Hobart 4-1/2 In. Bedienungsanleitung

4-1/2 In. Angle

Grinder

www.HobartWelders.com

Description

OM-254 206A 2011−08

File: Accessory

Accessory

Hobart is registered to

the ISO 9001 Quality

System Standard.

TABLE OF CONTENTS

SECTION 1 −SAFETY PRECAUTIONS - READ BEFORE USING 1.................................

1-1. Symbol Usage 1.......................................................................

1-2. Hazards 1............................................................................

1-3. Additional Symbols For Installation, Operation, And Maintenance 2.............................

1-4. California Proposition 65 Warnings 3......................................................

1-5. Principal Safety Standards 3.............................................................

SECTION 2 −ADDITIONAL SAFETY PRECAUTIONS 4...........................................

SECTION 3 −DEFINITIONS 4..................................................................

3-1. Symbols And Definitions 4...............................................................

SECTION 4 −SPECIFICATIONS 4..............................................................

4-1. Angle Grinder Components 4............................................................

4-2. Specifications 5........................................................................

SECTION 5 −INSTALLATION 5................................................................

5-1. Serial Number And Rating Label Location 5................................................

5-2. Selecting A Location 5..................................................................

5-3. Installing And Positioning Guard 6........................................................

5-4. Installing/Removing Wheel 7.............................................................

5-5. Installing Stabilizer Handle 7.............................................................

SECTION 6 −OPERATION 8...................................................................

6-1. Controls 8............................................................................

6-2. Operating The Grinder 8................................................................

SECTION 7 −MAINTENANCE 9................................................................

7-1. Routine Maintenance 9.................................................................

7-2. Replacing Motor Brushes 9..............................................................

WARRANTY

OM-254 206 Page 1

SECTION 1 −SAFETY PRECAUTIONS - READ BEFORE USING

Pwr. Tools 2011−08

Protect yourself and others from injury — read and follow these precautions.

1-1. Symbol Usage

DANGER! −Indicates a hazardous situation which, if

not avoided, will result in death or serious injury. The

possible hazards are shown in the adjoining symbols

or explained in the text.

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury. The possible

hazards are shown in the adjoining symbols or ex-

plained in the text.

NOTICE −Indicates statements not related to personal injury.

.Indicates special instructions.

This group of symbols means Warning! Watch Out! ELECTRIC

SHOCK, MOVING PARTS, and HOT PARTS hazards. Consult sym-

bols and related instructions below for necessary actions to avoid the

hazards.

1-2. Hazards

The symbols shown below are used throughout this manual

to call attention to and identify possible hazards. When you

see the symbol, watch out, and follow the related instructions

to avoid the hazard. The safety information given below is

only a summary of the more complete safety information

found in the Safety Standards listed in Section 1-5. Read and

follow all Safety Standards.

Only qualified persons should install, operate, maintain, and

repair this unit.

During operation, keep everybody, especially children, away.

ELECTRIC SHOCK can kill.

Touching live electrical parts can cause fatal shocks

or severe burns. The input power circuit and machine

internal circuits are live when power is on.

DDo not touch live electrical parts.

DDo not use equipment in damp areas, if movement is confined, or if

there is a danger of falling.

DAdditionalsafety precautions are required when any of the follow-

ing electrically hazardous conditions are present: in damp

locations or while wearing wet clothing; on metal structures such

as floors, gratings, or scaffolds; when in cramped positions such

as sitting, kneeling, or lying; or when there is a high risk of unavoid-

able or accidental contact with the equipment. And, do not work

alone!

DDisconnect input power before installing or servicing this equip-

ment.

DProperly install and ground this equipment according to its

Owner’s Manual and national, state, and local codes.

DAlways verify the supply ground −check and be sure that input

power cord ground wire is properly connected to ground terminal in

disconnect box or that cord plug is connected to a properly

grounded receptacle outlet.

DDo not touch grounded surfaces when using this equipment (metal

pipes, enclosures, structures, etc.).

DWhen making input connections, attach proper grounding conduc-

tor first −double-check connections.

DKeep cords dry, free of oil and grease, and protected from hot metal

and sparks.

DFrequently inspect input power cord for damage or bare wiring −

replace cord immediately if damaged −bare wiring can kill.

DTurn off all equipment when not in use. Do not leave equipment

until it has completely stopped.

DUse only well-maintained equipment. Repair or replace damaged

parts at once. Maintain unit according to manual.

DKeep all panels and covers securely in place.

HOT PARTS can burn.

DDo not touch hot parts bare handed.

DAllow cooling period before working on equip-

ment.

DTo handle hot parts, use proper tools and/or

wear heavy, insulated welding gloves and

clothing to prevent burns.

Using this equipment with certain materials may

produce fumes, gases, and particles. Breathing

these fumes, gases,and particles can be hazardous

to your health.

FUMES, GASES, AND PARTICLES can

be hazardous.

DKeep your head out of the fumes, gases, and particles. Do not

breathe the fumes, gases, and particles.

DIf inside, ventilate the area and/or use local forced ventilation to re-

move fumes, gases and particles.

DIf ventilation is poor, wear an approved air-supplied respirator.

DRead and understand the Material Safety Data Sheets (MSDSs)

and the manufacturer’s instructions for metals, consumables,

coatings, cleaners, and degreasers.

DWork in a confined space only if it is well ventilated, or while

wearing an air-supplied respirator. Always have a trained watch-

person nearby. Fumes, gases, and particles can displace air and

lower the oxygen level causing injury or death. Be sure the breath-

ing air is safe.

DDo not work in locations near degreasing, cleaning, or spraying

operations.

DDo not work on materials that may contain hazardous substances,

including masonry, treated lumber, and items with lead-based

paint. Do not work on on coated metals, such as galvanized, lead,

or cadmium plated steel, unless the coating is removed from the

work area, the area is well ventilated, and while wearing an air-

supplied respirator. Coatings and any materials containing these

elements can give off toxic fumes, gases, and particles when

worked on.

OM-254 206 Page 2

Sparks can fly off from the equipment. The flying

sparks, hot workpiece, and hot equipment can

cause fires and burns. Accidental contact with metal

objects can cause sparks, explosion, overheating,

or fire. Check and be sure the area is safe before doing any work.

SPARKS can cause fire or explosion.

DRemove all flammables within 35 ft (10.7 m) of the equipment. If

this is not possible, tightly cover them with approved covers.

DDo not work where flying sparks can strike flammable material.

DProtect yourself and others from flying sparks and hot metal.

DBe alert that sparks and hot materials can easily go through small

cracks and openings to adjacent areas.

DWatch for fire, and keep a fire extinguisher nearby.

DDo not work where the atmosphere may contain flammable dust,

gas, or liquid vapors (such as gasoline).

DWear oil-free protective garments such as a heavy shirt, cuffless

trousers, high shoes, and a cap.

DRemove any combustibles, such as a butane lighter or matches,

from your person before doing any work.

DAfter completion of work, inspect area to ensure it is free of sparks,

glowing embers, and flames.

DUse only correct fuses or circuit breakers. Do not oversize or by-

pass them.

DFollow requirements in OSHA 1910.252 (a) (2) (iv) and NFPA 51B

for hot work and have a fire watcher and extinguisher nearby.

FLYING METAL or DIRT can injure eyes.

DWelding, chipping, wire brushing, and grinding

cause sparks and flying metal. As welds cool,

they can throw off slag.

DWear approved safety glasses with side

shields even under your welding helmet.

NOISE can damage hearing.

Noise from some processes or equipment can

damage hearing.

DWear approved ear protection if noise level is

high.

1-3. Additional Symbols For Installation, Operation, And Maintenance

FIRE OR EXPLOSION hazard.

DDo not install or place unit on, over, or near

combustible surfaces.

DDo not install unit near flammables.

DDo not overload building wiring −be sure power supply system is

properly sized, rated, and protected to handle this unit.

FALLING EQUIPMENT can injure.

DUse equipment of adequate capacity to lift and

support unit.

DKeep equipment (cables and cords) away from

moving vehicles when working from an aerial

location.

DDo not stand on the equipment.

DIf applicable, bolt equipment to a smooth surface large and

strong enough to safely support it.

DFollow the guidelines in the Applications Manual for the Revised

NIOSH Lifting Equation (Publication No. 94−110) when manu-

ally lifting heavy parts or equipment.

FLYING SPARKS can injure.

DWear a face shield to protect eyes and face.

DOperate equipment with proper guards, and in

a safe location while wearing proper face, and

body protection.

DSparks can cause fires — keep flammables away.

MOVING PARTS can injure.

DKeep away from moving parts.

DKeep all doors, panels, covers, and guards

closed and securely in place.

DHave only qualified persons remove doors, panels, covers, or

guards for maintenance and troubleshooting as necessary.

DReinstall doors, panels, covers, or guards when maintenance is

finished and before reconnecting input power.

DDo not wear clothing, gloves, or jewelry, or other items that may

be caught in moving parts. Wear a hat or other covering to con-

tain long hair.

DDo not make adjustments on moving equipment. Remove ad-

justing tools (keys, wrenches) before using equipment.

DVerify the switch is in the Off position before plugging in the

equipment.

DUse the equipment only for the recommended application and at

the specified rate. Do not use the equipment for tasks for which it

is not intended.

DDo not hold workpiece in your hand when using equipment. Use

a vice or clamp to hold workpiece.

READ INSTRUCTIONS.

DRead and follow all labels and the Owner’s

Manual carefully before installing, operating, or

servicing unit. Read the safety information at

the beginning of the manual and in each

section.

DUse only genuine replacement parts from the manufacturer.

DPerform maintenance and service according to the Owner’s

Manuals, industry standards, and national, state, and local

codes.

OM-254 206 Page 3

1-4. California Proposition 65 Warnings

Battery posts, terminals and related accessories contain lead

and lead compounds, chemicals known to the State of

California to cause cancer and birth defects or other

reproductive harm. Wash hands after handling.

This product contains chemicals, including lead, known to

the state of California to cause cancer, birth defects, or other

reproductive harm. Wash hands after use.

1-5. Principal Safety Standards

National Electrical Code, NFPA Standard 70, from National Fire Protec-

tion Association, Quincy, MA 02269 (phone: 1-800-344-3555, website:

www.nfpa.org and www. sparky.org).

Safe Practice For Occupational And Educational Eye And Face Protec-

tion, ANSI Standard Z87.1, from American National Standards Institute,

25 West 43rd Street, New York, NY 10036 (phone: 212-642-4900, web-

site: www.ansi.org).

OSHA, Occupational Safety and Health Standards for General Indus-

try, Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q,

and Part 1926, Subpart J, from U.S. Government Printing Office, Super-

intendentof Documents, P.O. Box 371954, Pittsburgh, PA 15250-7954

(phone: 1-866-512-1800) (there are 10 OSHA Regional Offices—

phone for Region 5, Chicago, is 312-353-2220, website:

www.osha.gov).

Standard for Fire Prevention During Welding, Cutting, and Other Hot

Work, NFPA Standard 51B, from National Fire Protection Association,

Quincy, MA 02269 (phone: 1-800-344-3555, website: www.nfpa.org.

U.S. Consumer Product Safety Commission (CPSC), 4330 East West

Highway, Bethesda, MD 20814 (phone: 301-504-7923, website:

www.cpsc.gov).

Applications Manual for the Revised NIOSH Lifting Equation, The Na-

tional Institute for Occupational Safety and Health (NIOSH), 1600

Clifton Rd, Atlanta, GA 30333 (phone: 1-800-232-4636, website:

www.cdc.gov/NIOSH).

OM-254 206 Page 4

SECTION 2 −ADDITIONAL SAFETY PRECAUTIONS

!Do not use this equipment unless

you are sure it is correctly

assembledand working properly.

!Turn off grinder and disconnect

input power before installing,

adjusting, or servicing this

equipment.

!Use GFCI protection when operat-

ing this equipment outdoors or in a

damp location. If GFCI receptacle is

not available, use a GFCI-protected

extension cord.

!Use only wheels and accessories

with a bore equal to the arbor

(spindle) on the grinder. Do not

modify wheels and accessories to fit

the arbor.

!Inspect wheels and accessories for

damage before use. Replace and

dispose of damaged or vibrating

wheels and accessories.

!Test wheels and accessories before

use according to the manufacturer’s

instructions.

!Store wheels and accessories in a

dry location where they are

protected against damage from

impact, chemicals, and extreme

temperatures.

!Do not overtighten the hardware

securing the wheel or accessory.

!Securely attach guard to grinder.

Position guard so the operator is

least exposed to the wheel or ac-

cessory,

!Be sure guard is correctly installed

and adjusted before using grinder.

Do not operate grinder with guard

removed.

!Use only wheels and accessories

suitable for this equipment. Do not

use wheels and accessories rated

lower than 10,500 RPM.

!Do not apply excessive force to

wheels and accessories or they may

break or be damaged.

!Do not position yourself in line with

the rotating wheel or accessory. To

prevent injury from kickbacks and

flying debris, always stand directly

behind the equipment.

!Run grinder at normal operating

speed for one minute before using.

!Do not start the grinder with the

wheel or accessory touching the

workpiece. Allow grinder to reach

full speed before touching work-

piece.

!Use wheel flanges and blotters

(paper discs on sides of grinding

wheels) when mounting wheels.

Use only the wheel flanges supplied

with the grinder.

!Keep power cord away from the

wheel or accessory.

!Do not use the grinder without the

stabilizer handle installed. Always

use two hands to keep a firm grip on

the grinder.

!Do not adjust guards and shields

while the grinder is running.

!Be sure grinder comes to a com-

plete stop before setting it down.

NOTICE −Keep the grinder air vents clean.

NOTICE −Do not apply coolant to a grind-

ing wheel or the wheel may be damaged.

SECTION 3 −DEFINITIONS

3-1. Symbols And Definitions

AAmperage VVoltage WWatt Hz Hertz

Off On AlternatingCurrent

(AC)

SECTION 4 −SPECIFICATIONS

4-1. Angle Grinder Components

1 Power Switch

2 Wheel −4-1/2 (114 mm)

Diameter

3 Guard

4 Quick Release Lever

5 Spindle Lock Button

6 Stabilizer Handle

7 6 ft (1.8 m) 115 Volt Power

Cord

.Some assembly is required.

For additional options and

accessories, contact your

distributor.

OM-254 206 Page 5

4-2. Specifications

Voltage

Rating Amperage

Rating No Load

Speed Arbor Size Maximum

Wheel

Size Wheel Types Weight w/

Wheel Overall

Dimensions

120 Volts

AC,

60 Hz 7.5 Amperes 10,500 RPM

7/8 in. (22.2 mm)

5/8 -11 in.

Threaded Spindle

4-1/2 in.

(114 mm)

Diameter

Grinding Wheels

Cut-Off Wheels

Wire Wheels

Flap Discs

Cup Brushes

5.2 lb

(2.4 kg)

Length: 12-1/4 in.

(31.1 cm)

Width: 9-3/8 in.

(22.9 cm)

Height: 4-1/4 in.

(10.8 cm)

.Grinding wheels and optional accessories must be 4-1/2 in. (114 mm) diameter or less, rated for a minimum of 10,500 RPM, and fit

a 7/8 in. (22 mm) arbor or 5/8-11 threaded spindle. Contact your distributor for available options.

SECTION 5 −INSTALLATION

5-1. Serial Number And Rating Label Location

The serial number and rating information for this product is located on the bottom. Use rating label to determine input power requirements and/or rated

output. For future reference, write serial number in space provided on back cover of this manual.

5-2. Selecting A Location

!Use GFCI protection when oper-

ating this equipment outdoors

or in a damp location. If GFCI re-

ceptacle is not available, use a

GFCI-protected extension cord.

!Special installation may be

required where gasoline or

volatile liquids are present −see

NEC Article 511 or CEC Section

20.

1 120 Volt, 60 Hz, AC Receptacle

(Customer Supplied)

A 120 volt AC, 60 Hz, 15 ampere

individual branch circuit protected by

time-delay fuses or circuit breaker is

required.

Select extension cord of 18 AWG for up

to 25 ft (8 m) or 16 AWG for up to 50 ft

(15 m).

Notes

OM-254 206 Page 6

5-3. Installing And Positioning Guard

!Turn off grinder and

disconnect input power

before installing, adjusting,

or servicing this equipment.

!Securely attach guard to

grinder. Position guard so

the operator is least exposed

to the wheel or accessory

!Be sure guard is correctly in-

stalled and adjusted before

using grinder. Do not operate

grinder with guard removed.

1 Guard

2 Quick Release Lever

3 Pressure Ring And Key

4 Spindle Housing

5 Notch In Collar

6 Groove In Collar

The guard is equipped with a quick

release lever to secure it to the

spindle housing.

Pull the lever to open the pressure

ring. Align the key in the pressure

ring with the notch in the collar of the

spindle housing and slide the guard

over the collar on the spindle hous-

ing just above the spindle.

Rotate the guard to lock the key into

the groove in the collar. Be sure the

guard is completely on the collar,

then push the lever to secure the

pressure ring.

To reposition the guard on the

spindle housing, pull the lever and

rotate the guard to the desired posi-

tion. Push the lever to secure the

pressure ring.

Tools Needed:

OM-254 206 Page 7

5-4. Installing/Removing Wheel

!Turn off grinder and disconnect

input power before installing,

adjusting, or servicing this

equipment.

!Be sure guard is correctly installed

and adjusted before using grinder.

Do not operate grinder with guard

removed.

!Use only wheels and accessories

suitable for this equipment. Do not

use wheels and accessories rated

lower than 10,500 RPM.

!Use only wheels and accessories

with a bore equal to the arbor

(spindle) on the grinder. Do not

modify wheels and accessories to fit

the arbor.

!Inspect wheels and accessories for

damage before use. Replace and

dispose of damaged or vibrating

wheels and accessories.

!Do not overtighten the hardware

securing the wheel or accessory.

1 Guard

Position the guard (see Section 5-3).

2 Flange

3 Flange Nut

Clean and Inspect flange nut and flange to

remove debris and check parts for any

damage (replace part(s) if necessary).

4 Spindle

5 Flats On Spindle Shaft

6 Slotted Shoulder On Flange

Slotted shoulder is on bottom of flange.

Place flange on spindle so that slotted

shoulder fits over flats on spindle shaft.

7 Grinding Wheel

8 Spanner Wrench

Place wheel on the spindle so that the collar

of the wheel fits onto the flange. Install

flange nut on the spindle so that the raised

shoulder fits into the wheel.

Press the spindle lock button on top of the

spindle housing, and rotate flange nut until

spindle locks. Keep rotating flange nut until

finger tight. Finish tightening flange nut by

using the spanner wrench.

To remove the wheel, reverse the proced-

ure.

Tools Needed:

5-5. Installing Stabilizer Handle

!Turn off grinder and

disconnectinput power before

installing, adjusting, or

servicing this equipment.

!Do not use the grinder without

the stabilizer handle installed.

Always use two hands to keep

a firm grip on the grinder.

1 Stabilizer Handle

2 Spindle Housing

3 Threaded Holes

The stabilizer handle may be installed

into the top or on either side of the

spindle housing. Select a location

that provides the best protection and

control of the grinder. Thread stabil-

izer handle into desired threaded hole

in spindle housing until hand tight.

OM-254 206 Page 8

SECTION 6 −OPERATION

6-1. Controls

!Do not use this equipment

unless you are sure it is

correctly assembled and

working properly.

1 Power Cord

2 Stabilizer Handle

3 Frame Handle

4 Power Switch

Check that all components are

clean, tight, working properly, and

there is no visible damage before

using the angle grinder.

6-2. Operating The Grinder

!Do not use this equipment unless

you are sure it is correctly

assembledand working properly.

!Turn off grinder and disconnect

input power before installing,

adjusting, or servicing this

equipment.

!Do not adjust guards and shields

while the grinder is running.

!Use only wheels and accessories

with a bore equal to the arbor

(spindle) on the grinder. Do not

modify wheels and accessories to fit

the arbor.

!Inspect wheels and accessories for

damage before use. Replace and

dispose of damaged or vibrating

wheels and accessories.

!Test wheels and accessories before

use according to the manufacturer’s

instructions.

!Do not position yourself in line with

the rotating wheel or accessory. To

prevent injury from kickbacks and

flying debris, always stand directly

behind the equipment.

!Run grinder at normal operating

speed for one minute before using.

!Do not start the grinder with the

wheel or accessory touching the

workpiece. Allow grinder to reach

full speed before touching work-

piece.

!Be sure guard is correctly installed

and adjusted before using grinder.

Do not operate grinder with guard

removed.

!Position guard so the operator is

least exposed to the wheel or ac-

cessory.

!Do not apply excessive force to

wheels and accessories or they may

break or be damaged.

!Keep power cord away from the

wheel or accessory.

!Do not use the grinder without the

stabilizer handle installed. Always

use two hands to keep a firm grip on

the grinder.

!Be sure grinder comes to a complete

stop before setting it down.

!Store wheels and accessories in a

dry location where they are

protected against damage from

impact, chemicals, and extreme

temperatures.

To Operate Grinder

Hold the grinder with both hands. Place one

hand on the frame handle and the other

hand on the stabilizer handle.

Push down on the back of the Power switch

and slide switch forward until the grinder

starts.

Release the switch and the grinder stops.

To lock the switch in the On position, press

down on the back of the switch, slide it

forward, and then press down on the front

of the switch. Press down and release the

switch to stop the grinder.

Start grinder and run at full speed for one

minute. Check for misaligned, loose, or

damagedparts. Correct or replace parts as

necessary before using the grinder.

Allow grinder to reach full speed before

making contact with a workpiece.

Be sure grinder comes to a complete stop

before setting it down.

Clamp workpiece with a vise or other

device to prevent the workpiece from

moving and to allow the use of both hands

on the grinder.

Control the amount of force used to apply

pressure to the grinder on the workpiece.

Using excessive force can result in too

much pressure which may damage the

grinder and/or workpiece.

Tools Needed:

Respirator

Inhaltsverzeichnis

Andere Hobart Schleifer Handbücher

Hobart

Hobart 770730 Bedienungsanleitung

Beliebte Schleifer Handbücher anderer Marken

Parkside

Parkside PWS 230 C3 Bedienungsanleitung

SUHNER ABRASIVE

SUHNER ABRASIVE ASC 9 Technisches Handbuch

PTA

PTA P1322 Bedienungsanleitung

Crown

Crown CT13313 Bedienungsanleitung

Parkside

Parkside 280250 Bedienungsanleitung

Climax

Climax VM2150 Series Bedienungsanleitung

Jet

Jet JPSG-618M1 Service-Handbuch

Makita

Makita GA4030 Bedienungsanleitung

DeWalt

DeWalt DWEN202 Bedienungsanleitung

Grizzly

Grizzly G2790 Bedienungsanleitung

Fein

Fein MSf843-1a Bedienungsanleitung

Bosch

Bosch GWS 14,4 V PROFESSIONAL Bedienungsanleitung

RAMSET

RAMSET CBAGR18 Bedienungsanleitung

Bosch

Bosch 8-115 Z Bedienungsanleitung

STEELE PRODUCTS

STEELE PRODUCTS SP-PB008 Bedienungsanleitung

MW TOOLS

MW TOOLS ME15W Bedienungsanleitung

Caravaggi

Caravaggi SP 20 Betriebsanleitung

SUHNER ABRASIVE

SUHNER ABRASIVE UWK 10-R125 Technisches Handbuch