HYOSUNG Aquila 650 FI Bedienungsanleitung

SERVICE MANUAL

99000-51310

SERVICE MANUAL

S&T Motors Co., Ltd.

FOREWORD

This manual contains an introductory description on

HYOSUNG &

and procedures for its inspection / service and

overhaul of its main components.

It covers the differences from Carbure type and

please refer to the service manual of



(99000

51210)



 

(99000

94910)



and



(99000

94810)



for others which are not covered in this manual.

Other information considered as generally known is

not included.

Read GENERAL INFORMATION section to

familiarize yourself with outline of the vehicle and

MAINTENANCE and other sections to use as a guide

for proper inspection and service.

This manual will help you know the vehicle better so

that you can assure your customers of your optimum

and quick service.

ELECTRICAL SYSTEM

GROUP INDEX

GENERAL INFORMATION 1

FI SYSTEM DIAGNOSIS

FUEL SYSTEM AND THROTTLE BODY

4-2

4-1

SERVICING INFORMATION 8

This manual has been prepared on the basis

of the latest specification at the time of

publication.

If modification has been made since then,

difference may exist between the content of

this manual and the actual vehicle.

Illustrations in this manual are used to show

the basic principles of operation and work

procedures.

They may not represent the actual vehicle

exactly in detail.

WARNING

This manual is intended for those who have

enough knowledge and skills for servicing

HYOSUNG vehicles. Without such knowledge and

skills, you should not attempt servicing by relying

on this manual only.

Instead, please contact your nearby authorized

HYOSUNG motorcycle dealer.

COPYRIGHT S&T Motors Co., Ltd.

HOW TO USE THIS MANUAL

TO LOCATE WHAT YOU ARE

LOOKING FOR:

1. The text of this manual is divided into sections.

2. As the title of these sections are listed on the previous

page as GROUP INDEX, select the section where you are look-

ing for.

3. Holding the manual as shown at the right will allow you to find

the first page of the section easily.

4. On the first page of each section, its contents are listed. Find

the item and page you need.

SYMBOL

Listed in the table below are the symbols indicating instructions and other information necessary for servicing and

meaning associated with them respectively.

Apply THREAD LOCK1324.

Apply or use brake fluid.

Measure in voltage range.

Measure in resistance range.

Measure in current range.

Use special tool.

Use engine coolant.

Measure in continuity test range.

Torque control required.

Data beside it indicates specified torque.

Apply oil.

Use engine oil unless otherwise specified.

Apply SUPER GREASEA.

Apply SILICONE GREASE.

Apply MOLY PASTE.

Apply BOND1215.

Use fork oil.

DEFINITION

SYMBOL DEFINITIONSYMBOL

Apply SUPER GREASEC.

ABDC : After Bottom Dead Center

AC : Alternating Current

API : American Petroleum Institute

ATDC : After Top Dead Center

BBDC : Before Bottom Dead Center

BDC : Bettom Dead Center

BTDC : Before Top Dead Center

DC : Direct Current

DOHC : Double Over Head Camshaft

ECU : Engine Control Unit,

FI Control Unit

FI : Fuel Injection, Fuel Injector

FP : Fuel Pump

GP Switch : Gear Position Switch

IAP Sensor : Intake Air Pressure Sensor

(IAPS)

IAT Sensor : Intake Air Temperature Sensor

(IATS)

IG : Ignition

ISC Solenoid : Idle Speed Control Solenoid

LCD : Liquid Crystal Display

LED : Light Emitting Diode

LH : Left Hand

Max : Maximum

Min : Minimum

O2Sensor : Oxygen Sensor (O2S)

RH : Right Hand

SAE :

Society of Automotive Engineers

SAV Solenoid : Secondary Air Valve Solenoid

TDC : Top Dead Center

TO Sensor : Tip Over Sensor (TOS)

TP Sensor : Throttle Position Sensor (TPS)

WT Sensor : Water Temperature Sensor

(WTS)

ABBREVIATIONS USED IN THIS MANUAL

BL : Black with Blue tracer BBr : Black with Brown tracer

BG : Black with Green tracer BO : Black with Orange tracer

BR : Black with Red tracer BW : Black with White tracer

BY : Black with Yellow tracer LB : Blue with Black tracer

LG : Blue with Green tracer LR : Blue with Red tracer

LW : Blue with White tracer LY : Blue with Yellow tracer

BrB : Brown with Black tracer BrW : Brown with White tracer

GB : Green with Black tracer GR : Green with Red tracer

GY : Green with Yellow tracer GrB : Gray with Black tracer

GrR : Gray with Red tracer GrW : Gray with White tracer

OB : Orange with Black tracer OL : Orange with Blue tracer

OG : Orange with Green tracer OR : Orange with Red tracer

OW : Orange with White tracer OY : Orange with Yellow tracer

RB : Red with Black tracer RW : Red with White tracer

WB : White with Black tracer WL : White with Blue tracer

WR : White with Red tracer YB : Yellow with Black tracer

YL : Yellow with Blue tracer YG : Yellow with Green tracer

YR : Yellow with Red tracer

B : Black Gr : Gray Sb : Light blue

L : Blue Lg : Light green W : White

Br : Brown O : Orange Y : Yellow

G : Green R : Red

WIRE COLOR

GENERAL INFORMATION

SPECIFICATIONS( & ) 6 (1-8-1)

SPECIFICATIONS( & )  8 (1-9-1)

CONTENTS

1-8-1 GENERAL INFORMATION

2,430 mm (95.7 in)

840 mm (33.1 in)

1,155 mm (45.5 in)

1,665 mm (65.6 in)

160 mm (6.3 in)

220 kg (485 lbs)

2,060 mm (81.1 in)

740 mm (29.1 in)

1,090 mm (42.9 in)

1,435 mm (56.5 in)

150 mm (5.9 in)

205 kg (451 lbs)

Overall length

Overall width

Overall height

Wheelbase

Ground clearance

Mass

ITEM

SPECIFICATIONS ( & )

DIMENSIONS AND MASS

Four-stroke, DOHC, Liquid-cooled

V-2 cylinder

81.5 mm (3.21 in)

62.0 mm (2.44 in)

647 (39.5 in3)

Fuel Injection

Electric starter

Wet sump



Type

Number of cylinder

Bore

Stroke

Piston displacement

Fuel system

Starter system

Lubrication system

ITEM

ENGINE

Wet multi-plate type

5-speed constant mesh

1-down, 4-up

2.79

2.46

1.78

1.38

1.13

0.96

Poly chain belt



6-speed constant mesh

1-down, 5-up

2.93

2.46

1.60

1.32

1.13

0.96

0.85

RK525XSO 108 links

Clutch

Transmission

Gearshift pattern

Final reduction

Gear ratio, 1st

2nd

3rd

4th

5th

6th

Drive belt / chain

ITEM

TRANSMISSION

Ignition type

Ignition timing

Spark plug

Battery

Fuse

Head lamp

Turn signal lamp

Brake / Tail lamp

Illumination lamp

License plate lamp

High beam indicator lamp

Turn signal indicator lamp(right & left)

Neutral indicator lamp

Fuel indicator lamp

Coolant temperature indicator lamp

“FI”(Fuel Injection) check lamp

Front suspension

Rear suspension

Steering angle

Caster

Trail

Front brake

Rear brake

Front tire size

Rear tire size

Front fork stroke



30(right & left)

25.5

85 mm (3.35 in)



120/60 - ZR 17 55W

160/60 - ZR 17 69W

120 mm (4.72 in)

Telescopic type

Swingarm type

35(right & left)

35

160 mm (6.3 in)

Double disk brake

Disk brake

120/70 - ZR 18 59W

180/55 - ZR 17 73W

130 mm (5.12 in)

GENERAL INFORMATION 1-8-2

NOTE

The specifications are subject to change without notice.

ITEM

CHASSIS

ECU

5B.T.D.C.at 1,500 rpm

CR8E

12 V 12 Ah (MF)

30 A

15 A

12 V - 60 W 1

12 V - 55 W 1

12 V - 10 W 4

LED type

12 V - 5 W 1

LED type

LED type (Level type)

LED type



12 V - 60 W 1

12 V - 55 W 1

12 V - 10 W 4

12 V - 21 / 5 W 1

LED type

12 V - 5 W 1

LED type

LED type (Level type)

LED type

ITEM

ELECTRICAL

Main

Head lamp

16.0 

3,000 

3,200 

3,400 

420 cc

17.0 



380 cc

Fuel tank

Engine oil, oil change

with filter change

overhaul

Front fork oil capacity(One side)

ITEM

CAPACITIES

1-9-1 GENERAL INFORMATION

2,060 mm (81.1 in)

740 mm (29.1 in)

1,125 mm (44.3 in)

1,435 mm (56.5 in)

150 mm (5.9 in)

215 kg (474 lbs)



655 mm (25.8 in)



130 mm (5.1 in)

220 kg (485 lbs)

Overall length

Overall width

Overall height

Wheelbase

Ground clearance

Mass

ITEM

SPECIFICATIONS ( & )

DIMENSIONS AND MASS

Four-stroke, DOHC, Liquid-cooled

V-2 cylinder

81.5 mm (3.21 in)

62.0 mm (2.44 in)

647



(39.5 in3)

Fuel Injection

Electric starter

Wet sump



Type

Number of cylinder

Bore

Stroke

Piston displacement

Fuel system

Starter system

Lubrication system

ITEM

ENGINE

(Standard type)

(Sport type)

Wet multi-plate type

6-speed constant mesh

1-down, 5-up

2.93

2.46

1.60

1.32

1.13

0.96

0.85

RK525XSO 108 links



Clutch

Transmission

Gearshift pattern

Final reduction

Gear ratio, 1st

2nd

3rd

4th

5th

6th

Drive chain

ITEM

TRANSMISSION

(Standard type) (Sport type)

Ignition type

Ignition timing

Spark plug

Battery

Fuse

Head lamp

Turn signal lamp

Brake / Tail lamp

Illumination lamp

License plate lamp

High beam indicator lamp

Turn signal indicator lamp(right & left)

Neutral indicator lamp

Fuel indicator lamp

Coolant temperature indicator lamp

“FI”(Fuel Injection) check lamp

GENERAL INFORMATION 1-9-2

NOTE

The specifications are subject to change without notice.

Telescopic type

Swingarm type

27(right & left)

25.5

74 mm (2.91 in)

Double disk brake

Disk brake

120/60 - ZR 17 55W

160/60 - ZR 17 69W

120 mm (4.72 in)



Front suspension

Rear suspension

Steering angle

Caster

Trail

Front brake

Rear brake

Front tire size

Rear tire size

Front fork stroke

ITEM

CHASSIS

(Standard type) (Sport type)

ECU

5B.T.D.C.at 1,500 rpm

CR8E

12 V 12 Ah (MF)

30 A

15 A

12 V - H1 : 55 W 1

12 V - H3 : 55 W 1

12 V - 10 W 4

12 V - 21/5 W 1

LED type

12 V - 5 W 1

LED type

LED type (Level type)

LED type



ITEM

ELECTRICAL

(Standard type) (Sport type)

Main

Head lamp

17.0 

3,000 

3,200 

3,400 

380 cc



Fuel tank

Engine oil, oil change

with filter change

overhaul

Front fork oil capacity(One side)

ITEM

CAPACITIES

(Standard type) (Sport type)

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere HYOSUNG Motorrad Handbücher

HYOSUNG

HYOSUNG GT 125 R Bedienungsanleitung

HYOSUNG

HYOSUNG GT650 R Ei Bedienungsanleitung

HYOSUNG

HYOSUNG KARION RT125 Bedienungsanleitung

HYOSUNG

HYOSUNG Aquila 250 Bedienungsanleitung

HYOSUNG

HYOSUNG GT 125R Bedienungsanleitung

HYOSUNG

HYOSUNG Comet 650S Bedienungsanleitung

HYOSUNG

HYOSUNG XRX125sm Bedienungsanleitung

HYOSUNG

HYOSUNG 2010 ST7 Bedienungsanleitung

HYOSUNG

HYOSUNG AQUILA GV125 EURO3 - CATALOGUE Bedienungsanleitung

HYOSUNG

HYOSUNG Aquila GV 650 Bedienungsanleitung

HYOSUNG

HYOSUNG Comet 250 R Bedienungsanleitung

HYOSUNG

HYOSUNG GV125 - CATALOGUE Bedienungsanleitung

HYOSUNG

HYOSUNG MS3 - CATALOGUE Bedienungsanleitung

HYOSUNG

HYOSUNG Aquila GT250 R Ej Bedienungsanleitung

HYOSUNG

HYOSUNG GV250 Ei Bedienungsanleitung

HYOSUNG

HYOSUNG COMET GTR125 - CATALOGUE Bedienungsanleitung

HYOSUNG

HYOSUNG Aquila GV 650 Bedienungsanleitung

HYOSUNG

HYOSUNG RX 125 - Bedienungsanleitung

HYOSUNG

HYOSUNG GT650SR - PARTS CATALOGUE Bedienungsanleitung

HYOSUNG

HYOSUNG RX 125 - Bedienungsanleitung

HYOSUNG

HYOSUNG GT650 - PARTS CATALOGUE Bedienungsanleitung

HYOSUNG

HYOSUNG Karion Bedienungsanleitung

HYOSUNG

HYOSUNG Aquila Bedienungsanleitung

HYOSUNG

HYOSUNG Aquila GT250 Ej Bedienungsanleitung

Beliebte Motorrad Handbücher anderer Marken

OHVALE

OHVALE GP-0 Stücklistenhandbuch

Yamaha

Yamaha Star XV19CTSZ 2009 Bedienungsanleitung

KTM

KTM 350 XCF-W USA Bedienungsanleitung

Husqvarna

Husqvarna FC 250 2016 Bedienungsanleitung

Ducati

Ducati SCRAMBLER 800 Gebrauchsanweisung

APRILIA

APRILIA ETV MILLE CAPONORD - PART1 02-2001 Bedienungsanleitung

Yamaha

Yamaha 2006 YZF-R1V Bedienungsanleitung

KTM

KTM Freeride E-XC 2021 Bedienungsanleitung

Fantic

Fantic Enduro 125 Bedienungsanleitung

Ducati

Ducati Supersport 750 desmodue Bedienungsanleitung

MV Agusta

MV Agusta 2008 F4 312RR 1078 Gebrauchsanweisung

Yamaha

Yamaha XVS650A Bedienungsanleitung

Yamaha

Yamaha YZF-R6T(C) Handbuch

Ducati

Ducati 748 monoposto strada Bedienungsanleitung

ATK

ATK 1988 250 Bedienungsanleitung

Excelsior-HENDERSON

Excelsior-HENDERSON 1999 HCX Bedienungsanleitung

Triumph

Triumph Thunderbird Bedienungsanleitung

Yamaha

Yamaha 2006 FJR1300A Bedienungsanleitung