HEK GTP 1500 Bedienungsanleitung

USER’S MANUAL

TRANSPORT PLATFORM

8095-007C

Issue: 12-2000

This manual is assigned to :

HEK GTP 1500

GTP 1500 • 8095-007CII

Nothing contained in this publication may be copied and/or published by means of

printing, photocopying, microfilm or any other method, without prior written

permission from Hek Manufacturing B.V.

Drawings are illustrative only and do not necessarily show the design of the product on the market at any

given point of time.

IIIGTP 1500 • 8095-007C

HEK Manufacturing B.V.

Westelbeersedijk 18 P.O. Box 2

5091 SM Middelbeers 5090 AA Middelbeers

The Netherlands The Netherlands

Tel : +31(0)13 51 48 653

Fax : +31(0)13 51 48 630

www.HEK.com

GTP 1500 • 8095-007CIV

VGTP 1500 • 8095-007C

FOREWORD

The HEK GTP 1500 is an extremely

compact transport platform for personnel

and material.

This manual describes the installation,

operation and maintenance of the

transport platform.

The mast, consisting of separate

elements, can be adjusted in height to

the height of the building. The mast can

be simply and safely erected, from the

platform.

The transport platform must be anchored.

The HEK GTP 1500 offers a high level of

safety. In the construction of this

transport platform, particular attention has

been paid to all safety requirements. The

drive unit, for example, has been fitted with

an motor brake. An additional fail safe

brake, which operates by applying a shaft

to both racks is fitted.

Read this manual carefully before using the transport platform.

Take all the safety precautions as described in chapter 3 into account.

To simplify transport of the machine to and

on the construction site, the HEK GTP

1500 can be equipped with transport

wheels.

Thanks to the robust and solid

construction of the transport platform,

only minimum maintenance is required.

This manual describes only the basic

machine, in the standard configuration

supplied by HEK Manufacturing B.V.

GTP 1500 • 8095-007CVI

CONTENTS

FOREWORD V

CONTENTS VI

SURVEY OF ILLUSTRATIONS VII

LIST OF STANDARDS VIII

MEANING OF THE SYMBOLS USED IX

1. TECHNICAL DETAILS 1-1

1.1 General 1-1

1.2 Mast element 1-2

1.3 Dimensions GTP 1500 1-2

1.4 Electrical installation 1-3

1.5 Transport platform loading 1-4

1.6 Anchor forces 1-5

1.6.1 Anchoring to a scaffolding

system 1-6

1.6.2 Anchoring to the facade 1-8

2. COMPONENTS 2-1

2.1 General description 2-1

2.2 Protection at landing height 2-2

3. SAFETY 3-1

3.1 General 3-1

3.2 Safety prior to use 3-1

3.3 Safety in use 3-1

3.4 Safety after use 3-2

3.5 Built-in and additional safety

features 3-2

3.6 Personnel 3-3

4. TRANSPORT 4-1

4.1 Repositioning on the

construction site 4-2

5. CONTROL COMPONENTS 5-1

5.1 Power supply socket for

the drive unit 5-1

5.2 Main switch 5-1

5.3 Control box on the platform 5-2

5.4 Single phase outlet 5-3

5.5 Remote control fail safe brake 5-3

6. ASSEMBLY AND ANCHORING 6-1

6.1 Preparation for assembly 6-2

6.2 Ground support 6-3

6.3 Distance to the facade 6-4

6.4 Assembly of the transport platform 6-5

6.5 Assembly of the mast 6-6

6.6 Anchoring the masts 6-10

6.7 Lightning protection 6-14

6.8 Landing barriers 6-14

7. OPERATION 7-1

7.1 General 7-1

7.2 Preparation 7-2

7.3 Testing 7-3

7.4 Operation from the platform 7-4

7.5 Stepover to scaffolding or platform 7-5

7.6 Sliding gate 7-6

7.7 Operation in an emergency situation 7-6

7.8 Fail safe brake 7-8

7.9 Static overload device 7-8

8. DISASSEMBLY AND TRANSPORT 8-1

8.1 Transport platform without

transport set 8-3

8.2 Transport platform with

transport set 8-3

9. MAINTENANCE 9-1

9.1 General 9-1

9.2 Maintenance intervals 9-1

9.3 Motor brake 9-4

9.3.1 General 9-4

9.3.2 Operating principle 9-4

9.3.3 Maintenance 9-5

9.4 Fail safe brake 9-8

9.4.1 Fail safe brake test 9-9

9.4.2 Resetting the fail

safe brake 9-10

9.5 Testing the static overload device 9-10

10. MALFUNCTION ANALYSIS 10-1

11. MACHINE DISPOSAL 11-1

12. LIST OF KEYWORDS 12-1

1. PERIODIC INSPECTION APPENDICE 1

VIIGTP 1500 • 8095-007C

CONTENTS

SURVEY OF ILLUSTRATIONS

Fig.1-1 Dimensions X

Fig.1-2 Dimensions top 1-2

Fig.1-3 Payload distribution 1-4

Fig.1-4 Anchoring to the scaffolding system 1-6

Fig.1-5 Anchoring to the facade 1-8

Fig.1-6 Anchoring to the facade 1-9

Fig.2-1 Basic set GTP 1500 2-1

Fig.2-2 Landing barrier 2-2

Fig.4-1 Lifting point 4-1

Fig.4-2 Support points forklift truck 4-1

Fig.5-1 Drive unit power supply socket 5-1

Fig.5-2 Control box 5-2

Fig.5-3 Single phase outlet 5-3

Fig.6-1 Positioning of the ground support 6-3

Fig.6-2 Distance to the facade 6-4

Fig.6-3 Jacks 6-5

Fig.6-4 Lower striker plate 6-5

Fig.6-5 Connection to cable drum 6-7

Fig.6-6 Control box 6-7

Fig.6-7 Assembly platform 6-8

Fig.6-8 Mast guard 6-8

Fig.6-9 Red top mast element 6-9

Fig.6-10 Top striker plate 6-9

Fig.6-11 Assembly platform 6-10

Fig.6-12 Anchoring to the facade 6-13

Fig.6-13 Anchoring to the

scaffolding system 6-13

Fig.6-14 Landing striker plate 6-14

Fig.6-15 Landing barrier 6-14

Fig.7-1 Control box 7-2

Fig.7-2 Push buttons control box 7-4

Fig.7-3 Loading ramp 7-5

Fig.7-4 Landing barrier 7-5

Fig.7-5 Locking sliding gate 7-6

Fig.7-6 Brake release lever 7-6

Fig.7-7 Static overload device

warning lamp 7-8

Fig.8-1 Assembly platform 8-1

Fig.8-2 Mast guard 8-2

Fig.8-3 Rear wheel set 8-3

Fig.8-4 Rear cross-brace 8-3

Fig.8-5 Front wheel set 8-4

Fig.9-1 Motor brake 9-5

Fig.9-2 Motor brake 9-6

Fig.9-3 Plug socket 9-9

Fig.9-4 Fail safe brake drop test box 9-9

Fig.9-5 Control box 9-10

GTP 1500 • 8095-007CVIII

LIST OF STANDARDS

EC Declaration of Conformity

EC DECLARATION OF CONFORMITY

pursuant to Annex IIa of the Machine Directives 98/392/EC

We, HEK MANUFACTURING B.V.

Westelbeersedijk 18

5091 SM Middelbeers

The Netherlands

hereby declare that, on the basis of its design and construction, the transport platform

named below as well as the model brought into circulation by us conform to the relevant

basic safety and health requirements contained in the EC directives.

Changes made to the machine without our consent invalidate this declaration.

Designation: Transport platform

Machine Type: HEK GTP 1500

In accordance with: EC Machine Directives 89/392/EC, annex I

EC number: 08/205/A 16-4456, 11-04-1997

Certified by (‘Notified Body’): TÜV HANNOVER/SACHSEN ANHALT E.V.

Hannover, Germany

Date/Manufacturer’s signature: Middelbeers, the Netherlands,

December 1st, 2000

Authorised Signature:

E.M.A. van Hek

Chairman of the Board

HEK INTERNATIONAL GROUP B.V.

EC declaration of conformity - copy

IXGTP 1500 •8095-007C

MEANING OF THE SYMBOLS USED

WARNING

Failing to (exactly) comply with

working or operating

instructions may lead to

serious injury, fatal accident,

severe mechanical damage or

operating losses.

During use, no person may

stand under the machine.

Danger: high voltage.

Danger of falling objects.

SYMBOLS

GTP 1500 •8095-007CX

Fig.1-1 Dimensions

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