheinstallationiscomplete.

•Photographingtheinstallationandcopyingthischecklistforyourfile.

Combustiblematerialsnotinstalledinnon-combustibleareas.

Hearth&HomeTechnologiesrecommendsthefollowing:

Finishing Section 7 (Pg. 28)

Fireplace Setup Section 8 (Pg. 35)

Verifiedallclearancesmeetinstallationmanualrequirements.

Mantelsandwallprojectionscomplywithinstallationmanualrequirements.

Allpackagingandprotectivematerialsremoved.

Optionaldoorsproperlyinstalled.

Moldedbrickpanelsinstalledcorrectly.

Grateisproperlyinstalled.

Firescreeninstalledproperly.

4Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13

WARNING! Risk of Fire! Hearth & Home Technologies

disclaims any responsibility for, and the warranty and

agency listing will be voided by the following actions.

DO NOT:

• installoroperatedamagedreplace

• modifyreplace

• install other than as instructed by Hearth & Home

Technologies

• operate the fireplace without fully assembling all

components

• overre

• installunventedgaslogset

• installanycomponentnotapprovedbyHearth&Home

Technologies

• installpartsorcomponentsnotListedorapproved

Improper installation, adjustment, alteration, service or

maintenance can cause injury or property damage. For

assistance or additional information, consult a qualied

installer, service agency or your dealer.

B. Non-Combustible Materials

• Materialswhich willnot igniteand burn,composed of

anycombinationofthefollowing:

- Steel - Iron

- Brick - Tile

- Concrete - Slate

- Glass - Plasters

• MaterialsreportedaspassingASTM E 136, Standard

Test Method for Behavior of Metals, in a Vertical Tube

Furnace at 750° C

C. Combustible Materials

• Materialsmadeoforsurfacedwithanyofthefollowing

materials:

- Wood - Compressedpaper

- Plantbers - Plastic

- Plywood/OSB - Sheetrock(drywall)

• Anymaterialthatcanigniteandburn;ameproofedor

not,plasteredorun-plastered

1 ProductSpecic&ImportantSafetyInformation

A.FireplaceCertication

ThisreplacemaybeinstalledinsleepingroomsEX-

CEPTinmanufacturedhomes.Ifinstalledwithagaslog

set,provisionsfortheNationalFuelGasCodemustbe

met.

Thisreplacehasbeentestedandlistedforusewith

theoptionalcomponentsspeciedinthismanual.These

optionalcomponentsmaybepurchasedseparatelyand

installedatalaterdate.Anoutsideairkit,gasinsert,gas

logsetorgaslog-lightershouldbeinstalledatthetimeof

replaceinstallation.

HeatilatorisaregisteredtrademarkofHearth&Home

Technologies.

Thisreplacesystemhasbeentestedandlistedinaccor-

dancewithUL127andULC-S610standardsbyUnder-

writersLaboratoriesInc.forinstallationandoperationin

theUnitedStatesandCanada.

Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13

2 Getting Started

A. Typical Fireplace System

Figure 2.1 Typical Fireplace System

)

))

)

Non-combustible

roof flashing maintains

minimum clearance

around chimney

Additional lateral

support for chimney

above roof (or enclosed

in chase) if needed

Ceiling firestop

on floor of attic

Support straps

on rafter support

chimney

Termination cap

Chimney penetrates roof

preferably without affecting

roof rafters

Offset & Return (with hanger straps)

Framing headed off

in ceiling joists

Enclosed space above

and around fireplace

Mantel and surround

Decorative facing

and trim

Hearth extension

Factory-built fireplace

Protective metal

hearth strip(s)

Outside

combustion air

Combustible framing/header

on top of V-shaped standoffs

Chimney system

Attic insulation shield

must be used here to keep

insulation away from chimney

if attic is insulated

Storm Collar

Chimney Air Kit

Required in

Canada. Outlet

must be no

less than 4 ft.

(1.22 m) off

ground level.

6Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13

In an exterior

chase or projecting

into a garage

Across a

corner

As a room

divider

Along a wall

B A

48 in.

(1219 mm)

min.

Note: I60 - 1 in. (25 mm)

I80 - 1 1/2 in. (38 mm)

minimum distance from sides

& back of fireplace to

combustible materials.

Both - 1/2 in. (13 mm)

minimum at nailing flanges.

1/2 in. (13 mm)

all configurations

*8 in. (203 mm) extra space

included for outside air

connection. If outside air duct has

no bend, this dimension may be

reduced as long as minimum

clearances are met.

A B C D E F G H

inches 45 1/2 53 1/2 85 42 1/2 19 3/8 60 1/8 28

mm 1156 1359 2159 1080 492 1527 711

inches

59 1/2 92 3/4 46 3/8 21 1/2 65 5/8 28 1/2

mm 1308 1511 2356 1178 546 1667 724

Model

I60

I80

24 in. (610 mm)

Minimum from FP opening to an

perpendicular wall.

51 1/2

Figure 2.2 Fireplace Locations

NOTICE:

• Illustrationsandphotosreecttypicalinstallationsand

are FORDESIGNPURPOSESONLY.

• Illustrations/diagramsarenotdrawntoscale.

• Actualinstallation/appearancemayvaryduetoindividual

design preference.

• Hearth&HomeTechnologiesreservestherighttoalter

its products.

NOTICE: In addition to these framing dimensions, also

reference the following section:

• Clearances (Section 3).

NOTICE:

I60-Aminimum1in.airclearanceattheback

andaminimum1in.airclearancetothesidesof

thereplaceassemblymustbemaintained.

I80-Aminimum11/2in.airclearanceattheback

andaminimum11/2in.airclearancetothesides

ofthereplaceassemblymustbemaintained

Chimneysectionsatanylevelrequirea2in.mini-

mum air space clearance between the framing

and chimney sections.

B. Design and Installation Considerations

NOTICE: Checkbuildingcodespriortoinstallation.

• InstallationMUSTcomplywithlocal,regional,stateand

nationalcodesandregulations.

• Consultinsurancecarrier,localbuildinginspector,re

ofcialsorauthoritieshavingjurisdictionoverrestrictions,

installationinspectionandpermits.

• Before installing,determinethefollowing:

- Wherethereplaceistobeinstalled.

- Theventsystemcongurationtobeused.

- Gassupplypiping.

- Electricalwiring.

- Framingandnishingdetails.

- Whetheroptionalaccessories-devicessuchasa

fan,wallswitchorremotecontrol-aredesired.

1. Selecting Fireplace Locations

Thisreplacemaybeusedasaroomdivider,installed

alongawall,acrossacornerorusedinanexteriorchase.

SeeFigure2.2.

Locatingthereplaceinabasement,nearfrequently

openeddoors,centralheatoutletsorreturns,orother

locationsofconsiderableairmovementcanaffectthe

performance.

Considerationshouldbegiventothesefactorsbefore

decidingonalocation.

Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13

2. LocatingFireplace&Chimney

Locationofthereplaceandchimneywillaffectperfor-

mance.

• Installwithinthewarmairspaceenclosedbythebuilding

envelope.Thishelpstoproducemoredraft,especially

duringlightinganddie-downofthere.

• Installingthereplaceinabasementisnotrecommended.

• Penetratethehighest partoftheroof.Thisminimizes

theeffectsofwindloading.

• Locate termination cap away from trees, adjacent

structures,unevenrooflinesandotherobstructions.

• Minimizetheuseofchimneyoffsets.

• Considerthereplacelocationrelativetooorandceiling

andatticjoists.

• Takeintoconsiderationtheterminationrequirementsin

Sections4and5.

Marginal Location:

• Below peak

Location NOT recommended:

• Not the highest point of the roof

• Wind loading possible

Multi-level Roofs

Windward

Leeward

Recommended Location:

• Above peak

Recommended:

• Insulated exterior chase

in cooler climates

Recommended Location:

• Above peak

• Inside heated space

Location NOT recommended:

• Too close to tree

• Below adjacent structure

• Lower roof line

• Avoid outside wall

Marginal Location:

• Wind loading possible

Figure 2.3 Recommended Chimney Locations

• Installtheoutsideairkitwiththeintakefacingprevailing

windsduringtheheatingseason.

• Ensure adequate outdoor air for all combustion

appliancesandexhaustequipment.

• Ensurefurnaceandairconditioningreturnventsarenot

locatedintheimmediatevicinityofthereplace.

• Avoidinstallingthereplaceneardoors,walkwaysor

smallisolatedspaces.

• Recessedlightingshouldbea“sealedcan”design.

• Attichatchesweatherstrippedorsealed.

• Atticmountedductworkandairhandlerjointsandseams

tapedorsealed.

8Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13

C. Tools and Supplies Needed

Beforebeginningtheinstallationbesurethefollowing

toolsandbuildingsuppliesareavailable:

Reciprocatingsaw Framingmaterial

Pliers Non-combustiblesealant

Hammer Gloves

Phillipsscrewdriver Framingsquare

Flatbladescrewdriver Electricdrillandbits

Plumbline Safetyglasses

Level Tapemeasure

1/2-3/4in.length,#6or#8self-drillingscrews

Misc.screwsandnails

D. Inspect Fireplace and Components

WARNING! Risk of Fire and/or Explosion! Damaged

parts could impair safe operation. DO NOT install dam-

aged,incompleteorsubstitutecomponents.Keepre-

place dry.

• Inspectreplacefordamage.

• Vent system components and doors are shipped in

separatepackages.

• Reporttoyourdealeranypartsdamagedinshipment.

• Read all the instructions before starting the

installation. Follow these instructions carefully

during the installation to ensure maximum safety

andbenet.

E. Fireplace System Requirements

TheHeatilatorreplacesystemrequirementsconsistof

thefollowing:

• Fireplace

- Refractory(includedwithreplace)

- Firescreen(includedwithreplace)

- HearthExtension

• OutsideAirSystem

- AirInletHood(includedwithreplace)

- Flex(required,soldseparately)

• ChimneySystem

- Chimneyairkit(requiredinCanada,soldseparately)

- AtticInsulationShield(includedwithreplace)

- Chimneyterminationcap(required,soldseparately)

- SLA10adapter(requiredinCanada,soldseparately)

• Non-combustiblenishmaterial

Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13

3 Framing and Clearances

A. Fireplace Dimensions

Gas

Knockout

8-5/8 in.

(219 mm)

9-5/8 in.

(244 mm)

9-1/2 in.

(241 mm)

Outside Air

9-1/4 in.

(235 mm)

Gas Knockout

18-1/2 in.

(470 mm)

8-5/8 in.

(219 mm)

49-5/8 in.

(1260 mm) 28-1/2 in.

(724 mm)

55-1/2 in.

(1410 mm)

(effective height)

49-1/8 in.

(1248 mm)

59-1/4 in.

(1505 mm)

7-5/8 in.

(194 mm) 36 in.

(914 mm)

28-5/8 in.

(727 mm)

14-3/8 in.

(365 mm)

44-1/2 in.

(1130 mm)

27-1/2 in.

(699 mm)

9-1/2 in.

(241 mm)

Figure 3.1 Fireplace Dimensions

28-1/2 in.

(724 mm)

55-1/2 in.

(1410 mm)

(Efective Height

49-1/8 in.

(1248 mm)

49-5/8 in.

(1260 mm)

59-1/4 in.

(1505 mm)

7-5/8 in.

(194 mm) 42 in.

(1067 mm)

Gas

Knockout

18-1/2 in.

(470 mm)

8-5/8 in.

(219 mm)

Gas

Knockout

8-5/8 in.

(219 mm)

9-5/8 in.

(244 mm)

9-1/2 in.

(241 mm)

9-1/4 in.

(235 mm)

Outside

Air

34-1/2 in.

(876 mm)

9-1/2 in.

(241 mm)

27-1/2 in.

(699 mm)

50-1/2 in.

(1283 mm)

I60

I80

10 Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13

B. Clearances

WARNING! Risk of Fire!

You must comply with all minimum air space clearances

tocombustiblesasspeciedinFigure3.2.DO NOTpack

required air spaces with insulation or other materials.

Framing or nishing material used on the front of, or in

frontof,thereplacecloserthantheminimumslistedmust

be constucted entirely of non-combustible materials (i.e.,

steel studs, concrete board, etc.). Failure to comply may

causere.

Figure 3.2 Clearances to Combustible Materials

Minimum Clearances to Combustibles

WITHIN ENCLOSURE AREA

Fireplacetobackwall(I60) 1in.(25mm)

Fireplacetobackwall(I80) 11/2in.(38mm)

Fireplacetosidewall(I60) 1in.(25mm)

Fireplacetosidewall(I80) 11/2in.(38mm)

Topstandoffstoheader 0in.(0mm)

Dooropeningtosidewall 24in.(610mm)

MANTEL

Mantelminimumheight 481/8in.(1222mm)

Maximummanteldepth 12in.(305mm)

(insulation)

0 in. to level

of standoffs

Attic

Insulation

Shield

(ceiling)

(roof)

(attic)

(ceiling)

Ceiling Firestop

Offset/Return (secured

with hanger straps)

Storm Collar

Roof Flashing

Clearance to back &

sides of appliance

I60 - 1 in. (25 mm)

I80 - 1 1/2 in. (38 mm)

(except at nailing flanges

where it is 1/2 in. [13 mm])

Must have 2 in. (51 mm)

minimum clearance

to header

0 in.

to floor

2 in. (51 mm) min.

Shaded areas

represent

2 in. (51 mm) min.

air space clearance

required around pipe

Combustible Object

48 in.

1219 mm

Adapter attached here (not shown)

Note: Chimneyairkit and11-10

in./279-254 mm adapter are

not shown, but are required in

Canada.

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