Hunter GSP9200 Series Bedienungsanleitung

OPERATION INSTRUCTIONS Form 5393-T, 11-08

Supersedes Form 5393T, 09-08

GSP9200 Series

Computerized LCD

Balancer

With SmartWeight®Balancing Technology

Software Version 2.6

OWNER INFORMATION

Model Number____________________________________________________________________

Software Version Number __________________________________________________________

Serial Number ____________________________________________________________________

Date Installed ____________________________________________________________________

Service and Parts Representative_____________________________________________________

Phone Number ___________________________________________________________________

Sales Representative ______________________________________________________________

Phone Number ___________________________________________________________________

Concept and Procedure Training Checklist

Trained Declined

Safety Precautions 

Quick-Thread®

AutoClamp®(optional)

Autostart

Servo-Stop

Maintenance & Calibration 

Cleaning, Lubrication, and Maintenance of Adaptors, Hub, and Shaft

Calibrating the Balance

Calibrating the Dataset Arms

Mounting the Wheel/Tire Assembly 

Verifying Mounting Repeatability with Centering Check Feature

Cone Mounting

Pressure Ring and Spacers

Flange Plate and Cone Mounting

Wheel Balancing 

SmartWeight®

Standard

Mixed Weights

Adhesive Weights

Split-Spoke

RimScan

Do’s and Don’ts of Wheel Balancing 

Individuals and Date Trained

__________________________________ __________________________________

CONTENTS

1. GETTING STARTED ........................................................................................ 1

1.1 Introduction ................................................................................................................. 1

References............................................................................................................. 1

1.2 For Your Safety ........................................................................................................... 1

Hazard Definitions.................................................................................................. 1

IMPORTANT SAFETY INSTRUCTIONS............................................................... 2

Electrical................................................................................................................. 3

Decal Information and Placement.......................................................................... 3

Right Side View ............................................................................................... 3

Left Side View.................................................................................................. 4

Back View........................................................................................................ 4

Specific Precautions/BDC Laser Indicator............................................................. 5

Specific Precautions/HammerHead™ TDC Laser Indicator (Optional)................. 5

Specific Precautions/Power Source....................................................................... 5

Turning Power ON/OFF ......................................................................................... 6

Equipment Installation and Service ....................................................................... 6

Equipment Specifications....................................................................................... 7

Safety Summary .................................................................................................... 7

Explanation of Symbols................................................................................... 7

1.3 GSP9200 Components ............................................................................................... 8

Standard Accessories for Quick-Thread®.............................................................. 9

Standard Accessories for Optional Auto-Clamp™ ................................................ 9

1.4 Operating the Console ............................................................................................. 10

Using Softkeys ..................................................................................................... 10

Using Control knob .............................................................................................. 10

Primary Balancing Display ................................................................................... 11

Resetting the Program ......................................................................................... 11

2. BALANCING OVERVIEW ................................................................................ 1

2.1 Balance Forces ........................................................................................................... 1

Balancing Theory - Static Imbalance ..................................................................... 1

Balancing Theory - Couple Imbalance................................................................... 2

2.2 SmartWeight®Balancing Technology....................................................................... 3

Static and Dynamic Imbalance Sensitivity ............................................................. 3

2.3 SmartWeight®Dynamic Weight Planes .................................................................... 4

2.4 Using SmartWeight®................................................................................................... 4

Switching from SmartWeight®to Traditional Dynamic Balancing Modes ....... 5

2.5 WeightSaver®Wheel Balancing Feature .................................................................. 5

Weight Savings ...................................................................................................... 6

2.6 On-Vehicle Wheel Installation Methods.................................................................... 6

Hub Centric ............................................................................................................ 6

Lug Centric............................................................................................................. 7

3. BALANCING PROCEDURES .......................................................................... 9

3.1 Mounting the Wheel on the Balancer Spindle.......................................................... 9

Installing the Wheel Manually ................................................................................ 9

Installing the Wheel Using Quick-Thread®Wheel Clamping ............................... 10

Installing the Wheel Using Auto-Clamp™ Wheel Clamping (Optional) ............... 10

Mounting Error Detection Features...................................................................... 11

Front/Back Cone Mounting .................................................................................. 11

Using Plastic Wheel Mounting Washer................................................................ 12

Cone/Flange Plate Mounting ............................................................................... 14

Using the Pressure Ring and Spacers................................................................. 15

Pressure Ring................................................................................................ 15

Spacers ......................................................................................................... 15

GSP9200 Series Wheel Balancer Operation Instructions CONTENTS

3.2 Balance Primary Screen........................................................................................... 16

3.3 Wheel Assembly Selection for Saving Spin Data.................................................. 17

Saving Spin Data ................................................................................................. 17

Storing Measurements......................................................................................... 17

Print Summary ..................................................................................................... 18

3.4 Balance Modes.......................................................................................................... 18

SmartWeight®Balancing Technology .................................................................. 19

Dynamic Balancing – Traditional Balancing Mode .............................................. 19

Static Balancing – Traditional Balancing Mode ................................................... 20

Static Balance Mode Reminder (Except Patch Balance).............................. 20

3.5 Balancing Procedures for Specific Weight Types and Placement ...................... 21

AUTO MODE Balancing Using All Weight Types and Locations ........................ 21

STANDARD Balancing Procedure Using Clip-On Weights ................................. 22

MIXED WEIGHTS Balancing Procedure Using a Combination of Clip-On &

Adhesive Weights ................................................................................................ 24

ADHESIVE WEIGHTS Balancing Procedure Using Adhesive Weights .............. 26

PATCH BALANCE®Procedure............................................................................ 28

3.6 Automatic Dataset®Arms Operation ...................................................................... 30

Automatic Weight Position Measurement............................................................ 30

Manual Weight Position Measurement ................................................................ 31

Measuring Dimensions for Standard Clip-on Weight Balancing.......................... 31

Measuring Dimensions for Mixed Weights (Clip-on/Adhesive) Balance.............. 32

Measuring Dimensions for Adhesive Weights Balancing .................................... 32

Servo-Aided Adhesive Weight Placement..................................................... 33

Manual Adhesive Weight Placement............................................................. 34

CenteringCheck® Wheel Centering Feature Using Imbalance Forces and

Location................................................................................................................ 35

4. BALANCING FEATURES AND OPTIONS.................................................... 39

4.1 Blinding and Rounding ............................................................................................ 39

4.2 Quick-Thread®Wheel Clamping .............................................................................. 39

4.3 Auto-Clamp™ Wheel Clamping (Optional)............................................................. 40

4.4 Motor Drive/Servo-Stop............................................................................................ 40

4.5 Spindle-Lok®Feature................................................................................................ 41

4.6 Hood Autostart Feature............................................................................................ 41

4.7 Loose Hub Detect Feature ....................................................................................... 41

4.8 Split Weight®Feature................................................................................................ 41

Split Weight®Operation ....................................................................................... 42

Correcting Large Imbalances............................................................................... 42

4.9 Split Spoke®Feature................................................................................................. 43

Hiding Adhesive Weight behind Spoke................................................................ 43

Re-entering Similar Wheel after Split Spoke®is Enabled.................................... 44

Placing Hidden Weight Inside of Hollow Spokes ................................................. 45

4.10 RimScan™ Wheel Profile Scanner........................................................................ 46

Setting Dimensions with RimScan ....................................................................... 47

Real-Time Predictions with RimScan and SmartWeight®.................................... 50

4.11 BDC Laser Adhesive Weight Locator ................................................................... 51

4.12 Optional HammerHead™TDC Laser Adhesive Weight Locator ......................... 51

Specific Precautions / HammerHead™ TDC Laser System................................ 53

4.12 Print Summary ........................................................................................................ 54

5. EQUIPMENT INFORMATION ........................................................................ 55

5.1 Software Identification ............................................................................................. 55

5.2 Program Cartridge Removal and Installation......................................................... 55

5.3 Balancer Set Up......................................................................................................... 56

Display Language ................................................................................................ 56

Printer................................................................................................................... 56

Printout Language................................................................................................ 56

Printout Paper Size Selection .............................................................................. 56

Hood Autostart Feature........................................................................................ 56

Servo-Stop ........................................................................................................... 56

CONTENTS GSP9200 Series Wheel Balancer Operation Instructions

Weight Units......................................................................................................... 56

5.4 Service Mode Setup and Features .......................................................................... 56

Set Date and Time ............................................................................................... 57

Setting Up the Balance Limits.............................................................................. 57

Main Selections.................................................................................................... 57

Setting Up the Weight Units .......................................................................... 57

Setting Up the Ounce Round Amount........................................................... 57

Setting Up the Gram Round Amount............................................................. 57

Setting the Limits Displayed .......................................................................... 57

Non-SmartWeight Options ................................................................................... 58

Setting Up the Ounce Blind Amount.............................................................. 58

Setting Up the Gram Blind Amount ............................................................... 58

SmartWeight®Options - Setting Up the Force Limits .......................................... 58

WeightSaver®Residual Goal ........................................................................ 58

Prompt for Wheel Assembly ID............................................................................ 58

Spindle Type ........................................................................................................ 59

HammerHead™ ................................................................................................... 59

6. CALIBRATION AND MAINTENANCE ........................................................... 61

6.1 Calibration Procedures ............................................................................................ 61

Balancer (3 Spin Procedure)................................................................................ 62

Inner Dataset®Arm (Calibration Tool, 221-672-1, Required) .............................. 63

Outer Dataset®Arm (Calibration Tool, 221-672-1, Required) ............................. 65

Quick Calibration Check Procedure..................................................................... 67

6.2 Diagnostic Procedures............................................................................................. 67

Force Sensors...................................................................................................... 68

Keys and Switches............................................................................................... 68

Data Acquisition Circuits ...................................................................................... 68

Motor Drive........................................................................................................... 68

6.3 Printing....................................................................................................................... 68

6.4 Cleaning the Console ............................................................................................... 68

6.5 Maintenance .............................................................................................................. 69

Spindle Hub Face and Shaft ................................................................................ 69

BDC Laser Adhesive Weight Locator Maintenance or Service ........................... 69

Optional HammerHead™ TDC Laser Clip-On Weight Locator Maintenance or

Service ................................................................................................................. 69

6.6 Mounting Cone Maintenance................................................................................... 70

7. GLOSSARY.................................................................................................... 71

GSP9200 Series Wheel Balancer Operation Instructions CONTENTS

iii

CONTENTS GSP9200 Series Wheel Balancer Operation Instructions

1. Getting Started

1.1 Introduction

This manual provides operation instructions and information required to operate the

GSP9200 Series Balancer. Read and become familiar with the contents of this

manual prior to operating the GSP9200.

The owner of the GSP9200 is solely responsible for arranging technical training. The

GSP9200 is to be operated only by a qualified trained technician. Maintaining records

of personnel trained is solely the responsibility of the owner and management.

This manual assumes the technician has already been trained in basic balancing

procedures.

References

This manual assumes that you are already familiar with the basics of tire balancing.

The first section provides the basic information needed to operate the GSP9200. The

following sections contain detailed information about equipment operation and

procedures. “Italics” are used to refer to specific parts of this manual that provide

additional information or explanation. For example, Refer to “GSP9200 Components,”

page 8. These references should be read for additional information to the instructions

being presented.

1.2 For Your Safety

Hazard Definitions

Watch for these symbols:

CAUTION: Hazards or unsafe practices, which could result in minor

personal injury or product or property damage.

WARNING: Hazards or unsafe practices, which could result in

severe personal injury or death.

DANGER: Immediate hazards, which will result in severe personal

injury or death.

These symbols identify situations that could be detrimental to your safety and/or

cause equipment damage.

GSP9200 Series Wheel Balancer Operation Instructions 1. Getting Started

IMPORTANT SAFETY INSTRUCTIONS

Read all instructions before operating the GSP9200.Read and follow the instructions and

warnings provided in the service, operation and specification documents of the products with

which this GSP9200 is used (i.e., automobile manufacturers, tire manufacturers etc.).

Do not operate equipment with a damaged cord or equipment that has been dropped or damaged

until a Hunter Service Representative has examined it.

Always unplug equipment from electrical outlet when not in use. Never use the cord to pull the

plug from the outlet. Grasp plug and pull to disconnect.

If an extension cord is necessary, a cord with a current rating equal to or more than that of the

equipment should be used. Cords rated for less current than the equipment may overheat. Care

should be taken to arrange the cord so that it will not be tripped over or pulled.

Verify that the electrical supply circuit and the receptacle are properly grounded.

To reduce the risk of electrical shock, do not use on wet surfaces or expose to rain.

Verify the appropriate electrical supply circuit is the same voltage and amperage ratings as

marked on the balancer before operating.

WARNING: DO NOT ALTER THE ELECTRICAL PLUG. Plugging the electrical plug

into an unsuitable supply circuit will damage the equipment and may

result in personal injury.

To reduce the risk of fire, do not operate equipment near open containers of flammable liquids

(gasoline).

Read and follow all caution and warning labels affixed to your equipment and tools. Misuse of this

equipment can cause personal injury and shorten the life of the balancer.

Keep all instructions permanently with the unit.

Keep all decals, labels, and notices clean and visible.

To prevent accidents and/or damage to the balancer, use only Hunter GSP9200 Series Vibration

Control System recommended accessories.

Use equipment only as described in this manual.

Never stand on the balancer.

Wear non-slip safety footwear when operating the balancer.

Keep hair, loose clothing, neckties, jewelry, fingers, and all parts of body away from all moving

parts.

Do not place any tools, weights, or other objects on the safety hood while operating the balancer.

ALWAYS WEAR OSHA APPROVED SAFETY GLASSES. Eyeglasses that have only impact

resistant lenses are NOT safety glasses.

Keep the safety hood and its safety interlock system in good working order.

Verify that the wheel is mounted properly and that the wing nut is firmly tightened before spinning

the wheel (or AutoClamp is engaged and secure).

The safety hood must be closed before pressing the green “START” key, located on the right

front corner of the console, to spin the wheel.

Hood Autostart will cause the balancer shaft to spin automatically upon hood closure. For the

next Autostart, the safety hood has to be lifted to the full up position and then closed.

Raise safety hood only after wheel has come to a complete stop. If safety hood is raised before

the spin is completed, the weight values will not be displayed.

Do not let cord hang over any edge or contact fan blades or hot manifolds.

The red “STOP” key, located on the right front corner of the LCD assembly, can be used for

emergency stops.

DANGER: Never reach under the hood while the balancer is performing a runout

measurement or balance spin.

SAVE THESE INSTRUCTIONS

1. Getting Started GSP9200 Series Wheel Balancer Operation Instructions

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