HIMA HIMatrix F3 DIO 20/8 02 Bedienungsanleitung

HIMatrix

Safety-Related Controller

F3 DIO 20/8 02 Manual

HIMA Paul Hildebrandt GmbH + Co KG

Industrial Automation

Rev. 2.00 HI 800 345 E

HI 800 345 E Rev. 2.00 (1334)

All HIMA products mentioned in this manual are protected by the HIMA trade-mark. Unless noted otherwise,

this also applies to other manufacturers and their respective products referred to herein.

HIMax®, HIMatrix®, SILworX®, XMR®and FlexSILon®are registered trademarks of HIMA Paul Hildebrandt

GmbH + Co KG.

All of the instructions and technical specifications in this manual have been written with great care and

effective quality assurance measures have been implemented to ensure their validity. For questions, please

contact HIMA directly. HIMA appreciates any suggestion on which information should be included in the

manual.

Equipment subject to change without notice. HIMA also reserves the right to modify the written material

without prior notice.

For further information, refer to the HIMA DVD and our website at http://www.hima.de and

http://www.hima.com.

Contact

HIMA contact details:

HIMA Paul Hildebrandt GmbH + Co KG

P.O. Box 1261

68777 Brühl, Germany

Phone: +49 6202 709-0

Fax: +49 6202 709-107

E-mail: [email protected]

Type of change

Revision

index

Revisions

technical editorial

1.00 Added: Configuration with SILworX X X

1.01 Deleted: Chapter Monitoring the Temperature State integrated in

the system manual

2.00 Revised: Chapters 3.4.1 and 3.4.2.1

Added: F3 DIO 20/8 023, F3 DIO 20/8 024, SIL 4 certified

according to EN 50126, EN 50128 and EN 50129, Chapter 4.1.2

X X

F3 DIO 20/8 02 Table of Contents

HI 800 345 E Rev. 2.00 Page 3 of 48

Table of Contents

1Introduction 5

1.1 Structure and Use of this Manual 5

1.2 Target Audience 6

1.3 Formatting Conventions 7

1.3.1 Safety Notes 7

1.3.2 Operating Tips 8

2Safety 9

2.1 Intended Use 9

2.1.1 Environmental Requirements 9

2.1.2 ESD Protective Measures 9

2.2 Residual Risk 10

2.3 Safety Precautions 10

2.4 Emergency Information 10

3Product Description 11

3.1 Safety Function 11

3.1.1 Safety-Related Digital Inputs 11

3.1.1.1 Reaction in the Event of a Fault 12

3.1.1.2 Line Control 12

3.1.2 Safety-Related Digital Outputs 13

3.1.2.1 Reaction in the Event of a Fault 14

3.2 Equipment, Scope of Delivery 15

3.2.1 IP Address and System ID (SRS) 15

3.3 Type Label 16

3.4 Assembly 17

3.4.1 LED Indicators 18

3.4.1.1 Operating Voltage LED 18

3.4.1.2 System LEDs 18

3.4.1.3 Communication LEDs 19

3.4.1.4 I/O LEDs 19

3.4.2 Communication 20

3.4.2.1 Connections for Ethernet Communication 20

3.4.2.2 Network Ports Used for Ethernet Communication 20

3.4.3 Reset Key 21

3.5 Product Data 22

3.5.1 Product Data F3 DIO 20/8 021 (-20 °C) 23

3.5.2 Product Data F3 DIO 20/8 023 23

3.5.3 Product Data F3 DIO 20/8 024 23

3.6 Certified HIMatrix F3 DIO 20/8 02 24

Table of Contents F3 DIO 20/8 02

Page 4 of 48 HI 800 345 E Rev. 2.00

4Start-up 25

4.1 Installation and Mounting 25

4.1.1 Connecting the Digital Inputs 25

4.1.1.1 Surges on Digital Inputs 26

4.1.2 Connecting the Digital Outputs 26

4.1.3 Cable Plugs 27

4.1.4 Mounting the F3 DIO 20/8 02 in Zone 2 28

4.2 Configuration 29

4.3 Configuration with SILworX 29

4.3.1 Parameters and Error Codes for the Inputs and Outputs 29

4.3.2 Digital Inputs of F3 DIO 20/8 02 30

4.3.2.1 Tab: Module 30

4.3.2.2 Tab: DI 20: Channels 31

4.3.3 Digital Outputs of F3 DIO 20/8 02 32

4.3.3.1 Tab: Module 32

4.3.3.2 Tab: DO 8: Channels 33

4.4 Configuration with ELOP II Factory 34

4.4.1 Configuring the Inputs and Outputs 34

4.4.2 Signals and Error Codes for the Inputs and Outputs 34

4.4.3 Digital Inputs of F3 DIO 20/8 02 35

4.4.4 Digital Outputs of F3 DIO 20/8 02 37

5Operation 38

5.1 Handling 38

5.2 Diagnosis 38

6Maintenance 39

6.1 Faults 39

6.2 Maintenance Measures 39

6.2.1 Loading the Operating System 39

6.2.2 Proof Test 39

7Decommissioning 40

8Transport 41

9Disposal 42

Appendix 43

Glossary 43

Index of Figures 44

Index of Tables 45

Index 46

F3 DIO 20/8 02 1 Introduction

HI 800 345 E Rev. 2.00 Page 5 of 48

1 Introduction

This manual describes the technical characteristics of the device and its use. It provides

information on how to install, start up and configure the module.

1.1 Structure and Use of this Manual

The content of this manual is part of the hardware description of the HIMatrix programmable

electronic system.

This manual is organized in the following main chapters:

Introduction

Safety

Product Description

Start-up

Operation

Maintenance

Decommissioning

Transport

Disposal

HIMatrix remote I/Os are available for the programming tools SILworX and ELOP II Factory.

Which programming tool can be used, depends on the processor operating system of the

HIMatrix remote I/O, refer to the following table:

Programming tool Processor operating system

SILworX CPU OS V7 and higher

ELOP II Factory CPU OS up to V6.x

Table 1: Programming Tools for HIMatrix Remote I/Os

In the manual, the differences are specified by using:

Separated chapters

Tables differentiating among the versions

iProjects created with ELOP II Factory cannot be edited with SILworX, and vice versa!

iCompact controllers and remote I/Os are referred to as devices.

1 Introduction F3 DIO 20/8 02

Page 6 of 48 HI 800 345 E Rev. 2.00

Additionally, the following documents must be taken into account:

Name Content Document number

HIMatrix System Manual

Compact Systems

Hardware description of the HIMatrix

compact systems

HI 800 141 E

HIMatrix System Manual

Modular System F60

Hardware description of the HIMatrix

modular system

HI 800 191 E

HIMatrix Safety Manual Safety functions of the HIMatrix system HI 800 023 E

HIMatrix Safety Manual for

Railway Applications

Safety functions of the HIMatrix system

using the HIMatrix in railway

applications

HI 800 437 E

SILworX Online Help Instructions on how to use SILworX -

ELOP II Factory

Online Help

Instructions on how to use ELOP II

Factory, Ethernet IP protocol

SILworX First Steps Introduction to SILworX using the

HIMax system as an example

HI 801 103 E

ELOP II Factory First Steps Introduction to ELOP II Factory HI 800 006 E

Table 2: Additional Relevant Documents

The latest manuals can be downloaded from the HIMA website at www.hima.com. The revision

index on the footer can be used to compare the current version of existing manuals with the

Internet edition.

1.2 Target Audience

This document addresses system planners, configuration engineers, programmers of

automation devices and personnel authorized to implement, operate and maintain the modules

and systems. Specialized knowledge of safety-related automation systems is required.

F3 DIO 20/8 02 1 Introduction

HI 800 345 E Rev. 2.00 Page 7 of 48

1.3 Formatting Conventions

To ensure improved readability and comprehensibility, the following fonts are used in this

document:

Bold To highlight important parts.

Names of buttons, menu functions and tabs that can be clicked and used

in the programming tool.

Italics For parameters and system variables

Courier Literal user inputs

RUN Operating state are designated by capitals

Chapter 1.2.3 Cross references are hyperlinks even though they are not particularly

marked. When the cursor hovers over a hyperlink, it changes its shape.

Click the hyperlink to jump to the corresponding position.

Safety notes and operating tips are particularly marked.

1.3.1 Safety Notes

The safety notes are represented as described below.

These notes must absolutely be observed to reduce the risk to a minimum. The content is

structured as follows:

Signal word: warning, caution, notice

Type and source of risk

Consequences arising from non-observance

Risk prevention

The signal words have the following meanings:

Warning indicates hazardous situation which, if not avoided, could result in death or serious

injury.

Caution indicates hazardous situation which, if not avoided, could result in minor or modest

injury.

Notice indicates a hazardous situation which, if not avoided, could result in property damage.

NOTE

Type and source of damage!

Damage prevention

SIGNAL WORD

Type and source of risk!

Consequences arising from non-observance

Risk prevention

1 Introduction F3 DIO 20/8 02

Page 8 of 48 HI 800 345 E Rev. 2.00

1.3.2 Operating Tips

Additional information is structured as presented in the following example:

iThe text corresponding to the additional information is located here.

Useful tips and tricks appear as follows:

TIP The tip text is located here.

F3 DIO 20/8 02 2 Safety

HI 800 345 E Rev. 2.00 Page 9 of 48

2 Safety

All safety information, notes and instructions specified in this document must be strictly

observed. The product may only be used if all guidelines and safety instructions are adhered to.

This product is operated with SELV or PELV. No imminent risk results from the product itself.

The use in Ex-zone is permitted if additional measures are taken.

2.1 Intended Use

HIMatrix components are designed for assembling safety-related controller systems.

When using the components in the HIMatrix system, comply with the following general

requirements.

2.1.1 Environmental Requirements

Requirement type Range of values 1)

Protection class Protection class III in accordance with IEC/EN 61131-2

Ambient temperature 0...+60 °C

Storage temperature -40...+85 °C

Pollution Pollution degree II in accordance with IEC/EN 61131-2

Altitude < 2000 m

Housing Standard: IP20

Supply voltage 24 VDC

1) The values specified in the technical data apply and are decisive for devices with extended

environmental requirements.

Table 3: Environmental Requirements

Exposing the HIMatrix system to environmental conditions other than those specified in this

manual can cause the HIMatrix system to malfunction.

2.1.2 ESD Protective Measures

Only personnel with knowledge of ESD protective measures may modify or extend the system

or replace devices.

NOTE

Device damage due to electrostatic discharge!

When performing the work, make sure that the workspace is free of static, and wear

an ESD wrist strap.

If not used, ensure that the device is protected from electrostatic discharge, e.g., by

storing it in its packaging.

2 Safety F3 DIO 20/8 02

Page 10 of 48 HI 800 345 E Rev. 2.00

2.2 Residual Risk

No imminent risk results from a HIMatrix system itself.

Residual risk may result from:

Faults related to engineering

Faults related to the user program

Faults related to the wiring

2.3 Safety Precautions

Observe all local safety requirements and use the protective equipment required on site.

2.4 Emergency Information

A HIMatrix system is a part of the safety equipment of a site. If a device or a module fails, the

system enters the safe state.

In case of emergency, no action that may prevent the HIMatrix systems from operating safely is

permitted.

Andere Handbücher für HIMatrix F3 DIO 20/8 02

Inhaltsverzeichnis

Andere HIMA Controller Handbücher

HIMA

HIMA HIMatrix Bedienungsanleitung

HIMA

HIMA HIMatrix CIO 2/4 01 Bedienungsanleitung

HIMA

HIMA HIMatrix F3 AIO 8/4 01 Bedienungsanleitung

HIMA

HIMA HIMatrix Bedienungsanleitung

HIMA

HIMA HIMatrix F60 CPU 01 Bedienungsanleitung

HIMA

HIMA HIMatrix CIO 2/4 01 Bedienungsanleitung

HIMA

HIMA HIMatrix F60 Bedienungsanleitung

HIMA

HIMA HIMatrix Bedienungsanleitung

HIMA

HIMA HIMatrix F3 DIO 20/8 02 Bedienungsanleitung

HIMA

HIMA HIMatrix F30 03 Bedienungsanleitung

HIMA

HIMA HIMatrix F2 DO 16 01 Technische Daten

HIMA

HIMA HIMatrix Bedienungsanleitung

HIMA

HIMA HIMatrix F2 DO 4 01 Bedienungsanleitung

HIMA

HIMA HIMatrix DI 24 01 Bedienungsanleitung

HIMA

HIMA HIMatrix GEH 01 Bedienungsanleitung

HIMA

HIMA HIMatrix DO 8 01 Bedienungsanleitung

HIMA

HIMA HIMatrix F1 DI 16 01 Bedienungsanleitung

HIMA

HIMA HIMatrix F60 Bedienungsanleitung

HIMA

HIMA HIMatrix F10 PCI 03 Bedienungsanleitung

HIMA

HIMA HIMatrix F31 02 Bedienungsanleitung

HIMA

HIMA HIMatrix F2 DO 16 01 Bedienungsanleitung

HIMA

HIMA HIMatrix F3 AIO 8/4 01 Bedienungsanleitung

HIMA

HIMA HIMatrix Bedienungsanleitung

HIMA

HIMA HIMatrix M45 Bedienungsanleitung

Beliebte Controller Handbücher anderer Marken

Digiplex

Digiplex DGP-848 Betriebsanleitung

YASKAWA

YASKAWA SGM series Bedienungsanleitung

Sinope

Sinope Calypso RM3500ZB Bedienungsanleitung

Isimet

Isimet DLA Series Style 2 Installationshandbuch

LSIS

LSIS sv-ip5a Bedienungsanleitung

Rockwell Automation

Rockwell Automation 1769-L31 Bedienungsanleitung

Airflow

Airflow Uno hab Bedienungsanleitung

ABB

ABB ACS580-01 drives Bedienungsanleitung

Panasonic

Panasonic GM1 Series Bedienungsanleitung

Emerson

Emerson SW93 Bedienungsanleitung

AutoAqua

AutoAqua Smart ATO micro SATO-120P Bedienungsanleitung

Panasonic

Panasonic FP? Positioning Unit RTEX Bedienungsanleitung

Samson

Samson Type 5824 Service-Handbuch

Alpha IP

Alpha IP MIOB 21001 Bedienungsanleitung

Siemens

Siemens OpenAir GMA 1 Series Bedienungsanleitung

Surecom

Surecom SR-629 Bedienungsanleitung

Fishman

Fishman TriplePlay Bedienungsanleitung

Regulus

Regulus SRS1 T Bedienungsanleitung