Honeywell G0062610 Merkblatt

INSTALLATION

GUIDELINES

Air-cooled Generators

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NOT INTENDED FOR USE IN CRITICAL LIFE SUPPORT

APPLICATIONS.



THIS PRODUCT CAN BE INSTALLED BY THE HOMEOWNER.

HOWEVER, IF YOU ARE UNCOMFORTABLE WITH THE SKILLS

OR TOOLS REQUIRED, HAVE A QUALIFIED ELECTRICIAN OR

CONTRACTOR PERFORM THE INSTALLATION.



DEADLY EXHAUST FUMES! OUTDOOR INSTALLATION ONLY!

THIS MANUAL MUST BE USED IN CONJUNCTION

WITH THE APPROPRIATE OWNER’S MANUAL.

This manual should remain with the unit.

WARNING!

California Proposition 65

Engine exhaust and some of its constituents are known to the state of California to cause cancer,

birth defects, and other reproductive harm.

WARNING!

California Proposition 65

This product contains or emits chemicals known to the state of California to cause cancer,

birth defects, and other reproductive harm.

Table of Contents

Section 1 — Safety Rules & General Information ..................................................................................................................................... 2

1.1 Introduction............................................................................................................................................................................. 2

1.2 Safety Rules........................................................................................................................................................................... 3

1.3 General Rules ........................................................................................................................................................................ 4

Section 2 — Unpacking/Inspection/Familiarization ................................................................................................................................... 6

2.1 Required Tools ....................................................................................................................................................................... 6

2.2 Unpacking .............................................................................................................................................................................. 7

2.3 Parts Shipped Loose.............................................................................................................................................................. 9

Section 3 — Site Selection and Preparation ........................................................................................................................................... 10

3.1 Site Selection ....................................................................................................................................................................... 10

3.2 Site Preparation.................................................................................................................................................................... 12

Section 4 — Generator Placement.......................................................................................................................................................... 13

4.1 Generator Placement ........................................................................................................................................................... 13

Section 5 — Fuel Conversion/Gas Requirements/Connections.............................................................................................................. 15

5.1 Fuel Conversion ................................................................................................................................................................... 15

5.2 Fuel Requirements and Recommendations......................................................................................................................... 16

5.3 Fuel Consumption ................................................................................................................................................................ 17

5.4 Fuel Line Sizing.................................................................................................................................................................... 17

5.5 Installing and Connecting Gas Lines.................................................................................................................................... 18

Section 6 — Electrical Connections ........................................................................................................................................................ 21

6.1 Generator Connections ........................................................................................................................................................ 21

6.2 Control Wiring....................................................................................................................................................................... 21

6.3 Main AC Wiring..................................................................................................................................................................... 22

6.4 Battery Requirements........................................................................................................................................................... 23

6.5 Battery Installation................................................................................................................................................................ 23

Section 7 — Control Panel/Activation/Start-up/Testing ........................................................................................................................... 24

7.1 Control Panel Interface......................................................................................................................................................... 24

7.2 Generator Activation............................................................................................................................................................. 25

7.3 Before Initial Start-up............................................................................................................................................................ 25

7.4 Check Manual Transfer Switch Operation............................................................................................................................ 27

7.5 Electrical Checks.................................................................................................................................................................. 27

7.6 Generator Tests Under Load ................................................................................................................................................ 28

7.7 Checking Automatic Operation............................................................................................................................................. 28

7.8 Installation Summary............................................................................................................................................................ 29

Section 8 — Troubleshooting .................................................................................................................................................................. 30

Section 9 — Quick Reference Guide....................................................................................................................................................... 31

Section 10 — Accessories....................................................................................................................................................................... 32

Section 11— Notes.................................................................................................................................................................................. 33

Section 12 — Interconnection Diagram................................................................................................................................................... 34

Section 13 — Installation Diagram .......................................................................................................................................................... 36

1.1 INTRODUCTION

Thank you for purchasing this compact, high performance, air-cooled, engine-driven generator. It is designed to automatically supply electrical power

to operate critical loads during a utility power failure.

This unit is factory installed in an all-weather, metal enclosure that is intended exclusively for outdoor installation. This generator will operate using

either vapor withdrawn liquid propane (LP) or natural gas (NG).

NOTE:

When sized properly, this generator is suitable for supplying typical residential loads such as Induction Motors (sump pumps, refrigerators,

air conditioners, furnaces, etc.), Electronic Components (computer, monitor, TV, etc.), Lighting Loads and Microwaves.

1.1.1 READ THIS MANUAL THOROUGHLY

If any portion of this manual is not understood, contact the nearest Dealer for starting, operating and servicing procedures.

Throughout this publication and on tags and decals afﬁxed to the generator, DANGER, WARNING, CAUTION and NOTE blocks are used to alert

personnel to special instructions about a particular operation that may be hazardous if performed incorrectly or carelessly. Observe them carefully.

Their deﬁnitions are as follows:

INDICATES A HAZARDOUS SITUATION OR ACTION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY.

Indicates a hazardous situation or action which, if not avoided, could result in death or serious injury.

Indicates a hazardous situation or action which, if not avoided, could result in minor or moderate injury.

NOTE: Notes contain additional information important to a procedure and will be found within the regular text body of this manual.

These safety warnings cannot eliminate the hazards that they indicate. Common sense and strict compliance with the special instructions while

performing the action or service are essential to preventing accidents.

Four commonly used safety symbols accompany the DANGER, WARNING and CAUTION blocks. The type of information each indicates is as

follows:



This symbol points out important safety information that, if not followed, could endanger personal safety and/or property of

others.



This symbol points out potential explosion hazard.



This symbol points out potential fire hazard.



This symbol points out potential electrical shock hazard.

The operator is responsible for proper and safe use of the equipment. The manufacturer strongly recommends that if the operator is also the owner,

to read their Owner’s Manual and thoroughly understand all instructions before using this equipment. The manufacturer also strongly recommends

instructing other users to properly start and operate the unit. This prepares them if they need to operate the equipment in an emergency.

1.1.2 HOW TO OBTAIN SERVICE

When the generator requires servicing or repairs, contact a Dealer for assistance. Service technicians are factory-trained and are capable of

handling all service needs. For assistance locating a dealer, call 1-888-436-3722.

When contacting a Dealer about parts and service, always supply the complete model number and serial number of the unit as given on its data decal,

which is located on the generator. See section “The Generator” for decal location.

Model No. ____________________ Serial No. _________________________

Section 1 Safety Rules & General Information

1.2 SAFETY RULES

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Save These Instructions – The manufacturer suggests that these rules for safe operation be copied and posted near the unit’s

installation site. Safety should be stressed to all operators and potential operators of this equipment.

Study these SAFETY RULES carefully before installing, operating or servicing this equipment. Become familiar with this Installation Manual and

with the unit. The generator can operate safely, efﬁciently and reliably only if it is properly installed, operated and maintained. Many accidents are

caused by failing to follow simple and fundamental rules or precautions.

The manufacturer cannot anticipate every possible circumstance that might involve a hazard. The warnings in this manual and on tags and decals

afﬁxed to the unit are, therefore, not all-inclusive. If using a procedure, work method or operating technique the manufacturer does not speciﬁcally

recommend, ensure that it is safe for others. Also, make sure the procedure, work method or operating technique utilized does not render the

generator unsafe.

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Despite the safe design of this generator, operating this equipment imprudently, neglecting its maintenance or being careless can

cause possible injury or death. Permit only responsible and capable persons to install, operate and maintain this equipment.



Potentially lethal voltages are generated by these machines. Ensure all steps are taken to render the machine safe before attempt-

ing to work on the generator.

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Parts of the generator are rotating and/or hot during operation. Exercise care near running generators.

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Installation must always comply with applicable codes, standards, laws and regulations.

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A running generator gives off carbon monoxide, an odorless, colorless poison gas. Breathing in carbon monoxide can cause head-

aches, fatigue, dizziness, nausea, vomitting, confusion, fainting, siezures or death.

1.2.1 GENERAL HAZARDS

• For safety reasons, the manufacturer recommends that this equipment be installed by a Service Dealer or other competent, qualiﬁed electrician

or installation technician who is familiar with applicable codes, standards and regulations. The operator also must comply with all such codes,

standards and regulations. Only an Authorized Service Dealer is allowed to perform warranty service on this unit.

• The engine exhaust fumes contain carbon monoxide, which can be DEADLY. This dangerous gas, if breathed in sufﬁcient concentrations, can

cause unconsciousness or even death. Do NOT alter or add to the exhaust system or do anything that might render the system unsafe or in

noncompliance with applicable codes and standards.

• Install a battery-operated carbon monoxide alarm indoors, according to manufacturer’s instructions/recommendations.

• Adequate, unobstructed ﬂow of cooling and ventilating air is critical to correct generator operation. Do not alter the installation or permit even

partial blockage of ventilation provisions, as this can seriously affect safe operation of the generator. The generator MUST be installed and

operated outdoors only.

• Keep hands, feet, clothing, etc., away from drive belts, fans, and other moving or hot parts. Never remove any drive belt or fan guard while the

unit is operating.

• When working on this equipment, remain alert at all times. Never work on the equipment when physically or mentally fatigued.

• Inspect the generator regularly, and contact the nearest Dealer for parts needing repair or replacement.

• Before performing any maintenance on the generator, disconnect its battery cables to prevent accidental start up. Disconnect the cable from the

battery post indicated by a NEGATIVE, NEG or (–) ﬁrst, then remove the POSITIVE, POS or (+) cable. When reconnecting the cables, connect

the POSITIVE cable ﬁrst, the NEGATIVE cable last.

• Never use the generator or any of its parts as a step. Stepping on the unit can stress and break parts, and may result in dangerous operating

conditions from leaking exhaust gases, fuel leakage, oil leakage, etc.

1.2.2 ELECTRICAL HAZARDS

• All generators covered by this manual produce dangerous electrical voltages and can cause fatal electrical shock. Utility power delivers extremely

high and dangerous voltages to the transfer switch, as does the standby generator when it is in operation. Avoid contact with bare wires,

terminals, connections, etc., while the unit is running. Ensure all appropriate covers, guards and barriers are in place, secured and/or locked

before operating the generator. If work must be done around an operating unit, stand on an insulated, dry surface to reduce shock hazard.

• Do not handle any kind of electrical device while standing in water, while barefoot, or while hands or feet are wet. DANGEROUS ELECTRICAL

SHOCK MAY RESULT.

• The National Electrical Code (NEC) requires the frame and external electrically conductive parts of the generator to be connected to an approved

earth ground. Local electrical codes also may require proper grounding of the generator electrical system.

• After installing this home standby electrical system, the generator may crank and start at any time without warning. When this occurs, load circuits

are transferred to the STANDBY (generator) power source. To prevent possible injury if such a start and transfer occur, always set the generator

to the OFF mode, remove the 7.5 Amp fuse from the generator control panel, and disconnect the battery before working on equipment.

• In case of accident caused by electric shock, immediately shut down the source of electrical power. If this is not possible, attempt to free the

victim from the live conductor. AVOID DIRECT CONTACT WITH THE VICTIM. Use a nonconducting implement, such as a dry rope or board, to

free the victim from the live conductor. If the victim is unconscious, apply ﬁrst aid and get immediate medical help.

• Never wear jewelry when working on this equipment. Jewelry can conduct electricity resulting in electric shock, or may get caught in moving

components causing injury.

1.2.3 FIRE HAZARDS

• For ﬁre safety, the generator must be installed and maintained properly. Installation must always comply with applicable codes, standards, laws

and regulations. Adhere strictly to local, state and national electrical and building codes. Comply with regulations the Occupational Safety and

Health Administration (OSHA) has established. Also, ensure that the generator is installed in accordance with the manufacturer’s instructions

and recommendations. Following proper installation, do nothing that might alter a safe installation and render the unit in noncompliance with the

aforementioned codes, standards, laws and regulations.

• Keep a ﬁre extinguisher near the generator at all times. Extinguishers rated “ABC” by the National Fire Protection Association are appropriate for

use on the standby electric system. Keep the extinguisher properly charged and be familiar with its use. Consult the local ﬁre department with any

questions pertaining to ﬁre extinguishers.

1.2.4 EXPLOSION HAZARDS

• Do not smoke around the generator. Wipe up any fuel or oil spills immediately. Ensure that no combustible materials are left in the generator

compartment, or on or near the generator, as FIRE or EXPLOSION may result. Keep the area surrounding the generator clean and free from

debris.

• Gaseous ﬂuids such as natural gas and liquid propane (LP) gas are extremely EXPLOSIVE. Install the fuel supply system according to applicable

fuel-gas codes. Before placing the home standby electric system into service, fuel system lines must be properly purged and leak tested according

to applicable code. After installation, inspect the fuel system periodically for leaks. No leakage is permitted.

1.3 GENERAL RULES

• Follow all safety precautions in the Owner’s Manual, Installation Guidelines manual and other documents included with your equipment.

• Refer to NFPA 70E for safety equipment required when working with a live system.

• Never energize a new system without opening all disconnects and breakers.

• Always consult your local code for additional requirements for the area in which the unit is being installed.

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Improper installation can result in personal injury and damage to the generator. It may also result in the warranty being suspended

or voided. All the instructions listed below must be followed including location clearances and pipe sizes.

1.3.1 BEFORE YOU BEGIN

Contact the local inspector or City Hall to be aware of all federal, state and local codes that could impact the installation. Secure all required permits

before starting the job.

Carefully read and follow all of the procedures and safety precautions detailed in the installation guide. If any portion of the installation manual,

technical manual or other factory-supplied documents is not completely understood, contact a dealer for assistance.

Fully comply with all relevant NEC, NFPA and OSHA standards as well as all federal, state and local building and electric codes. As with any

generator, this unit must be installed in accordance with current NFPA 37 and NFPA 70 standards as well as any other federal, state, and local codes

for minimum distances from other structures.

Verify the capacity of the natural gas meter or the LP tank in regards to providing sufﬁcient fuel for both the generator and other household and

operating appliances.

1.3.2 NEC REQUIREMENTS

Local code enforcement may require that Arc Fault Circuit Interrupters (AFCIs) be incorporated into the transfer switch distribution panel. The

Transfer Switch provided with this generator has a distribution panel that will accept AFCIs (pre-wired transfer switches only).

Siemens Part No. Q115AF - 15A or Q120AF - 20A can be obtained from a local electrical wholesaler and will simply replace any of the single pole

circuit breakers supplied in the pre-wired transfer switch distribution panel.

1.3.3 STANDARDS INDEX

Applicable national, state or local laws, codes and regulations pertaining to the installation of engine-generator power systems must be strictly

complied with. Always use the current acceptable version or edition of the applicable code or standard which applies to your jurisdiction. In the

absence of pertinent local laws and standards, the following published booklets may be used as a guide (these apply to localities which recognize

NFPA and IBC):

1. National Fire Protection Association (NFPA) 70: The NATIONAL ELECTRIC CODE (NEC) *

2. NFPA 10: Standard for Portable Fire Extinguishers *

3. NFPA 30: Flammable And Combustible Liquids Code *

4. NFPA 37: Standard for Stationary Combustion Engines And Gas Turbines *

5. NFPA 54: National Fuel Gas Code *

6. NFPA 58: Standard for Storage And Handling Of Liqueﬁed Petroleum Gases *

7. NFPA 68: Standard On Explosion Protection By Deﬂagration Venting *

8. NFPA 70E: Standard For Electrical Safety In The Workplace *

9. NFPA 99: Health Care Facilities Code *

10. NFPA 101: Life Safety Code *

11. NFPA 110: Standard for Emergency and Standby Power Systems *

12. NFPA 211: Standard for Chimneys, Fireplaces, Vents, and Solid Fuel Burning Appliances *

13. NFPA 220: Standard on Types of Building Construction *

14. NFPA 5000: Building Code *

15. International Building Code **

16. Agricultural Wiring Handbook ***

17. ASAE EP-364.2 Installation and Maintenance of Farm Standby Electric Power ****

This list is not all-inclusive. Check with the Authority Having Local Jurisdiction (AHJ) for any local codes or standards which may be applicable to

your jurisdiction. The above listed standards are available from the following internet sources:

* www.nfpa.org

** www.iccsafe.org

*** www.rerc.org Rural Electricity Resource Council P.O. Box 309 Wilmington, OH 45177-0309

**** www.asabe.org American Society of Agricultural & Biological Engineers 2950 Niles Road, St. Joseph, MI 9085

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The installation of this product must comply strictly with applicable codes, standards and regulations. This product can be installed by

the homeowner. However, if you are uncomfortable with the skills or tools required, have a qualified electrician or contractor perform the

installation.

PERFORM THE INSTALLATION IN ONLY 6 STEPS!

STEP 1 - Unpacking / Inspection / Familiarization

STEP 2 - Site Selection and Preparation

STEP 3 - Generator Placement

STEP 4 - Gas Requirements Connections / Fuel Conversion

STEP 5 - Electrical Connections

STEP 6 - Control Panel Activation / Start-up / Testing



If this generator is used to power electrical load circuits normally powered by a utility power source, it is required by code to install

a transfer switch. The transfer switch must effectively isolate the electrical system from the utility distribution system when the

generator is operating (NEC 700, 701 & 702). Failure to isolate an electrical system by such means will result in damage to the gen-

erator and also may result in injury or death to utility power workers due to backfeed of electrical energy

Having reviewed SAFETY / GENERAL INFORMATION

proceed to Step 1:

SECTION 2 - UNPACKING / INSPECTION / FAMILIARIZATION

Section 2 Unpacking / Inspection / Familiarization

NOTE: After unpacking, carefully inspect the contents for damage. It is advised to unpack and inspect the unit immediately upon delivery to

detect any damage that may have occured in transit. Any claims for shipping damage need to be filed as soon as possible with the freight

carrier. This is especially important if the generator will not be installed for a period of time.

• This standby generator set is ready for installation with a factory supplied and pre-mounted base pad and has a weather protective enclosure that

is intended for outdoor installation only.

• This UL listed standby generator set may be packaged with an automatic transfer switch with built-in load center. The combination transfer switch

and load center is pre-wired with a two foot and 30 foot conduit. The pre-wired switch is rated for indoor use only. Circuit breakers for emergency

circuit connections are included (if equipped).

• This UL listed, 2-pole switch is rated at 50, 100 or 200 Amps, Service Rated at 250 volts maximum. The 200 Amp transfer switch is for indoor/

outdoor use (if equipped).

If any loss or damage is noted at time of delivery, have the person(s) making the delivery note all damage on the freight bill or afﬁx their signature

under the consignor’s memo of loss or damage.

If a loss or damage is noted after delivery, separate the damaged materials and contact the carrier for claim procedures.

“Concealed damage” is understood to mean damage to the contents of a package that is not evident at the time of delivery, but is discovered later.

2.1 REQUIRED TOOLS

• General SAE and Metric hand tools

– Wrenches

– Sockets

– Screwdrivers

• Standard electrician’s hand tools

– Drill and bits for mounting and routing conduits

• 4mm Allen wrench (for access to customer connections)

• 3/16 Allen wrench (test port on fuel regulator)

• Manometer (for fuel pressure checks)

• Meter capable of measuring AC/DC Voltage and Frequency

2.2 UNPACKING

1. With the box removed, you can see that this unit came with an automatic transfer switch. The transfer switch is an option and may not be

included.

2. Remove the wood frame and lift the transfer switch, if present, off the top of the generator.

Figure 2.1 — Crated Generator

3. Remove bolts and clamps. Exercise caution when removing the generator. Dragging it off the pallet WILL damage the base. The

generator must be lifted from the wooden pallet to remove.

LID

FRONT ACCESS

PANEL

REMOVE CRATING CLAMPS (4)

Figure 2.2 — Generator on Pallet

4. The lid will be locked. A set of keys is located behind the breaker door. Open the breaker door and cut the zip tie to remove the keys. Use the

keys to open the lid of the generator.

Figure 2.3 — Circuit Breaker Box and Keys (as shipped)

5. There are two locks securing the lid, one on each side. To properly open the lid, press down on the lid above the side lock and unlock the latch.

Repeat for the other side. If pressure is not applied from the top, the lid may appear stuck. NOTE: Always verify that the side locks are

unlocked before attempting to lift the lid.

6. Once the lid is open, remove the front access panel by lifting it up and out. Also remove the black panel over top of the customer connection

area.

7. Perform a visual inspection for any hidden freight damage.

Figure 2.4 — Inspecting for damage

8. Figure 2.5 illustrates the following:

– Customer connection area (underneath and behind the control panel)

– Fuel regulator

– Battery compartment

– Location of “Loose Shipped Parts”

CONNECTION AREA (UNDER CONTROL PANEL)

BATTERY COMPARTMENT

FUEL REGULATOR

LOOSE PARTS

Figure 2.5 — Customer Connection Area/Loose Parts Location

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