Huawei SmartLi Series Bedienungsanleitung

Issue: 06

Part Number: 31500BED

Date: 2020-03-13

SmartLi Quick Guide

1Overview

Model Capacity Weight Dimensions (H x W x D) Configuration type

SmartLi-512V-80AH-F 80 Ah < 750

kg 2000 mm x 600 mm x 850

mm With an LCD

SmartLi-512V-80AH-S Without an LCD

Battery circuit breaker

Monitoring module

Battery control unit

End pressure gauge

Battery module

Fuse

MDU

Auxiliary

wrench

Fuse

Fire-trace

tube

Fire

cylinder

Front View Rear

View

1. Before installation, read the user manual carefully to get familiar with product information and

safety precautions.

2. Use insulated tools during installation and operation.

3. Only Huawei engineers or engineers certified by Huawei are allowed to install, commission, and

maintain the battery cabinet. Otherwise, personal injury or equipment damage may occur, and

the resulting battery cabinet faults are beyond the warranty scope of Huawei.

4. This document describes how to install a single battery cabinet. For details about how to install

parallel systems, contact Huawei technical support.

Valve positioning kit

Valve

Pressure gauge

1. Remove the rear panel of the cabinet.

2. Remove the fire cylinder.

a) Remove the fire cylinder fastener.

b) Take out the fire cylinder.

3. Check the fire cylinder and all components for any damage, abrasion, or corrosion.

If there is any visible abrasion or corrosion, replace the damaged components and

all corroded components.

4. Send the fire cylinder to the gas station to fill extinguishant. Heptafluoropropane or

perfluorohexone is recommended. The required amount is 3 kg.

2Installing a Fire Cylinder

•Keep the fire cylinder upright.

•Ensure that the front of the

pressure gauge faces the

right side of the cabinet (as

shown in the figure) and that

the cylinder does not

interfere with the battery

trays and the rear cover of

the cabinet.

5. Check the status of the fire cylinder after filling extinguishing agent. If the fire cylinder is not

installed in the cabinet immediately after extinguishing agent is filled, check the status of the fire

cylinder again before installation.

•Check that the ball valve is closed (vertical to the cylinder).

•Check that the reading of the pressure gauge on the fire cylinder is greater than 1.6 MPa at

20℃and the pointer is in the green zone.

6. Install the fire cylinder.

•In the process of assembling and filling, please pay

attention that the valve, container and other parts

should keep clean and not polluted.

•This filling instruction only refers to the process of

valve installation and extinguishing agent filling, and

the rest should be performed according to the filling

process of each filling station (including bottle washing,

pressure testing, etc.).

a) Install the hose to the fire cylinder and tighten the connection nut.

b) Remove the valve positioning kit and open the valve.

c) Fill extinguishant into the fire cylinder through the hose.

d) After the extinguishant is filled, close the valve.

e) Slowly fill the drive gas (nitrogen) through the hose and open the valve again.

f) Shake the cylinder evenly and keep the pressure in the cylinder in the range of

1.7–1.8 MPa at 20℃.

g) After the pressure is stable, close the valve.

h) Reinstall the valve positioning kit.

7. Install the fire-trace tube on the fire cylinder.

Do not bend or twist the fire-trace tube or bind the tube using cable ties. Otherwise, the fire cylinder

may fail.

a. Clamp the end of the fire-trace tube to the threaded nozzle using a pipe holder.

b. Tighten the connection nut to 7 N·m using an adjustable torque wrench.

Hold the pipe holder close

to the end to avoid bending

the tube during pipe

insertion.

8. Remove the valve positioning kit, open the valve, reinstall the positioning kit, and secure it.

10.Check the end pressure gauge on the front of the cabinet. The pointer should be in the green

zone and the pressure reading should be greater than 1.6 Mpa at 20℃. Record the reading of

the pressure gauge. 8 hours later, observe the pressure gauge again. The pressure reading

should remain unchanged.

9. Install a dry contact cable.

a. Connect one end of a cable to the dry contact cable of the fire cylinder.

b. Secure the cable, as shown in the following figure.

c. Connect the other end of the dry contact cable to the DI_1 port on the dry contact expansion

card of the UPS. (If cabinets are combined, connect cables to ports DI_1 to DI_5.)

In a parallel system,

connect fire control dry

contact cables of battery

cabinets 1 to 5

respectively to ports DI_1

to DI_5 on the dry

contact expansion card

of the UPS. Each dry

contact expansion card

can connect to a

maximum of five battery

cabinets.

(1) Dry contact expansion card of

the UPS

(2) SmartLi

3Installing a Cabinet

1. Determine the position for installing the cabinet.

Mark mounting holes based on the drawings

(unit: mm).

5. Open the front door, and remove the four

rubber plugs from the bottom of the

cabinet.

1. Lower the four leveling feet at the bottom of

the cabinet by using a wrench until all the four

castors at the bottom hang in the air and the

leveling feet bear the whole cabinet weight.

2. Check whether the bottom of the cabinet is

horizontal by using a level instrument. If the

cabinet is not leveled, adjust the leveling feet.

2. Use a hammer drill to drill four holes for

installing expansion bolts and then install

four expansion bolts in the holes. Remove

the bolt, spring washer, and flat washer.

3. Slide the cabinet on its castors to the

installation position.

4. (Optional) If the castors of the SmartLi

need to be lifted from the ground, perform

Step 1 to Step 2 in Non-Secured

Installation.

6. Insert four M12x115 expansion bolts into

the expansion bolt holes in the floor, and

tighten the expansion bolts.

Secured Installation

3.1

Non-Secured Installation

3.2

4Cable Connection Reference

•Prepare cables away from the cabinets to prevent scraps from falling inside. Cable scraps may

ignite and cause personal injury or device damage.

•After cables have been installed, clean the cabinets in a timely manner. Keep the cabinets and

surrounding environment clean and tidy.

•You need to prepare terminals onsite. The stripped length of the copper wire should be the

same as that of the part of the terminal that covers the conductor.

The cabling route is for reference only. Connect cables based on site requirements.

1. Remove the cover from the power distribution

unit. 2. Remove the cover from the top of the cabinet

based on the cable route and cable

dimensions.

Cable Connection Reference

4.1

Installing a Ground Cable

4.2

1. Pull out the battery control unit for about 10 cm

3. Connect the ground cable.

1. Install the battery modules from bottom to top and from left to right to prevent falling over due to

imbalance.

2. Two persons are required to install the battery modules.

3. Place the front cover properly to prevent the light pipe from falling off.

InstallingBattery Modules and Cables

4.3

The 70 mm2ground cable is recom

mended.

2. Install battery modules.

3. Remove front cover from the battery module,

and install battery baffle plate. 4. Install battery communications cables.

1. Communications cables between

the battery modules and the battery

control unit are preinstalled inside

the cabinet.

2. Connect cables between the

battery modules and then connect

the cables to the battery control

unit.

5. Open the battery terminal protective cover, install battery copper bars and cables.

1. During installation, wear insulation

gloves and use insulated tools.

2. Battery cables are preinstalled inside

the cabinet.

3. Install copper bars between the

battery modules, and then install

cables between the battery modules

and the battery control unit.

4. Connect the round hole of the copper

bar to the upper battery module, and

then connect the waist hole of the

copper bar to the lower battery

module.

5. After the copper bar on each terminal

is secured, reinstall the protective

cover on the terminal.

6. Reinstall the front cover for the battery module.

When reinstalling the front cover, place the cables at the notches

and ensure that the front cover does not press the cables.

7. Reinstall the battery control unit.

1. Install power cables. 2. Install a communications cable to the UPS.

InstallingOutput Cables

4.4

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