Hioki 3153 Bedienungsanleitung

Instruction Manual

3153

AUTOMATIC INSULATION/

WITHSTANDING HiTESTER

Mar. 2017 Revised edition 15

3153A981-15 17-03H

99 Washington Street

Melrose, MA 02176

Phone 781-665-1400

Toll Free 1-800-517-8431

Visit us at www.TestEquipmentDepot.com

3153A981-15

Contents

Introduction i

Inspection i

Safety Notes ii

Notes on Use v

Chapter Summary vi

Chapter 1 Overview 1

1.1 Product Introduction 1

1.2 Names and Functions of Parts 3

1.2.1 Front panel 3

1.2.2 Rubber keys 4

1.2.3 Rear panel 5

1.2.4 9615 H.V. TEST LEAD 6

1.2.5 REMOTE CONTROL BOX 7

1.3 External Dimensions 8

Chapter 2 Testing Arrangements 9

2.1 Connecting the Protective Ground Terminal 9

2.2 Wearing rubber gloves 10

2.3 Connecting the External I/O Connector 10

2.4 Power Cord Connection 11

2.5 Powering On and Off the Unit 12

2.6 Connecting the 9615 H.V. TEST LEAD 14

2.7 Connecting the REMOTE CONTROL BOX 15

2.8 Installation of the Unit 16

2.9 Connection to the Measured Equipment 17

2.10 Startup Inspection 18

Chapter 3 Withstand Voltage ModeTesting Method 19

3.1 Withstand Voltage Mode Display 20

3.2 Displaying the "READY" State 22

3.2.1 Key-lock Function 23

3.3 "SETTING" State 24

3.3.1 Setting the Test Voltage Value 25

3.3.2 Setting the Upper (Lower) Limit Value 26

3.3.3 Setting the Test Time 27

3.3.4 Setting of the Ramp Timer 28

3.3.5 Setting the Type of Test Voltage 29

3.3.6 Examples of Settings 30

3.4 Starting a Test 34

3.4.1 Executing a Test 34

3.4.2 Screening in "TEST" State 36

3.5 "PASS" or "FAIL" Determination 37

3.5.1 "PASS" State 37

3.5.2 Screening in "PASS" State 38

3.5.3 "FAIL" State 39

3.5.4 Screening in "FAIL" State 41

3.6 Automatic Discharge Function 42

Chapter 4 Insulation Resistance Mode Testing Method 43

4.1 Insulation Resistance Mode Display 44

4.2 Displaying the "READY" State 46

4.2.1 Key-lock Function 47

4.3 "SETTING" State 48

4.3.1 Setting the Test Voltage Value 49

4.3.2 Setting the Lower (Upper) Limit Value 50

4.3.3 Setting the Test Time 52

4.3.4 Setting the Delay Time 53

4.3.5 Examples of Settings 54

4.4 Starting a Test 57

4.4.1 Executing a Test 58

4.4.2 Screening in "TEST" State 59

4.5 "PASS" or "FAIL" Determination 60

4.5.1 "PASS" State 60

4.5.2 Screening in "PASS" State 62

4.5.3 "FAIL" State 63

4.5.4 Screening in "FAIL" State 65

4.6 Automatic Discharge Function 66

Chapter 5 Auto Test Mode Testing Method 67

5.1 Auto Test Mode Display 68

5.2 Displaying the "READY" State 70

5.2.1 Key-lock Function 71

5.3 "SETTING" State 72

5.4 Starting a Test 73

5.4.1 Executing a Test 74

5.4.2 Screening in "TEST" State 75

5.5 PASS or FAIL Determination 76

5.5.1 "PASS" State 76

5.5.2 Screening in "PASS" State 78

5.5.3 "FAIL" State 79

5.5.4 Screening in "FAIL" State 81

5.6 Automatic Discharge Function 82

Chapter 6 Program Mode Testing Method 83

6.1 Program Mode Display 84

6.2 Displaying the "READY" State 86

6.2.1 Key-lock Function 87

6.3 Program Setting State 88

6.3.1 Examples of Settings 91

6.4 Program-File Loading 96

6.5 Starting a Test 97

6.5.1 Executing a Test 98

6.5.2 Screening in "TEST" State 99

6.6 PASS or FAIL Determination 100

6.6.1 "PASS" State 100

6.6.2 Screening in "PASS" State 101

6.6.3 "FAIL" State 102

6.6.4 Screening in "FAIL" State 104

6.7 Automatic Discharge Function 105

Chapter 7 Optional Functions 107

7.1 PASS Hold Function 110

7.2 FAIL Hold Function 111

7.3 Hold Function 112

7.4 Momentary Out 114

7.5 Double Action 115

7.6 FAIL Mode 116

7.7 Interface Command "START" 117

7.8 Inter-lock Function 118

7.9 Setting of an Output-Voltage Restricting Value 119

7.10 Insulation Resistance Test Measurement Range 120

7.11 Insulation Resistance Test Termination Mode Settings

121

7.12 Setting for Screening during the Ramp-Up Time 123

7.13 PC Interface 124

7.14 START Protection Function 125

7.15 TEST-Signal Output 126

7.16 Example of Optional Functions Use 127

Chapter 8 Saving/loading Preset Values 129

8.1 Saving Preset Values 129

8.1.1 Procedure for Saving Data 129

8.1.2 Example of Saving 132

8.2 Loading Preset Values 134

8.2.1 Procedure for Loading Data 134

8.2.2 Example of Loading 137

Chapter 9 External Interface 139

9.1 External I/O Terminal 139

9.1.1 Signal Line 140

9.1.2 Example of Input Signal Connection 142

9.1.3 Example of Output Signal Connection 144

9.1.4 Inter-lock Function 146

9.1.5 Selecting a Program Test File 147

9.1.6 Timing Chart of External I/O Terminal 149

9.2 Buzzer 154

Chapter 10 PC Interface 155

10.1 RS-232C Interface 156

10.1.1 Specifications 156

10.1.2 Preparing for Data Transfer 157

10.1.3 RS-232C Command Transfer Methods 159

10.2 Command Table 164

10.3 RS-232C Command Reference 167

10.3.1 Common Command Messages 168

10.3.2 Specific Command Messages 171

10.4 Response Formats 201

10.5 GP-IB Interface 203

10.5.1 Specifications 203

10.5.2 Preparing for Data Transfer 203

10.6 GP-IB Command Transfer Methods 205

10.7 GP-IB Commands 211

10.8 GP-IB Command Reference 212

10.8.1 Command Reference 212

10.8.2 Specific Command Messages 216

Chapter 11 Specifications 219

11.1 Basic Specifications 219

11.1.1 Withstand Voltage test portion 219

11.1.2 Insulation resistance test portion 221

11.1.3 Timer Section 222

11.1.4 Interface 223

11.1.5 Program Function 224

11.1.6 Other Functions 225

11.2 General Specifications 226

Chapter 12 Maintenance and Inspection 227

12.1 Maintenance and Service 227

12.2 Fuse Replacement 229

12.3 Troubleshooting 230

12.4 Displaying Errors 231

12.5 Removing the Lithium Battery 232

12.6 Resetting the System 233

Appendix APPENDIX 1

Appendix 1 9613 REMOTE CONTROL BOX (SINGLE)

APPENDIX 1

Appendix 2 9614 REMOTE CONTROL BOX (DUAL)

APPENDIX 2

Appendix 3 9615 H.V. TEST LEAD (Standard Accessory)

APPENDIX 3

Appendix 4 Insulation Resistance Mode measurement range

APPENDIX 4

INDEX INDEX 1

_____________________________________________________________________________________________

______________________________________________________________________________________________

NOTE Before using the product, make sure that the insulation on the leads is undamaged

and that no bare conductors are improperly exposed. Using the product in such

conditions could cause an electric shock, so contact your dealer or Hioki

resentative for re

air.

Introduction

Inspection

Thank you for purchasing the HIOKI 3153 AUTOMATIC INSULATION/

WITHSTANDING HiTESTER. To obtain maximum performance from the

product, please read this manual first, and keep it handy for future reference.

When you receive the product, inspect it carefully to ensure that no damage

occurred during shipping. In particular, check the connectors. If damage is

evident, or if it fails to operate according to the specifications, contact your

dealer or Hioki representative.

Accessories

Verify that the following standard accessories are complete.

Instruction Manual 1

Spare fuse (built into the power inlet) 1

Grounded three-core power cord 1

9615 H.V. TEST LEAD (High voltage and return side ) 1

Shipment of the unit

Use the original packing materials when reshipping the product, if possible.

Warranty

HIOKI cannot be responsible for losses caused either directly or indirectly by

the use of the 3153 with other equipment, or if ownership is transferred to a

third party.

_____________________________________________________________________________________________

______________________________________________________________________________________________

WARNING

This product is designed to conform to IEC 61010 Safety Standards, and

has been thoroughly tested for safety prior to shipment. However,

mishandling during use could result in injury or death, as well as

damage to the product. Be certain that you understand the instructions

and precautions in the manual before use. We disclaim any

responsibility for accidents or injuries not resulting directly from

product defects.

Safety Symbols

The symbol printed on the product indicates that the user should

refer to a corresponding topic in the manual (marked with the

symbol) before using the relevant function.

In the manual, the symbol indicates particularly important

information that the user should read before using the product.

Indicates that dangerous voltage may be present at this terminal.

Indicates a fuse.

Indicates AC (Alternating Current).

Indicates both DC (Direct Current) and AC (Alternating Current).

Indicates a protective conductor terminal.

Indicates a grounding terminal.

Indicates the ON side of the power switch.

Indicates the OFF side of the power switch.

DANGER

Indicates that incorrect operation presents an extreme hazard that

could result in serious injury or death to the user.

WARNING

Indicates that incorrect operation presents a significant hazard that

could result in serious injury or death to the user.

CAUTION Indicates that incorrect operation presents a possibility of injury to

the user or damage to the product.

NOTE Advisory items related to performance or correct operation of the

product.

Safety Notes

This manual contains information and warnings essential for safe operation

of the product and for maintaining it in safe operating condition. Before

using the product, be sure to carefully read the following safety notes.

The following symbols in this manual indicate the relative importance of

cautions and warnings.

iii

_____________________________________________________________________________________________

______________________________________________________________________________________________

CAT II Primary electrical circuits in equipment connected to

an AC electrical outlet by a power cord (portable

tools, household appliances, etc.)

CAT II covers directly measuring electrical outlet

receptacles.

CAT III Primary electrical circuits of heavy equipment (fixed

installations) connected directly to the distribution

panel, and feeders from the distribution panel to

outlets.

CAT IV The circuit from the service drop to the service

entrance, and to the power meter and primary

overcurrent protection device (distribution panel).

Measurement categories

To ensure safe operation of measurement products, IEC 61010 establishes

safety standards for various electrical environments, categorized as CAT II to

CAT IV, and called measurement categories.

Using a measurement product in an environment designated with a higher-

numbered category than that for which the product is rated could result in a

severe accident, and must be carefully avoided.

Use of a measurement instrument that is not CAT-rated in CAT II to CAT

IV measurement applications could result in a severe accident, and must be

carefully avoided.

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