HG E1000 Bedienungsanleitung

User Manual HG E1000 HIGH TIP

HG Machines ApS hg-machines.com h[email protected]

Side 1

USER MANUAL

HG E1000 HIGH TIP

SUPER SKUB

 User Manual HG E1000 HIGH TIP 
HG Machines ApS hg-machines.com h[email protected] 
Side 2 
 Table of Contents 
User Manual ................................................................................................................................................................ 1 
Introduction................................................................................................................................................................. 3 
Safety instruction............................................................................................................................................... 4 
1 Read the manual ........................................................................................................................................ 4 
2 Education.................................................................................................................................................... 5 
3 The most common causes of accidents are............................................................................................... 5 
4 Preparation................................................................................................................................................. 5 
5 Noise and vibration level ............................................................................................................................ 6 
6 Operation.................................................................................................................................................... 7 
7 Maintenance............................................................................................................................................... 8 
8 Transport & Towing .................................................................................................................................... 9 
9 Disposal & Dismantling............................................................................................................................. 10 
Charging and Storage .................................................................................................................................... 11 
1 Charging ................................................................................................................................................... 11 
2 Storage ..................................................................................................................................................... 12 
Functions ........................................................................................................................................................ 14 
1 Instrument panel....................................................................................................................................... 14 
2 The machine's functional units................................................................................................................. 15 
Precautions before starting............................................................................................................................. 18 
1 Tire pressure and tension......................................................................................................................... 18 
Driving............................................................................................................................................................. 20 
1 Operation of HIGH TIP ............................................................................................................................. 21 
Maintenance................................................................................................................................................... 22 
1 Towing and side tipping of the container during maintenance, service, engine failure, hydraulic failure or 
power failure. ...................................................................................................................................................... 23 
2 Maintenance Points.................................................................................................................................. 24 
FAQ................................................................................................................................................................. 28 
Hydraulic diagram and Electrical diagram...................................................................................................... 29 
Technical specifications.................................................................................................................................. 30 
Warranty ....................................................................................................................................................... 31 
EU declaration of conformity ........................................................................................................................ 32 
 
 

User Manual HG E1000 HIGH TIP

HG Machines ApS hg-machines.com h[email protected]

Side 3

Introduction

The HG E1000 High Tip is an electrical, high-

quality dumper with an added benefit –the

ability to unload directly over the rim and into

containers and trailers. It is user-friendly and

provides the same outstanding performance as

the combustion engine alternatives. The high-tip

function is particularly popular for work sites in

tight spaces, such as cities, among rental

companies, landscapers, contractors, and

demolition companies. The HG dumper has total

safety measures that ensure the highest safety

standards for users while being able to load up

to 1000 kg.

Find out more at:

www.hg-machines.com

• Very low noise level

• Minimal maintenance - built to last

• Particle free working environment • Lithium

battery technology

•12 hour run time, more than a full day work

• Fast charging - 20 to 80% battery charge in 90

min.

Manufacturer:

HG Poland Sp. Z. O. O.

+48 91 885 23 04

Prosta 34

72-100 Łozienica

Poland

CVR-nr.: PL7010040430

HG Machines ApS

+45 75 89 12 44

hello@hg-machines.com

www.hg-machines.com

Vejlevej 15

8722 Hedensted

Denmark

User Manual HG E1000 HIGH TIP

HG Machines ApS hg-machines.com h[email protected]

Side 4

1. Safety instructions

1.1 Read the manual

Read the manual carefully and make sure that

other potential users of the machine read it as

well. If the user is unaware of certain details

about the machine, this could lead to hazards.

If one of the warning labels is loose, worn or

damaged so that the symbol is illegible, the label

must be replaced.

WARNING!

Next to a text in the manual highlights a risk of

injury if users do not follow the instructions

WARNING!

Hot parts

Do not touch the electric motor during operation

or when the motor has just stopped. Hot parts

can cause severe burns.

WARNING!

Electric shock

We recommend the use of qualified service

staff/workshop for servicing or troubleshooting,

as there is a risk of electric shock. Electric shock

can cause fire damage, death and/or long-term

injuries.

Manuals, parts lists and instructional videos can

be found at www.hg-machines.com.

WARNING!

Danger of crushing

Avoid contact with moving machine parts. This

applies to both fingers and clothing, as this can

lead to mutilation.

WARNING!

Danger

When servicing and parking the machine, the

motor must be switched off, the ignition key

removed and the main switch turned off.

At HG, we always recommend qualified

staff/workshops for servicing and

troubleshooting.

At HG, we always recommend authorized

personnel/workshop for servicing and

troubleshooting.

User Manual HG E1000 HIGH TIP

HG Machines ApS hg-machines.com h[email protected]

Side 5

1.2 Education

Read the instructions carefully. You should be

familiar with all controls, switches, etc. and how

to use the equipment correctly.

To use the motor barrow, the operator must be

over 18 years of age and have normal mental

condition and mobility. Relevant legislation may

mandate a different age limit for operators of the

motor barrow in specific situations.

Remember that the operator is responsible for

any accidents or hazardous situations that may

occur involving other people or their property.

The operator should be given adequate

instructions for using the motor barrow. These

instructions should focus on:

1. The need to be careful and focused

when working with self-propelled

machines.

2. The fact that the operator must have

a good overview of what is

happening in front of/behind the

vehicle - especially where other

people may be present.

1.3 The most common

causes of accidents are

1. Lack of overview

2. The operator's knowledge of the vehicle

is insufficient.

3. Overly steep terrain conditions.

4. Insufficiently stable terrain.

5. The vehicle being used in conditions with

insufficient space.

1.4 Preparation

•Be sure not to wear loose clothing when

driving.

•Ensure that he machine is adequately

charged. HG does not recommend driving

with less than 15% battery capacity.

•Ensure that the machine holds sufficient

hydraulic oil for the tipping function.

•Top up hydraulic oil if required, before

activating the main switch and ignition key to

ON position. Never remove the hydraulic

tank cap or top up the hydraulic oil while the

motor is running or hot.

•In case of spilling hydraulic oil, do not

attempt to turn on the machine until the

hydraulic oil spilled on the machine has been

removed. Hydraulic oil can create very

User Manual HG E1000 HIGH TIP

HG Machines ApS hg-machines.com h[email protected]

Side 6

slippery surfaces and can thus increase the

risk of accidents while driving.

•If you get hydraulic oil on your skin, you

should wash your skin thoroughly with soap.

If irritation persists, consult a physician.

•Ingestion of hydraulic oil is potentially fatal.

1.5 Noise and vibration level

Noise level

According to ISO 6396, the max. energy

equivalent sound pressure level is 71 dB (A) at

the operator location, measured during tipping

with an empty skip and at maximum motor

speed.

According to ISO 6396, the highest energy

equivalent sound pressure level is 70 dB (A) at

the operator location, measured during

simulated operating conditions between driving

and tipping.

The uncertainty of the above measurements is ±

2 dB.

HG recommends the use of hearing protection,

even if the noise is below the statutory limit.

Vibration level

According to ISO 1032, the maximum weighted

arm/hand vibration level at the operator location,

measured at empty skip tipping and maximum

motor speed, is: ahv = 5.0 m/s2.

According to ISO 1032, the maximum weighted

arm/hand vibration level at the operator's seat

under simulated driving and tipping operating

conditions is measured as: ahv = 3.0 m/s2.

The uncertainty of the above measurements is

± 25%

User Manual HG E1000 HIGH TIP

HG Machines ApS hg-machines.com h[email protected]

Side 7

1.6 Operation

WARNING!

Failure to observe the following operating

instructions may result in injury:

•When driving indoors, make sure you

observe the rules and instructions in force on

site.

•Do not use the machine in places with

flammable dust or explosive gases.

•As far as possible, only use the motor

barrow in daylight or in good artificial

lighting.

Do not drive on

slopes exceeding 5%

(4,5 degrees).

Do not drive across

slopes exceeding: 10°

(10 degrees) on hard

surfaces such as

concrete and asphalt.

5° (4,5 degrees) on

compacted ground

such as gravel and

grass.

•In case of overturning, let go of the

machine and keep your distance. Never

try to hold onto the machine.

•Be aware that the driving characteristics

of the motor barrow change significantly

between an empty and a full skip, as the

center of gravity of the motor barrow is

higher when the skip is full.

Do not use the motor

barrow with insufficient

ceiling height.

NEVER drive on slopes

with an empty or full

container when HIGH TIP

is activated.

Only drive on horizontal

and stable ground when

the HIGH TIP has been

driven out.

Do not drive and unload

close to excavations and

unstable edges.

•Unloading of frozen loads or highly adhesive

materials such as clay must not be

performed by tipping, as the machine may

tip over.

•Driving on soft, loose and uneven surfaces is

prohibited, as the operator may be exposed

to inappropriate loads on the body when

operating the machine.

User Manual HG E1000 HIGH TIP

HG Machines ApS hg-machines.com h[email protected]

Side 8

•When leaving the motor barrow, remove the

ignition key and turn off the main switch.

•Always turn off the ignition and main switch

before carrying out any service or repair

works.

•Always turn off the ignition and main switch

before charging the machine.

•Do not touch the motor or other electrical

parts when the machine is on and/or

running.

•The machine may only be used for

transporting materials.

When reversing, the

operator must pay

special attention to

uneven surfaces and

objects that the

operator may fall

over or drive into.

The operator must be

aware of persons in the

area so that they are

not crushed under the

truck bed when it is

being lowered.

•The area around the machine must be

kept tidy to avoid accidents caused by

falling.

1.7 Maintenance

Each time the machine is used, visual inspection

and inspection must be performed to ensure:

•That there are no leaks in the hydraulic

system by hoses, tank etc.

•That there are no worn or damaged cables.

•That bolts, nuts, etc. are properly tightened.

•That the radiator grille and radiator fins on

the motor are free of dirt.

•That no hydraulic oil has been spilled on or

around the machine.

•That the motor barrow is stationary when the

propulsion lever is not activated.

•That the safety plate activates forward

movement when activated.

•That the tires have the correct pressure and

are lubricated.

•That the battery pack is not defective or has

loose plug connections.

User Manual HG E1000 HIGH TIP

HG Machines ApS hg-machines.com h[email protected]

Side 9

WARNING! Always fit the safety bracket of the

tipping cylinder before starting the inspection

work.

1.8 Transport & Towing

In order for the machine to be towed without the

motor being started, the release button on the

right side below the control panel must be

activated. The traction wheels are released and

the machine can be moved. See pos. 10

NOTE: The release handle must always be

pushed up during normal operation, as the

brake is otherwise disengaged

When lifting the machine, the three attachment

points on the front and on the instrument panel

must be used. Attachment must be sufficiently

stable and executed in such a way that

detachment cannot take place.

Lifting of the machine may ONLY be done with

an empty container.

NEVER use the control handle, safety plates or

anything else around the instrument panel to

clamp the machine.

The image may differ depending on the model

type.

User Manual HG E1000 HIGH TIP

HG Machines ApS hg-machines.com h[email protected]

Side 10

The machine may only be

transported with means of

transport with sufficient

ground clearance, as

there is a risk of serious

injury to the

operator/damage to the

machine and means of

transport

During transportation, the machine must be

attached to the load surface or cargo hold in

accordance with relevant regulations.

1.9 Disposal & Dismantling

When, many years from now, the motor barrow

is worn out and has to be disposed of,

Hedensted Gruppen will perform the dismantling

by agreement, as this should take place in an

environmentally sound manner. During

dismantling, the machine parts are sorted

according to type of material: in other words,

steel separately, rubber seals separately etc.

The various types of material are then disposed

of in accordance with relevant current

legislation.

Andere Handbücher für E1000

Inhaltsverzeichnis

Andere HG Landwirtschaftliche Geräte Handbücher

HG E2000 Bedienungsanleitung

HG Feeder 900 Bedienungsanleitung

HG E1000 Bedienungsanleitung

HG H1000 HIGH TIP Bedienungsanleitung

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