HIMA HIMatrix M45 Bedienungsanleitung

HIMatrix M45

Safety-Related Controller

System Manual M45

HIMA Paul Hildebrandt GmbH

Industrial Automation

Rev. 1.01 HI 800 651 E

HI 800 651 E Rev. 1.01 (1404)

All HIMA products mentioned in this manual are protected by the HIMA trade-mark. Unless noted otherwise,

this also applies to other manufacturers and their respective products referred to herein.

HIMax®, HIMatrix®, SILworX®, XMR®and FlexSILon®are registered trademarks of

HIMA Paul Hildebrandt GmbH.

All of the instructions and technical specifications in this manual have been written with great care and

effective quality assurance measures have been implemented to ensure their validity. For questions, please

contact HIMA directly. HIMA appreciates any suggestion on which information should be included in the

manual.

Equipment subject to change without notice. HIMA also reserves the right to modify the written material

without prior notice.

For further information, refer to the HIMA DVD and our website http://www.hima.de and

http://www.hima.com.

Contact

HIMA contact details:

HIMA Paul Hildebrandt GmbH

P.O. Box 1261

68777 Brühl, Germany

Phone: +49 6202 709-0

Fax: +49 6202 709-107

E-mail: info@hima.com

Revision

index

Revisions

Type of change

technical

editorial

1.00

First issue

1.01

Revision, changed chapters: Extending the System Bus, Mounting

and Removing Modules and Sockets

System Manual M45 Table of Contents

HI 800 651 E Rev. 1.01 Page 3 of 80

Table of Contents

1Introduction 7

1.1 Structure and Use of the Document 7

1.2 Target Audience 8

1.3 Formatting Conventions 8

1.3.1 Safety Notes 8

1.3.2 Operating Tips 9

1.4 Service and Training 9

2Safety 10

2.1 Intended Use 10

2.1.1 Scope 10

2.1.1.1 Application in Accordance with the De-Energize-to-Trip Principle 10

2.1.1.2 Use in Fire Alarm Systems 10

2.2 Environmental Requirements 10

2.2.1 Test Conditions 10

2.2.1.1 Climatic Requirements 11

2.2.1.2 Mechanical Requirements 12

2.2.1.3 EMC Requirements 12

2.2.1.4 Power Supply 13

2.3 Tasks and Responsibilities of Operators and Machine and System Manufacturers

2.3.1 Connection of Communication Partners 13

2.3.2 Use of Safety-Related Communication 13

2.4 ESD Protective Measures 13

2.4.1 Noxious Gases 14

2.5 Residual Risk 14

2.6 Safety Precautions 14

2.7 Emergency Information 14

3Product Description 15

3.1 Modules 15

3.1.1 Inputs 16

3.1.1.1 Surges on Digital Inputs 16

3.1.1.2 Line Control 16

3.1.2 Outputs 17

3.2 Extending the System Bus 18

3.3 Supply Voltage Monitoring 18

3.4 Monitoring the Temperature State 19

3.4.1 Setting the Temperature Threshold for Messages 19

3.5 Short-Circuit Reaction of Output Channels 19

3.6 Alarms&Events Recording 19

3.6.1 Alarms&Events 20

3.6.2 Creating Events 20

3.6.3 Recording Events 21

3.6.4 Transfer of Events 21

3.7 Product Data 21

Table of Contents System Manual M45

Page 4 of 80 HI 800 651 E Rev. 1.01

4Communication 22

4.1 HIMatrix Communication Protocols M45 22

4.2 Ethernet Communication 22

4.2.1 Communication via Switches 22

4.2.2 safeethernet 22

4.2.3 Maximum Communication Time Slice 23

4.2.4 Connectors for safeethernet/Ethernet 23

4.2.5 Communication with the PADT 23

4.2.6 Ethernet Communication Protocols 23

4.2.6.1 SNTP 24

4.2.6.2 Modbus TCP 24

4.2.6.3 Send & Receive TCP 24

4.2.6.4 PROFINET IO and PROFIsafe 24

4.3 Fieldbus Communication 24

4.3.1 Protocols of the Fieldbus Interfaces 24

4.3.2 Restrictions for Simultaneous Operation of Protocols 25

5Operating System 26

5.1 Functions of the Processor Operating System 26

5.2 Indication of the Operating System Versions 26

5.3 Behavior in the Event of Faults 26

5.3.1 Permanent Faults on Inputs or Outputs 26

5.3.2 Temporary Faults on Inputs or Outputs 27

5.3.3 Internal Faults 27

5.4 Processor Module 27

5.4.1 Operating States of the Processor Module 27

5.4.2 Programming 28

6User Program 29

6.1 Modes of Operation for the User Program 29

6.2 Cycle Sequence 29

6.2.1 Multitasking 30

6.2.2 Multitasking Mode 32

6.3 Reload 36

6.3.1 Conditions for Using the Reload Function 37

6.4 Forcing 38

6.4.1 Time Limits 38

6.4.2 Force Editor 39

6.4.3 Restricting the Use of Forcing 39

7Start-Up 40

7.1 Considerations about Heat 40

7.1.1 Heat Dissipation 40

7.1.1.1 Definitions 40

7.1.1.2 Installation Type 40

7.1.1.3 Natural Convection 41

7.2 Installation and Mounting 41

7.2.1 Mounting 41

7.2.2 Construction Depth 42

System Manual M45 Table of Contents

HI 800 651 E Rev. 1.01 Page 5 of 80

7.2.3 Mounting on a Flat Base 42

7.3 Mounting and Removing Modules and Sockets 43

7.3.1 Mounting the Socket 43

7.3.2 Inserting and Removing the Module 45

7.3.3 Changes to M45 System 45

7.4 Connecting the Input and Output Circuits 46

7.4.1 Earthing and Shielding 46

7.4.1.1 Earthing the 24 VDC System Voltage 46

7.4.1.2 Earthing Connections 47

7.4.1.3 Shielding 47

7.4.1.4 EMC Protection 47

7.4.2 Connecting the Supply Voltage 47

7.5 Configuration 47

7.5.1 Configuring the Resource 47

7.5.1.1 Resource Properties 48

7.5.1.2 Hardware System Variables for Setting the Parameters 50

7.5.1.3 Hardware System Variables for Reading the Parameters 51

7.5.1.4 Rack System Parameter Settings 54

7.5.2 Configuring the Ethernet Interfaces 54

7.5.3 Configuring the User Program 54

7.5.4 Configuration of the Hardware Image 55

7.5.5 Configuring the Inputs and Outputs 55

7.5.5.1 Use of Digital Input 56

7.5.5.2 Use of Safety-Related Counter Inputs 56

7.5.5.3 Use of Digital Input 56

7.5.6 Generating the Resource Configuration 56

7.5.7 Configuring the System ID and the Connection Parameters 57

7.5.8 Loading a Resource Configuration from the PADT 57

7.5.9 Setting the Date and the Time 58

7.6 User Management in SILworX 58

7.6.1 User Management for SILworX Projects 58

7.6.2 User Management for the Controller 59

7.6.3 Setting up User Accounts 60

7.7 Configuration with SILworX 60

7.7.1 Configuring the Ethernet Interfaces 61

7.8 Configuring Alarms and Events 62

7.9 Handling the User Program 64

7.9.1 Setting the Parameters and the Switches 64

7.9.2 Starting the Program from STOP/VALID CONFIGURATION 64

7.9.3 Restarting the Program after Errors 64

7.9.4 Stopping the Program 64

7.9.5 Program Test Mode 65

7.9.6 Online Test 65

8Operation 66

8.1 Handling 66

8.2 Diagnosis 66

8.2.1 Light-Emitting Diode Indicators 66

8.2.2 Diagnostic History 66

8.2.3 Diagnosis in SILworX 67

Table of Contents System Manual M45

Page 6 of 80 HI 800 651 E Rev. 1.01

9Maintenance 69

9.1 Interferences 69

9.2 Loading Operating Systems 69

9.3 Repairing Modules and Sockets 70

10 Decommissioning 71

11 Transport 72

12 Disposal 73

Appendix 74

Glossary 74

Index of Figures 75

Index of Tables 76

Declaration of conformity 77

Index 78

System Manual M45 1 Introduction

HI 800 651 E Rev. 1.01 Page 7 of 80

1 Introduction

The modular HIMatrix M45 system described in this manual is safety-related and can be used

for various purposes. The following conditions must be met to safely install and start up the

HIMatrix M45 automation devices, and to ensure safety during their operation and maintenance:

Knowledge of regulations.

Proper technical implementation of the safety instructions detailed in this manual performed

by qualified personnel.

HIMA shall not be held liable for severe personal injuries, damage to property or the

environment caused by any of the following: unqualified personnel working on or with the

devices, de-activation or bypassing of safety functions, or failure to comply with the instructions

detailed in this manual (resulting in faults or impaired safety functionality).

HIMatrix M45 automation devices have been developed, manufactured and tested in

compliance with the pertinent safety standards and regulations. They may only be used for the

intended applications under the specified environmental conditions and only in connection with

approved external devices.

1.1 Structure and Use of the Document

This system manual is composed of the following chapters:

Safety

Information on how to safely use the HIMatrix M45 system.

Allowed applications and environmental requirements for operating

the HIMatrix M45 systems.

Product description

Basic structure of the HIMatrix M45 system.

Communication

Brief description of the HIMatrix M45 modular systems'

communication among each other and with other systems. Detailed

information can be found in the communication manuals.

Operating system

Functions of the operating systems.

User program

Basic information on the user program.

Start-up, operation,

maintenance,

decommissioning,

transport, disposal

Phases of a HIMatrix M45 system's lifecycle.

Appendix

Glossary

Index of tables and index of figures

Declaration of conformity

Index

Additionally, the following documents must be taken into account:

Name

Content

Document

number

HIMatrix M45 Safety Manual

Safety functions of the HIMatrix M45 system

HI 800 653 E

SILworX Communication

Manual

Description of the communication protocols,

ComUserTask and their configuration in SILworX

HI 801 101 E

HIMatrix M45 module manuals

Description of the HIMatrix M45 modules

SILworX Online Help (OLH)

Instructions on how to use SILworX

SILworX First Steps

Introduction to SILworX using the HIMax system as an

example

HI 801 103 E

Table 1: Additional Relevant Documents

1 Introduction System Manual M45

Page 8 of 80 HI 800 651 E Rev. 1.01

The latest manuals can be downloaded from the HIMA website at www.hima.com. The revision

index on the footer can be used to compare the current version of existing manuals with the

Internet edition.

1.2 Target Audience

This document addresses system planners, configuration engineers, programmers of

automation devices and personnel authorized to implement, operate and maintain the modules

and systems. Specialized knowledge of safety-related automation systems is required.

1.3 Formatting Conventions

To ensure improved readability and comprehensibility, the following fonts are used in this

document:

Bold

To highlight important parts.

Names of buttons, menu functions and tabs that can be clicked and used

in the programming tool.

Italics

For parameters and system variables.

Courier

Literal user inputs.

RUN

Operating states are designated by capitals.

Chapter 1.2.3

Cross-references are hyperlinks even if they are not particularly marked.

When the cursor hovers over a hyperlink, it changes its shape. Click the

hyperlink to jump to the corresponding position.

Safety notes and operating tips are particularly marked.

1.3.1 Safety Notes

The safety notes are represented as described below.

These notes must absolutely be observed to reduce the risk to a minimum. The content is

structured as follows:

Signal word: warning, caution, notice

Type and source of risk

Consequences arising from non-observance

Risk prevention

The signal words have the following meanings:

Warning indicates hazardous situation which, if not avoided, could result in death or serious

injury.

Caution indicates hazardous situation which, if not avoided, could result in minor or modest

injury.

Notice indicates a hazardous situation which, if not avoided, could result in property damage.

SIGNAL WORD

Type and source of risk!

Consequences arising from non-observance

Risk prevention

System Manual M45 1 Introduction

HI 800 651 E Rev. 1.01 Page 9 of 80

NOTE

Type and source of damage!

Damage prevention

1.3.2 Operating Tips

Additional information is structured as presented in the following example:

The text corresponding to the additional information is located here.

Useful tips and tricks appear as follows:

TIP

The tip text is located here.

1.4 Service and Training

Deadlines and the extent of actions for commissioning, testing and modifying controller systems

can be agreed with the service department.

HIMA holds training, usually in-house, for software programs and the hardware of the

controllers. Additionally, customer training can be offered on-site.

Refer to the HIMA website at www.hima.com for the current training program and dates. Offers

for specialized, on-site training can also be provided upon request.

2 Safety System Manual M45

Page 10 of 80 HI 800 651 E Rev. 1.01

2 Safety

All safety information, notes and instructions specified in this document must be strictly

observed. The product may only be used if all guidelines and safety instructions are adhered to.

The product is operated with SELV or PELV. No imminent risk results from the product itself.

The use in Ex-Zone is permitted if additional measures are taken.

2.1 Intended Use

This chapter describes the conditions for using HIMatrix M45 systems.

2.1.1 Scope

The safety-related HIMatrix controllers can be used in applications up to SIL 3 in accordance

with IEC 61508.

The HIMatrix systems are certified for use in process controllers, protective systems, burner

controllers, and machine controllers.

2.1.1.1 Application in Accordance with the De-Energize-to-Trip Principle

The automation devices have been designed in accordance with the de-energize-to-trip

principle.

A system that operates in accordance with the de-energize-to-trip principle adopts the de-

energized state if a fault occurs.

2.1.1.2 Use in Fire Alarm Systems

HIMatrix systems are suitable for use in fire alarm systems in accordance with DIN EN 54-2 and

NFPA 72. For these fire alarm systems, the following is required:

To contain the risks, these systems must be able to adopt an active state on demand.

Open-circuit and short-circuit detection.

The environmental requirements have to be observed!

For details, see the safety manual of the HIMatrix F systems (HI 800 023 E).

2.2 Environmental Requirements

Requirement type

Protection class

Protection class III in accordance with IEC/EN 61131-2

Ambient temperature

0...+60 °C

Storage temperature

-40...+85 °C

Pollution

Pollution degree II in accordance with IEC/EN 61131-2

Altitude

< 2000 m

Housing

Standard: IP20

Supply voltage

24 VDC

Table 2: Environmental Requirements

All the environmental requirements specified in this manual must be observed when operating

the HIMatrix system.

2.2.1 Test Conditions

The devices have been tested to ensure compliance with the following standards for EMC,

climatic and environmental requirements:

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