Hussmann Multi-deck Merchandiser Bedienungsanleitung

Installation &

Operation Manual

Shipped With Case Data Sheets

P/N 0515388_L

Excel Series

September 2019

IMPORTANT

Keep in store for

future reference!

Multi-deck Merchandisers

with EcoVision Doors

Meat, Delicatessen, Dairy and Produce

Merchandisers

Spanish 0532246

French 0532247

MANUAL- I/O ECOVISION II MULTI-DECK

BEFORE YOU BEGIN

Read these instructions completely and carefully.

PERSONAL PROTECTION EQUIPMENT (PPE)

Personal Protection Equipment (PPE) is required whenever servicing this equipment. Always

wear safety glasses, gloves, protective boots or shoes, long pants, and a long-sleeve shirt when

handling glass.

Caution: Tipping Hazard

Case tipping may occur if cases are not

properly leveled and secured.

EXCEL INSTALLATION TOOL LIST .. v

DOOR PARTS IDENTIFICATION ..... vi

INSTALLATION

NSF Listing ........................ 1-1

Federal/State Regulation .............. 1-1

Shipping Damage ................... 1-1

Unloading ......................... 1-2

Serial Plate Location ................. 1-2

Exterior Loading .................... 1-2

Merchandisers Shipped with End

Installed ........................... 1-2

Shipping Braces ..................... 1-2

Shipping Rider ...................... 1-2

Bracket Removal for Narrow Door

Cases ............................. 1-3

Merchandiser Leveling ............... 1-3

Adjusting EcoVision Doors ........... 1-5

Adjusting Door Tension .............. 1-7

Joining Instructions .................. 1-8

Preparation .......................... 1-8

Apply Gaskets .........................1-8

Align End Frames .................... 1-10

Fasten End Frames ................... 1-12

Fasten Canopies ..................... 1-12

Tighten End Frames .................. 1-13

Seal Merchandisers ................... 1-13

Install Splashguard Brackets ......... 1-14

Offsetting Bumper .................. 1-14

Installing Partitions ................. 1-16

Installing End Assemblies ............ 1-16

REFRIGERATION / ELECTRICAL

Refrigerant ......................... 2-1

Refrigerant Piping ................... 2-1

Connection Location .................. 2-1

Multiplexing ......................... 2-2

Line Sizing ........................... 2-2

Oil Traps ............................ 2-2

Pressure Drop ........................ 2-2

Insulation .......................... 2-3

Suction Line ........................ 2-3

Liquid Line ......................... 2-3

Refrigeration Thermostat ............. 2-4

Defrost Termination Thermostat ....... 2-4

Defrost Sequences ................... 2-4

Merchandiser Electrical Data .......... 2-5

Electrical Connections ................ 2-5

Field Wiring ........................ 2-5

Identification of Wiring ............... 2-5

DRIP PIPING AND SPLASHGUARDS

Waste Outlet and Water Seal........... 3-1

Installing Drip Piping................. 3-2

Optional Drip Piping Arrangements ...... 3-3

Installing Splashguards ............... 3-4

IMPORTANT

KEEP IN STORE FOR FUTURE REFERENCE

Quality that sets industry standards!

12999 St. Charles Rock Road • Bridgeton, MO 63044-2483

U.S. & Canada 1-800-922-1919 • Mexico 01-800-890-2900

www.hussmann.com

TABLE OF CONTENTS

P/N 0515388_L U.S. & CANADA 1-800-922-1919 • MEXICO 01-800-890-2900 • WWW.HUSSMANN.COM

START UP / OPERATION

Load Limits ........................ 4-1

Start up ............................ 4-2

Stocking ........................... 4-2

Door Hold Open .................... 4-2

Optional Multi-deck Shelf Alignment .... 4-3

Multi-deck Shelf Configuration......... 4-3

Shelf Maximum Weight Limits ......... 4-4

Installing

FDA/NSF Required Thermometer ..... 4-4

MAINTENANCE

Care and Cleaning ................... 5-1

Fan Plenum .......................... 5-1

Removable Return Air Grille ............ 5-1

Exterior Surfaces ...................... 5-1

Interior Surfaces ................. 5-1 & 5-2

Cleaning Mirrors .................... 5-3

Cleaning Honeycomb Assemblies ....... 5-3

Cleaning Stainless Steel Rails .......... 5-4

Cleaning EcoVision Doors ............ 5-4

Removing Interior Back Panels......... 5-4

Cleaning Coils ...................... 5-4

Removing Scratches from Bumper ...... 5-5

Cleaning Under Merchandisers ......... 5-5

SERVICE

Replacing Fan Motors and Blades ...... 6-1

Replacing LED Canopy Fixtures ....... 6-2

Replacing LED Vertical Mullion

Fixtures ........................... 6-2

Replacing LED Power Supplies......... 6-3

Repairing Aluminum Coil ............. 6-4

WARRANTY

TABLE OF CONTENTS (Continued)

P/N 0515388_L v

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.

Medium Temperature

Excel with EcoVision II Doors

EXCEL INSTALLATION

TOOL LIST

—¦—

Unloading From Trailer:

Lever Bar (also known as a Mule,

Johnson Bar, J-bar, Lever Dolly, and pry lever)

Moving Dolly

—¦—

Setting Case Line-Up:

Level, 4 ft suggested

Ratchet

1/4in. Socket

5/16 in. Socket

1/2in. Socket

1/2in. Open End Wrench

Battery Drill/Screw Gun

Caulking Gun

10 in. Adjustable Crescent Wrench

REVISION HISTORY

REVISION L

1. Changed Gasket size and removed mullion

screws, Page 1-9; 1-11

REVISION K

1. Added Siesmic Restraints, Page 1-14

REVISION J

1. Updated California Warning 1. Updated

Door Screws on Page 1-4 and 1-1

REVISION H

1. Removed parts list, Page 6-6

REVISION G

1. Added Door Adjustment Page 1-5, 1-6

REVISION F

1. Added California Proposition 65 Warning,

Page 1-2

REVISION E

1. Added bracket removal for narrow door

cases

REVISION D

1. Added PPE page ii.

2. Added Maintaining Fluorescent Lamps Page

5-6

3. Added more info Replacing Fluorescent

Lamp Info on Page 6-4.

4. Replacement door parts, Page 6-6, 6-7

REVISION C

1. Removed adjustable legs throughout.

2. Added cleaning coils, page 5-4.

REVISION B

1. Added parts list, page vi.

2. Added parts identification, page ix.

3. Added revised EcoVision II Plus instal-

lation, instructions, page 1-5, 6-2.

4. Removed shelf lighting instructions,

Page 4-4, 4-5 and 6-5.

REVISION A

1. Original issue.

ANSI Z535.5 DEFINITIONS

• DANGER – Indicate[s] a hazardous

situation which, if not avoided, will

result in death or serious injury.

• WARNING –Indicate[s] a hazardous

situation which, if not avoided, could

result in death or serious injury.

• CAUTION –Indicate[s] a hazardous

situation which, if not avoided, could

result in minor or moderate injury.

• NOTICE – Not related to personal injury –

Indicates[s] situations, which if not avoided,

could result in damage to equipment.

* * * * * * * * * * * * * * * * * * * * * * * * * *

P/N 0515388_L U.S. & CANADA 1-800-922-1919 • MEXICO 01-800-890-2900 • WWW.HUSSMANN.COM

Screw

Flange

(1/4 x 3/4

Thread Cut)

Mullion

End - Black

Mullion

Center - Black

Rail - Bottom

Alignment Plate

(for Joining Case)

Canopy

Support

Handle Asm

Door - Black

Canopy

Gusset

Hinge

Plate Asm

Bottom

(Right Side

Swing

Black)

Hinge

Plate Asm

Bottom

(Left Side

Swing

Black)

Wiper - Door

Vertical

Wiper - Horizontal

Mullion 22-1/2 in.

Wiper

Glass Door

Vertical

Bottom Plastic

(Standard) - Black

Door Retainer - Plastic - 44-7/8 in.

Plate - LH

Door Hold Open Cam

Plate - RH

Door Hold Open Cam

EcoVision Door - Parts Identification

Door Asm

(Left Door)

Black Incl.

To rsion

Plate Cam

Door Asm

(Right Door)

Black Incl.

To rsion

Plate Cam

Thread Cutting

Self Tapping

(1/4 in.)

#10 Hex

Washer

Head

Screw

Hex Head

(Black or Silver)

Screw

Shoulder

#8-32

TORX Head

Screw

#8-32 x 1/2

Hex Head

Type F

Door Parts Identication

P/N 0515388_L 1-1

Medium Temperature Excel

with EcoVision II Doors

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.

NSF LISTING

These merchandisers are manufactured to meet

ANSI / UL 471 standard requirements for

safety. Proper installation is required to main-

tain this listing. Near the serial plate, each case

carries a label identifying the type of conditions

for which the merchandiser was tested.

ANSI/NSF-7 Type I – Display

Refrigerator / Freezer Intended for 75°F /

55%RH Ambient Application

ANSI/NSF-7 Type II – Display

Refrigerator / Freezer Intended for 80°F /

55%RH Ambient Application

ANSI/NSF-7 – Display Refrigerator

Intended for Bulk Produce

FEDERAL / STATE REGULATION

These merchandisers, at the time they are

manufactured, meet all federal and state /

provincial regulations.

Excel merchandisers have internal frames.

A 3inch (76 mm) space between the rear

of the merchandiser and wall must be

maintained for air circulation. However,

in high ambient conditions, sweating may

still occur. If this happens install a method

of forced ventilation such as a fan ventila-

tion kit.

SHIPPING DAMAGE

All equipment should be thoroughly examined

for shipping damage before and during

unloading. This equipment has been carefully

inspected at our factory. Any claim for loss or

damage must be made to the carrier. The carri-

er will provide any necessary inspection reports

and/or claim forms.

Apparent Loss or Damage

If there is an obvious loss or damage, it must

be noted on the freight bill or express receipt

and signed by the carrier’s agent; otherwise,

carrier may refuse claim.

Concealed Loss or Damage

When loss or damage is not apparent until after

equipment is uncrated, retain all packing

materials and submit a written request to the

carrier for inspection, within 15 days.

INSTALLATION

This warning does not mean that Hussmann products

will cause cancer or reproductive harm, or is in

violation of any product-safety standards or

requirements. As clarified by the California State

government, Proposition 65 can be considered more of

a‘right to know’ law than a pure product safetylaw.

When used as designed, Hussmann believes that our

products are notharmful. We provide the Proposition

65 warning to stay in compliance with California State

law. It is your responsibility to provide accurate

Proposition 65 warning labels to your customers when

necessary. For more information on Proposition 65,

please visit the California State government website.

August 31, 2018

1-2 InstallatIon

P/N 0515388_L U.S. & Canada 1-800-922-1919 • Mexico 01-800-890-2900 • www.hussmann.com

UNLOADING

Improper handling may cause damage to the

merchandiser when unloading. To avoid

damage:

1. Do not drag the merchandiser out of the

trailer. Use a Johnson bar (mule).

2. Use one dolly to remove the merchandiser

from the trailer.

3. Use two dollies to move merchandisers to

lineup.

4. Ensure that EcoVision II Doors are closed

and secured when moving merchandiser.

SERIAL PLATE LOCATION

Direct a flashlight through the return air grille

to locate the serial plate. The serial plate is

affixed to the inside of the left front assembly.

Since all electrical and refrigeration connec-

tions will be made at the front side, the fronts

will need to be positioned according to the

store plan layout.

EXTERIOR LOADING

Do NOT walk on top of merchandisers or

damage to the merchandisers and serious

personal injury could occur. They are noT

sTrucTurally designed To supporT

excessive exTernal loading such as the

weight of a person. Do not place heavy objects

on the merchandiser.

MERCHANDISERS SHIPPED

WITH END INSTALLED

If the merchandiser was shipped with the end

installed, two long bolts were used to hold the

shipping brace to the end. If the shipping bolts

are reinserted after removing the brace, they

will extend into the product area. Therefore,

be sure To replace These bolTs wiTh The

shorTer bolTs provided. NSF requires any

bolt or screw in the product area be capped

or cut off if it has more than three exposed

threads.

NOTE:

Be careful not to damage the factory

installed end while moving the case. Make

sure that tools are positioned past the end

and beneath the merchandiser’s support bar.

SHIPPING BRACES

Move the merchandiser as close as possible

to its permanent location and then remove all

packaging. Check for damage before discard-

ing packaging. Remove all separately packed

accessories such as kits and shelves. Remove

end braces and discard hardware.

SHIPPING RIDER

Each merchandiser is shipped on a rider to

protect the factory installed front legs, and to

make positioning the merchandiser easier. DO

NOT remove the front rider until the merchandiser

has been positioned.

Once the rider is removed, the case must be lifted

Do NOT remove shipping braces until

the merchandisers are positioned

for installation.

Do NOT stand or walk on top of

merchandiser. Do not store items or

ammable materials atop the unit.

P/N 0515388_L 1-3

Medium Temperature Excel

with EcoVision II Doors

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.

–NOT PUSHED– to reposition. To remove the

rider, remove bolts attaching rider to each leg.

BRACKET REMOVAL FOR NARROW

DOOR CASES

Narrow door cases have brackets attached to

the rider that must be removed. The brackets

are there to help protect the case from dam-

age while in transit. Remove the screws from

each bracket. The splashguard brackets must

be installed at the locations where the brackets

were removed.

MERCHANDISER LEVELING

Merchandisers must be installed level to ensure

proper operation of the refrigeration system

and to ensure proper drainage of defrost water.

During all steps of setting, joining and leveling

merchandisers, close attention to position and

operation must be maintained.

NOTE: Begin lineup leveling from the high-

est point of the store floor.

Preparation

1. Using store blueprints, measure off and

mark on floor the exact dimensions/locations

of the merchandiser footprint. A 3-inch space

is required behind each merchandiser to prevent

condensation.

2. Snap a chalk line for the front and rear

positions of the base legs.

3. Mark the location of each joint from front

to back lines.

4. FLOORS ARE NOT LEVEL!!! When

working with two or more merchandisers to

be joined, the whole lineup must be leveled

on the same plane, left to right and front to

back. This means that the entire lineup must

be brought up to the level of the highest case in

the lineup.

Along the lines previously marked, find the

highest point of the floor by:

• Walking the floor and noticing any dips

or mounds;

• Using a string level; and

• Using a transit.

Leveling

Position the first merchandiser at the highest

point on the floor. Work outward from that

point to create the merchandiser lineup. Use

a 48 inch (1220mm) or longer level for end-

to-end leveling. The rear edge of the top foam

panel of the merchandiser is a good location

for the level at the rear of the case, and the top

rail is a good location for the level at the front

of the merchandiser. For leveling the merchan-

diser front-to-rear, a 24 inch (610 mm) level

should be placed on the lower flange of the

merchandiser end frame. If the merchandiser

has a factory installed end, the level should be

placed on the canopy support brackets on top

of the merchandiser. Suggested level locations

are shown in the following illustrations.

Remove Bolts from Front

Shipping Rider Shipping Bracket

1-4 InstallatIon

P/N 0515388_L U.S. & Canada 1-800-922-1919 • Mexico 01-800-890-2900 • www.hussmann.com

Level the merchandiser by all four corners.

Start at the rear by placing the provided shims

as needed under each end of the rear base rail.

The shims are long enough to allow adjoin-

ing merchandisers to be leveled with the same

shim. When the rear of the case is level end-to-

end, move to the front of the case. Use shims as

needed at each front corner so that the front is

also level from end-to-end and front-to-rear.

The merchandiser should be solidly supported

at least every 4 feet (1220mm). Once the

merchandiser is level, if any gaps are present

under the base rail, shims should be inserted

approximately in line with the center front

support legs to support the rear of the case.

At the front of the case, insert shims under

each of the center legs so that they support the

front of the merchandiser.

NOTE: Do not place levels

on Display Pans or

on Shelves.

Level on

Hand Rail

Insert Shim(s)

Shims

Levels

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