Hoshizaki RM-7-HC Bedienungsanleitung

Service Manual

hoshizakiamerica.com

Refrigerator R-290

Model

RM-7-HC

RM-10-HC

RM-26-HC

RM-45-SD-HC

RM-49-HC

RM-65-HC

Number: MAN-243-R

Issued: 12-17-2018

Revised: 05-16-2019

WARNING

Only qualied service technicians should install and service the appliance. To

obtain the name and phone number of your local Hoshizaki Certied Service

Representative, visit www.hoshizaki.com. No service should be undertaken until

the technician has thoroughly read this Service Manual. Failure to service and

maintain the appliance in accordance with this manual will adversely affect safety,

performance, component life, and warranty coverage. Proper installation is the

responsibility of the installer. Product failure or property damage due to improper

installation is not covered under warranty.

Hoshizaki provides this manual primarily to assist qualied service technicians in the

service of this appliance.

Should the reader have any questions or concerns which have not been satisfactorily

addressed, please call, send an e-mail message, or write to the Hoshizaki Technical

Support Department for assistance.

Phone: 1-800-233-1940; (770) 487-2331

Fax: 1-800-843-1056; (770) 487-3360

E-mail: [email protected]

618 Highway 74 South

Peachtree City, GA 30269

Attn: Hoshizaki Technical Support Department

Web Site: www.hoshizaki.com

NOTE: To expedite assistance, all correspondence/communication MUST include the

following information:

• Model Number

• Serial Number

• Complete and detailed explanation of the problem.

IMPORTANT

This manual should be read carefully before the appliance is serviced. Read

the warnings and guidelines contained in this booklet carefully as they provide

essential information for the continued safe use, service, and maintenance of the

appliance. Retain this booklet for any further reference that may be necessary.

Contents

Important Safety Information ................................................................................................. 4

I. General Information ............................................................................................................ 7

A. Construction.................................................................................................................. 7

B. Refrigeration Circuit....................................................................................................... 8

II. Sequence of Operation and Service Diagnosis................................................................. 9

A. Sequence Flow Chart ................................................................................................... 9

B. Service Diagnosis ....................................................................................................... 10

1. Troubleshooting ...................................................................................................... 12

C. Control Module Check................................................................................................. 15

D. Thermistor Check........................................................................................................ 16

E. Temperature Setting Dial............................................................................................. 17

III. Refrigeration Circuit and Component Service Information ............................................. 18

A. Service for Refrigerant Lines....................................................................................... 20

1. Refrigerant Recovery ............................................................................................. 21

2. Brazing .................................................................................................................. 21

3. Evacuation ............................................................................................................ 22

4. Recharge ............................................................................................................... 22

B. Maintenance................................................................................................................ 23

1.Condenser .............................................................................................................. 23

2.Power Supply Connection ...................................................................................... 23

IV. Preparing the Appliance for Periods of Non-Use ............................................................ 24

V. Disposal........................................................................................................................... 25

VI. Technical Information...................................................................................................... 26

A. Electrical and Refrigerant Data ................................................................................... 26

B. Wiring Diagram............................................................................................................ 27

Important Safety Information

Throughout this manual, notices appear to bring your attention to situations which could

result in death, serious injury, damage to the appliance, or damage to property.

DANGER Indicates a hazardous situation that, if not avoided, will result in

death or serious injury.

WARNING Indicates a hazardous situation that, if not avoided, could result

in death or serious injury.

NOTICE Indicates a situation that, if not avoided, could result in damage

to the appliance or property.

IMPORTANT Indicates important information about the use and care of the

appliance.

DANGER

Risk of Fire or Explosion

Flammable Refrigerant Used

• Follow handling instructions carefully

in compliance with U.S. government

regulations.

• Do not use mechanical devices to defrost.

• Do not puncture refrigerant tubing. Risk

of re or explosion due to puncture

of refrigerant tubing; follow handling

instructions carefully.

• Component parts shall be replaced with

like components.

• Servicing shall be done by factory

authorized service personnel to minimize

the risk of possible ignition due to incorrect

parts or improper service.

• Consult instruction manual/ service

manual before attempting to install or

service this product. All safety precautions

must be followed.

• Dispose of properly in accordance with

federal or local regulations.

• Do not place any potential ignition sources

in or near the appliance.

Risque De Feu Ou D'Explosion

Le Frigorigène Est Inammable

• Suivre attentivement les instructions

de manipulation conformément à la

réglementation gouvernementale.

• Ne pas utiliser d'appareils mécaniques

pour dégivrer le réfrigérateur.

• Ne pas perforer la tubulure contenant le

frigorigène. Risque de feu ou d'explosion

si la tubulure contenant le frigorigène

est perforée; suivre les instructions de

manutention avec soin.

• Les pièces des composants doivent être

remplacées par des pièces et accessoires

équivalents.

• L’entretien doit être effectué par le

personnel de service autorisé par le

fabricant an de minimiser les risques

d’inammation attribuables à l’installation

d’une pièce inadéquate ou à la mauvaise

exécution du service.

• Consulter le manuel du propriétaire/

guide de réparation avant de tenter une

réparation. Toutes les mesures de sécurité

doivent être respectées.

• Éliminer conformément aux règlements

fédéraux ou locaux.

• Ne placez aucune source d’inammation

potentielle dans ou près de l’appareil.

WARNING

This appliance should be destined only to the use for which it has been

expressly conceived. Any other use should be considered improper and

therefore dangerous. The manufacturer cannot be held responsible for injury

or damage resulting from improper, incorrect, and unreasonable use. Failure to

install, operate, and maintain the appliance in accordance with this manual will

adversely affect safety, performance, component life, and warranty coverage.

To reduce the risk of death, electric shock, serious injury, or re, follow

basic precautions including the following:

• Only qualied service technicians should install and service this appliance.

• Wear appropriate personal protective equipment (PPE) when servicing the

appliance.

• The appliance must be installed in accordance with applicable national,

state, and local codes and regulations.

• Appliance is heavy. Use care when lifting or positioning. Work in pairs when

needed to prevent injury or damage.

• The appliance requires an independent power supply of proper capacity.See

the nameplate for electrical specications. Failure to use an independent

power supply of proper capacity can result in a tripped breaker, blown fuse,

or damage to existing wiring. This could lead to heat generation or re.

• To reduce the risk of electric shock, do not touch the plug with damp hands.

• Unplug the appliance from the electrical outlet.

• THE APPLIANCE MUST BE GROUNDED:The appliance is equipped with a

NEMA 5-15 three-prong grounding plug to reduce the risk of potential shock

hazards. It must be plugged into a properly grounded, independent 3-prong

wall outlet. If the outlet is a 2-prong outlet, it is your personal responsibility to

have a qualied electrician replace it with a properly grounded, independent

3-prong wall outlet. Do not remove the ground prong from the plug and do

not use an adapter plug. Failure to follow these instructions may result in

death, electric shock, or re.

• The GREEN ground wire in the factory-installed power cord is connected to

the appliance. If it becomes necessary to remove or replace the power cord,

be sure to connect the power cord’s ground wire.

• Do not use an extension cord.

• Do not use an appliance with a damaged power cord.The power cord should

not be altered, jerked, bundled, weighed down, pinched, or tangled. Such

actions could result in electric shock or re.To unplug the appliance, be sure

to pull the plug, not the cord, and do not jerk the cord.

• Do not splash, pour, or spray water directly onto or into the appliance. This

might cause short circuit, electric shock, corrosion, or failure.

• Do not make any alterations to the appliance. Alterations could result in

electric shock, injury, re, or damage to the appliance.

WARNING, continued

• The appliance is not intended for use by persons (including children) with

reduced physical, sensory, or mental capabilities, or lack of experience

and knowledge, unless they have been given supervision or instruction

concerning use of the appliance by a person responsible for their safety.

• Children should be properly supervised around the appliance.

• Do not climb, stand, or hang on the appliance or door or allow children

or animals to do so. Do not climb into the appliance or allow children or

animals to do so. Death or serious injury could occur or the appliance could

be damaged.

• Be careful not to pinch ngers when opening and closing the door.Be careful

when opening and closing the door when children are in the area.

• Open and close the doors with care. Doors opened too quickly or forcefully

may cause injury or damage to the appliance or surrounding equipment.

• Do not use combustible spray or place volatile or ammable substances

near the appliance. They might catch re.

• Keep the area around the appliance clean. Dirt, dust, or insects in the

appliance could cause harm to individuals or damage to the appliance.

• Do not place anything on top of the appliance. Foreign objects or moisture

could enter the appliance and result in electric shock or re.

• Do not block air inlets or outlets, otherwise cooling performance may be

reduced.

• Do not tightly pack the cabinet. Allow some space between items to ensure

good air ow. Also allow space between items and interior surfaces.

• Do not store items near the air outlet. They might freeze up and crack or

break causing a risk of injury or contamination of other food.

NOTICE

• Protect the oor when moving the appliance to prevent damage to the oor.

• Keep ventilation openings, in the appliance enclosure or in the built-in

structure, clear of obstruction. Do not place anything on top of the appliance.

Blockage of airow could negatively affect performance and damage the

appliance.

• To prevent deformation or cracks, do not spray insecticide onto the plastic

parts or let them come into contact with oil.

• To avoid damage to the gasket, use only the door handle when opening and

closing.

I. General Information

A. Construction

Forced-air evaporator for quick

temperature pull down

Interior lighting LED lamp

strip

NSF compliant interior

cabinet

Strong body with 1 3/4”

thick walls, injected with

polyurethane foam

using cyclopentane as

the blowing agent earth friendly

Heavy duty R-290

condensing unit with

easy access for

maintenance

Condenser

Heavy duty hinges

Reinforced, 16 gauge,

galvanized steel base

Illuminated sign

Exterior cabinet made of

galvanized, pre-painted steel,

with baked polyester paint

Reinforced heavy

duty shelves

Double-pane Low-E glass door

for high ambient condition

Durable PVC frame

EVAPORATOR CONDENSER

DRIER

CAPILLARY

COMPRESSOR

DISCHARGE

EVAPORATOR

FAN MOTOR

CONDENSER

FAN MOTOR

SUCTION

LEGEND

GAS

FLOW

B. Refrigeration Circuit

Sequence Flow Chart

1. Startup/Cool Down

3. Cool Down Restart

Cycle Steps

Slight

Delay at

Startup

Power On

CTh in control

3-min. Comp on

timer starts

EvapFM energized Comp energized

ConFM energized

EvapFM energized

Comp de-energized

ConFM de-energized

EvapFM energized

Comp de-energized

ConFM de-energized

Comp energized

ConFM energized

EvapFM energized

2. Cool DownAchieved

3-min. Comp off

timer starts

Factory default

34°F (1.1°C)

CTh warms

to 8°F (4°C)

above

setpoint

5. Defrost Termination

Defrost

termination

only by

maximum

time

programmed

Legend:

Comp-compressor

ConFM-condenser fan motor

CTh-cabinet thermistor

EvapFM-evaporator fan motor

Note:

a) EvapFM de-energizes when door is opened on.

b) 3-min. minimum Comp on timer starts when Comp energizes.

c) 3-min. minimum Comp off timer starts when Comp de-energizes.

d) 25-min. maximum defrost time.

e) Temperature displayed is frozen during defrost.

4. Defrost

Defrost initiation occurs

every 4-hrs. of cumulative

compressor run time for

25-min

II. Sequence of Operation and Service Diagnosis

A. Sequence Flow Chart

B. Service Diagnosis

DANGER

Risk of Fire or Explosion

Flammable Refrigerant Used

• Follow handling instructions carefully

in compliance with U.S. government

regulations.

• Do not use mechanical devices to defrost.

• Do not puncture refrigerant tubing. Risk

of re or explosion due to puncture

of refrigerant tubing; follow handling

instructions carefully.

• Component parts shall be replaced with

like components.

• Servicing shall be done by factory

authorized service personnel to minimize

the risk of possible ignition due to

incorrect parts or improper service.

• Consult instruction manual/service manual

before attempting to install or service this

product. All safety precautions must be

followed.

• Dispose of properly in accordance with

federal or local regulations.

• Do not place any potential ignition sources

in or near the appliance.

Risque De Feu Ou D'Explosion

Le Frigorigène Est Inammable

• Suivre attentivement les instructions

de manipulation conformément à la

réglementation gouvernementale.

• Ne pas utiliser d'appareils mécaniques

pour dégivrer le réfrigérateur.

• Ne pas perforer la tubulure contenant le

frigorigène. Risque de feu ou d'explosion

si la tubulure contenant le frigorigène

est perforée; suivre les instructions de

manutention avec soin.

• Les pièces des composants doivent être

remplacées par des pièces et accessoires

équivalents.

• L’entretien doit être effectué par le

personnel de service autorisé par le

fabricant an de minimiser les risques

d’inammation attribuables à l’installation

d’une pièce inadéquate ou à la mauvaise

exécution du service.

• Consulter le manuel du propriétaire/

guide de réparation avant de tenter une

réparation. Toutes les mesures de sécurité

doivent être respectées.

• Éliminer conformément aux règlements

fédéraux ou locaux.

• Ne placez aucune source d’inammation

potentielle dans ou près de l’appareil.

WARNING

• This appliance should be diagnosed and repaired only by qualied service

personnel to reduce the risk of death, electric shock, serious injury, or re.

• Risk of electric shock. Use extreme caution and exercise safe electrical practices.

• Moving parts (e.g. fan blade) can crush and cut. Keep hands clear.

• Make sure all food zones are clean after the appliance is serviced.

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