HEIDENHAIN ITNC 530 - CONVERSATIONAL PROGRAMMING Bedienungsanleitung

February 2002 363 812-21 · 5 · 2/2002 · Printed in Germany · Subject to change without notice

Technical Manual

iTNC 530

NC software 340 420-01

340 421-01

Foreword

ThisTechnicalManualhasbeenwrittenforallmachinetoolmanufacturersand

distributors. It contains all of the information necessary for the mounting,

electrical connection, commissioning and PLC programming of HEIDENHAIN

contouring controls.

Every time the hardware or software of HEIDENHAIN's contouring control is

updated,you will receive a set ofsupplementary pages free-of-charge.Always

sort these pages into your Technical Manual immediately. In this way, your

manual will always be up-to-date.

You can use extracts from this manual to supplement your machine

documentation. If you increase the size of the manual format (17 cm x 24 cm)

by the factor 1.225, you will have DIN A4 format.

No documentation can be perfect. To stay up to date, documentation must

change constantly. It also thrives on your comments and suggestions for

improvement. Please help us by sending us your ideas.

DR. JOHANNES HEIDENHAIN GmbH

E/P Department

Dr.-Johannes-Heidenhain-Str. 5

83301 Traunreut

February 2002 Update Information 1 – 1

1 Update Information

1.1 General Information

You will receive Update Information supplements for the iTNC 530 at irregular

intervals.

Please file this information here.

1 – 2 HEIDENHAIN Technical Manual iTNC 530

February 2002 2 – 1

2 Introduction

2.1 General Information ........................................................................ 2 – 2

2.2 Overview of Components ............................................................... 2 – 3

2.2.1 Main Computer, Controller Unit, Power Supply Unit ................2 – 3

2.2.2 Monitors and Keyboard Units ....................................................2 – 6

2.2.3 Handwheels ..............................................................................2 – 9

2.2.4 Key symbols ............................................................................2 – 11

2.2.5 Touch probe systems ..............................................................2 – 16

2.2.6 Other Accessories ...................................................................2 – 18

2.2.7 Documentation ........................................................................2 – 18

2.3 Brief Description ............................................................................ 2 – 19

2.4 Software ......................................................................................... 2 – 26

2.4.1 Designation of the Software ...................................................2 – 26

2.4.2 PLC Software ..........................................................................2 – 26

2.4.3 Enabling Additional Control Loops ...........................................2 – 27

2.4.4 NC software exchange ............................................................2 – 29

2.4.5 Data Backup ............................................................................2 – 35

2.5 Software Releases ......................................................................... 2 – 35

2.5.1 NC software 320 420-xx ..........................................................2 – 35

2 – 2 HEIDENHAIN Technical Manual iTNC 530

2 Introduction

2.1 General Information

HEIDENHAIN contouring controls are designed for use with milling, drilling

and boring machines as well as machining centers.

The iTNC 530 features integral digital drive control and controls the power

stages via PWM signals.

Integration of the drive controllers in the iTNC 530 offers the following

advantages:

nAll the software is contained centrally in the NC; this means that the

individual components of the NC such as feed axes, spindle, NC or PLC are

optimally matched.

nHigh control quality, because the position controller, speed controller and

current controller are combined into one unit.

nThe same functions are available for commissioning, optimizing and

diagnosing feed drives as well as spindles.

The iTNC 530 offers digital control for up to five or nine axes and for spindle

speeds up to 40 000 rpm.

The iTNC 530 is designed for connection of a compact or modular inverter

system. Thus, together with HEIDENHAIN motors, a complete control

package including servo drive can be supplied (see Technical Manual "Inverter

Systems and Motors").

Machine slide

with linear

encoder

Velocity

feedforward

Feed motor with

rotary encoder

for rotor speed

and position

Machine

Power stage

Digital speed

control

Position

controller

Nominal

speed Nominal

current

Acceleration

feedforward

Nominal

position

Current

controller

Actual position

iTNC 530

February 2002 Overview of Components 2 – 3

2.2 Overview of Components

2.2.1 Main Computer, Controller Unit, Power Supply Unit

The iTNC 530 comprises

2 components:

nMain computer MC 422

(MC = Main Computer)

nCC 422 controller unit

(CC = Controller Computer)

CC 422/10 control loops MC 422/10 position

encoder inputs

2 – 4 HEIDENHAIN Technical Manual iTNC 530

Main computer

(Standard version) Signal inputs Id. Nr. of MC for BF

120 display unit Id. Nr. of MC for BF

150 display unit

MC 422

5 position encoder inputs Position: 1 VPP/EnDat 359 629-0x 359 630-0x

10 position encoder

inputs 359 632-0x 359 633-0x

Main computer

(Export version) Signal inputs Id. Nr. of MC for BF

120 display unit Id. Nr. of MC for BF

150 display unit

MC 422 E

5 position encoder inputs Position: 1 VPP/EnDat 359 629-5x 359 630-5x

10 position encoder

inputs 359 632-5x 359 633-5x

Controller unit Signal inputs Id. Nr. of CC 422

CC 422

Max. 6 speed control loops

(4 control loops enabled) Speed: 1 VPP/EnDat 359 651-xx

Option 5th control loop 353 902-01

Option 6th control loop 353 903-01

Max. 10 speed control loops

(7 control loops enabled) 359 652-xx

Option 8th control loop 354 540-01

Option 9th control loop 353 904-01

Option 10th control loop

353 905-01

February 2002 Overview of Components 2 – 5

Designation of MC

422 and CC 422 ID numbers of MC 422 and CC 422

The basic ID number indicates hardware differences.

This first digit of the variant number indicates hardware changes.

Variant Changes in the MC 422

xxx xxx-y1 Initial version

Variant Changes to CC 422

xxx xxx-01 Initial version

xxx xxx-02 Controller modified

Basic ID number Variant

359 632-01

UV 105 Power Supply Unit

The UV 105 serves to supply the power to the CC

422 if a non-HEIDENHAIN inverter is used, or, if

required, to supply additional power if a

HEIDENHAIN inverter is used, See “Power

Supply for the iTNC 530” on page 3 – 12.

If a non-HEIDENHAIN inverter system is used,

the adapter connector is connected to X69 of the

UV 105.

The cover for the UV 105 and the adapter

connector for X69 are included in the items

supplied.

Id. Nr. 344 980-xx

Id. Nr. 349 211-01 UV 105

Adapter connector for

X69

Variant Changes to UV 105

xxx xxx-01 Initial version

xxx xxx-02 Modification for multiple-row configuration

2 – 6 HEIDENHAIN Technical Manual iTNC 530

2.2.2 Monitors and Keyboard Units

TE 420 Operating Panel

The IV and V keys are snap-ons, and can be

switched, See “Key symbols” on page 2 – 11.

Id. Nr. 313 038-11

Horizontal rows to match the design of the flat-

panel display

Id. Nr. 316 343-01

Visual display unit BF 150

15.1-inch color flat panel display (1024 x 768

pixels) with the following keys:

n1 x 8 soft keys, 1 x 6 soft keys for PLC

n3 x soft keys for switching soft-key rows

nScreen layout

nOperating-mode switchover

Id. Nr. 353 522-02

Horizontal rows depending on design

Id. Nr. 339 516-02 (at bottom)

Id. Nr. 339 516-04 (at top)

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