Honeywell FSC-SM Bedienungsanleitung

FSC Safety Manager

Installation Guide

for use with the Honeywell FSC System

Releases 42x, 5xx and 600

FS20-500

Implementation

FSC Safety Manager

Installation Guide

for use with the Honeywell FSC System

Releases 42x, 5xx and 600

FS20-500

10/01

ii FSC Safety Manager Installation Guide 10/01

Revision 0– $SULO2, 201

While this information is presented in good faith and believed to be accurate,

Honeywell disclaims the implied warranties of merchantability and fitness for a

particular purpose and makes no express warranties except as may be stated in

its written agreement with and for its customer.

In no event is Honeywell liable to anyone for any indirect, special or consequential

damages. The information and specifications in this document are subject to

change without notice.

TotalPlant, TDC 3000 and Universal Control Network are U.S. registered

trademarks of Honeywell Inc.

FSC is a trademark of Honeywell Safety Management Systems.

Other brand or product names are trademarks of their respective owners.

Honeywell

Industrial Automation and Control

Automation College

2820 West Kelton Lane

Phoenix, AZ 85023

(602) 313-5669

10/01 FSC Safety Manager Installation Guide iii

About This Publication

This publication includes both general and detailed installation information for the various major

components of the FSC Safety Manager (FSC-SM) for use with the Honeywell FSC system

Releases 42x, 5xx and 600. Specifically included are:

•general installation instructions for the FSC Safety Manager (FSC-SM) system,

•detailed installation instructions for installing the FSC Safety Manager Module (FSC-SMM),

and

•general installation instructions for the FSC-SM system.

Site planning information is contained in the TotalPlant Solutions (TPS) System Site Planning

Manual, which is in the System Site Planning binder. After installation of the FSC-SM, the

checkout procedure can be found in the FSC Safety Manager Service Manual, which is in this

binder.

This publication supports TotalPlant® Solutions (TPS) System network Releases 53x and 62x.

TPS is the evolution of TDC 3000X.

All references in this manual to "FSC Safety Manager" or "FSC Safety

Manager Module" pertain only for use with the Honeywell FSC system.

iv FSC Safety Manager Installation Guide 10/01

10/01 FSC Safety Manager Installation Guide v

Table of Contents

SECTION 1 – FSC SAFETY MANAGER SYSTEM INSTALLATION................................................ 1

1.1 Section Overview .........................................................................................................1

1.2 Equipment Warehousing.............................................................................................. 2

1.3 Move Preparation.........................................................................................................3

1.4 Unpacking and Placement.........................................................................................13

SECTION 2 – SYSTEM COMPONENT INSTALLATION ................................................................ 21

2.1 Section Overview .......................................................................................................21

2.2 Installation Considerations.........................................................................................22

2.3 Cabinet Installation.....................................................................................................23

2.4 Cabling Considerations..............................................................................................24

2.5 Cabling Installation..................................................................................................... 29

2.6 System Power Connections.......................................................................................34

2.7 System Ground Connections ..................................................................................... 36

2.8 UCN Connections....................................................................................................... 39

SECTION 3 – SYSTEM COMPONENT CONFIGURATION............................................................ 43

3.1 Section Overview .......................................................................................................43

3.2 System Configuration Overview.................................................................................44

3.3 Module Configuration.................................................................................................45

SECTION 4 – CONFIGURATION..................................................................................................... 47

4.1 Section Overview .......................................................................................................47

4.2 Configuration at FSC User Station.............................................................................48

4.3 Configuration at TPS Universal Station......................................................................49

vi FSC Safety Manager Installation Guide 10/01

Figures

Figure 1-1 Typical Electronics Room Layout.............................................................................. 3

Figure 1-2 Location and dimensions of the cabinet bolt-down holes .........................................6

Figure 1-3 FSC-SM cabinet with back access (FTA-T).............................................................. 7

Figure 1-4 FSC-SM cabinet with front access (FTA-T).............................................................. 8

Figure 1-5 FSC-SM cabinet with front and back access (FTA-T) ..............................................9

Figure 1-6 FSC-SM cabinet with front access (FTA-E)............................................................10

Figure 1-7 FSC-SM cabinet with back access (FTA-E) ...........................................................11

Figure 1-8 FSC-SM cabinet with front and back access (FTA-E)............................................ 12

Figure 1-8 Placement of equipment onto lumber..................................................................... 14

Figure 1-9 Placement using a mobile lifter...............................................................................16

Figure 1-10 Lifting equipment by mobile lifter of crane ..............................................................17

Figure 1-11 Lifting equipment by mobile lifter of crane — part 2................................................ 18

Figure 1-12 Eyebolt crane method............................................................................................. 19

Figure 2-1 FSC-SMM front plate .............................................................................................. 29

Figure 2-2 Redundant FSC-SM UCN cabling ..........................................................................30

Figure 2-3 Typical routing layout of internal wiring between I/O modules and

FTA-T via SICs ....................................................................................................... 31

Figure 2-4 Typical routing layout of internal wiring between I/O modules and

FTA-E via SICs ....................................................................................................... 32

Figure 2-5 FSC Safety Manager cabinet power connections...................................................34

Figure 2-6 Connection of the UCN........................................................................................... 40

Figure 4-1 US System Status display....................................................................................... 51

Figure 4-2 US Engineering Main Menu display........................................................................52

Figure 4-3 US NIM Build Type Select Menu............................................................................. 53

Figure 4-4 US UCN Node Configuration display......................................................................54

Figure 4-5 US Node-Specific Configuration display................................................................. 55

Figure 4-6 US Process Point Building display.......................................................................... 56

10/01 FSC Safety Manager Installation Guide vii

Tables

Table 1-1 Move preparation checklist ....................................................................................... 4

Table 1-2 Move preparation checklist – part 2..........................................................................5

Table 1-3 Important unpacking considerations....................................................................... 13

Table 1-4 Fork lift considerations............................................................................................ 14

Table 1-5 Mobile lifter considerations ..................................................................................... 15

Table 1-6 Roller method considerations .................................................................................18

Table 2-1 FSC system installation checklist............................................................................22

Table 2-2 Raceway shielding..................................................................................................24

Table 2-3 IEEE 518 wiring classification definitions................................................................25

Table 2-4 Tray spacing............................................................................................................26

Table 2-5 Tray/conduit spacing...............................................................................................26

Table 2-6 Conduit spacing ......................................................................................................27

Table 2-7 Cabling guidelines................................................................................................... 28

Table 2-8 System grounding considerations........................................................................... 36

Table 4-1 Start-up and reconfiguration procedures ................................................................49

Table 4-2 UCN configuration...................................................................................................50

Table 4-3 UCN node configuration.......................................................................................... 53

Table 4-4 FSC-SMM data point configuration procedure........................................................ 57

viii FSC Safety Manager Installation Guide 10/01

Acronyms

AC...........................................................................................................................Alternating Current

CP......................................................................................................................................Central Part

CPU...................................................................................................................Central Processor Unit

DBM..................................................................................................... Diagnostic and Battery Module

DC...................................................................................................................................Direct Current

DCS............................................................................................................ Distributed Control System

EMI..........................................................................................................Electromagnetic Interference

EPROM..........................................................................Erasable Programmable Read-Only Memory

ESD.................................................................................................................. Electrostatic Discharge

FLD .............................................................................................................. Functional Logic Diagram

FSC............................................................................................................................ Fail Safe Control

FSC-DS.......................................................................................................FSC Development System

FSC-SM ...............................................................................................................FSC Safety Manager

FSC-SMM ...............................................................................................FSC Safety Manager Module

FTA ...........................................................................................................Field Termination Assembly

HM................................................................................................................................. History Module

I/O ..................................................................................................................................... Input/Output

IEEE.............................................................................Institute of Electrical and Electronic Engineers

LCN....................................................................................................................Local Control Network

LED.......................................................................................................................Light Emitting Diode

NCF.............................................................................................................Network Configuration File

NIM...............................................................................................................Network Interface Module

PLC.....................................................................................................Programmable Logic Controller

SIC........................................................................................................System Interconnection Cable

SM................................................................................................................................Safety Manager

SMM................................................................................................................Safety Manager Module

TAC......................................................................................................... Technical Assistance Center

TPS.........................................................................................................................TotalPlant Solution

TTL...........................................................................................................Transistor - Transistor Logic

UCN ............................................................................................................ Universal Control Network

US..............................................................................................................................Universal Station

VBD......................................................................................................................... Vertical Bus Driver

WD........................................................................................................................................Watchdog

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