HYOSUNG GV250 Ei Bedienungsanleitung

SERVICE MANUAL

99000-95620

SERVICE MANUAL

S&T Motors Co., Ltd.

NOTE

󳢯󳢯

『』

model :

󳢯󳢯

『』

model :

FOREWORD

This manual contains an introductory description on

HYOSUNG

『』

and

procedures for its inspection / service and overhaul

of its main components.

It covers the differences from Carbure type and

please refer to the service manual of

『

(99000

95310)

』

『 &

(99000HR8310)

』

and

『&

(99000

94710)

』

for others which are not covered in

this manual.

Other information considered as generally known is

not included.

Read GENERAL INFORMATION section to

familiarize yourself with outline of the vehicle and

MAINTENANCE and other sections to use as a guide

for proper inspection and service.

This manual will help you know the vehicle better so

that you can assure your customers of your optimum

and quick service.

ELECTRICAL SYSTEM

GROUP INDEX

GENERAL INFORMATION 1

EI SYSTEM DIAGNOSIS

FUEL SYSTEM AND THROTTLE BODY

4-2

4-1

SERVICING INFORMATION 7

󳣍󳣍This manual has been prepared on the basis

of the latest specification at the time of

publication.

If modification has been made since then,

difference may exist between the content of

this manual and the actual vehicle.

󳣍󳣍Illustrations in this manual are used to show

the basic principles of operation and work

procedures.

They may not represent the actual vehicle

exactly in detail.

WARNING

This manual is intended for those who have

enough knowledge and skills for servicing

HYOSUNG vehicles. Without such knowledge and

skills, you should not attempt servicing by relying

on this manual only.

Instead, please contact your nearby authorized

HYOSUNG motorcycle dealer.

󳟈COPYRIGHT S&T Motors Co., Ltd.

HOW TO USE THIS MANUAL

TO LOCATE WHAT YOU ARE

LOOKING FOR :

1. The text of this manual is divided into sections.

2. As the title of these sections are listed on the previous

page as GROUP INDEX, select the section where you are

looking for.

3. Holding the manual as shown at the right will allow you to

find the first page of the section easily.

4. On the first page of each section, its contents are listed.

Find the item and page you need.

SYMBOL

Listed in the table below are the symbols indicating instructions and other information necessary for servicing.

The meaning of each symbol is also included in the table.

Apply THREAD LOCK“1324”.

Apply or use brake fluid.

Measure in voltage range.

Measure in resistance range.

Measure in current range.

Use special tool.

Measure in continuity test range.

Measure in diode test range.

Torque control required.

Data beside it indicates specified torque.

Apply oil.

Use engine oil unless otherwise specified.

Apply SUPER GREASE“A”.

Apply SILICONE GREASE.

Apply MOLY PASTE.

Apply BOND“1215”.

Use fork oil.

DEFINITION

SYMBOL DEFINITIONSYMBOL

Apply SUPER GREASE“C”.

ABDC : After Bottom Dead Center

AC : Alternating Current

API : American Petroleum Institute

ATDC : After Top Dead Center

BBDC : Before Bottom Dead Center

BDC : Bettom Dead Center

BTDC : Before Top Dead Center

DC : Direct Current

DOHC : Double Over Head Camshaft

ECU : Engine Control Unit,

EI Control Unit

EI : Electric fuel Injection,

Electric fuel Injector

ET Sensor : Engine Temperature Sensor

(ETS)

FP : Fuel Pump

GP Switch : Gear Position Switch

IAP Sensor : Intake Air Pressure Sensor

(IAPS)

IAT Sensor : Intake Air Temperature Sensor

(IATS)

IG : Ignition

ISC Solenoid : Idle Speed Control Solenoid

LCD : Liquid Crystal Display

LED : Light Emitting Diode

LH : Left Hand

Max : Maximum

Min : Minimum

O2Sensor : Oxygen Sensor (O2S)

RH : Right Hand

RO Switch : Roll Over Switch

SAE :

Society of Automotive Engineers

SAV Solenoid : Secondary Air Valve Solenoid

TDC : Top Dead Center

TP Sensor : Throttle Position Sensor (TPS)

ABBREVIATIONS USED IN THIS MANUAL

BL : Black with Blue tracer BBr : Black with Brown tracer

BG : Black with Green tracer BO : Black with Orange tracer

BR : Black with Red tracer BW : Black with White tracer

BY : Black with Yellow tracer LB : Blue with Black tracer

LG : Blue with Green tracer LR : Blue with Red tracer

LW : Blue with White tracer LY : Blue with Yellow tracer

BrB : Brown with Black tracer BrW : Brown with White tracer

GB : Green with Black tracer GR : Green with Red tracer

GY : Green with Yellow tracer GrB : Gray with Black tracer

GrR : Gray with Red tracer GrW : Gray with White tracer

OB : Orange with Black tracer OL : Orange with Blue tracer

OG : Orange with Green tracer OR : Orange with Red tracer

OW : Orange with White tracer OY : Orange with Yellow tracer

RB : Red with Black tracer RW : Red with White tracer

WB : White with Black tracer WL : White with Blue tracer

WR : White with Red tracer YB : Yellow with Black tracer

YL : Yellow with Blue tracer YG : Yellow with Green tracer

YR : Yellow with Red tracer

B : Black Gr : Gray Sb : Light blue

L : Blue Lg : Light green W : White

Br : Brown O : Orange Y : Yellow

G : Green R : Red

WIRE COLOR

GENERAL INFORMATION

EXTERIOR PHOTOGRAPH ………………………………………………………… 6 (1-6-1)

EXTERIOR ILLUSTRATION

~~₩₩

……………………………… 8 (1-6-3)

EXTERIOR ILLUSTRATION

~~₩₩

…………………………… 9 (1-7-1)

EXTERIOR ILLUSTRATION

~~₩₩

………………………………… 10 (1-7-2)

FUNCTION OF EI SENSOR ………………………………………………………… 11 (1-8-1)

SPECIFICATIONS ……………………………………………………………………… 12 (1-8-2)

CONTENTS 1

1-6-1 GENERAL INFORMATION

EXTERIOR PHOTOGRAPH

GENERAL INFORMATION 1-6-2

EXTERIOR PHOTOGRAPH

1-6-3 GENERAL INFORMATION

EXTERIOR ILLUSTRATION

~~₩₩

Rear

reflector Brake / Tail lamp

Rear turn signal lamp

License plate lamp

Front turn signal lamp

Passenger footrests

Head lamp

(HEIGHT)

(WHEEL BASE)

(LENGTH)

(WIDTH)

GENERAL INFORMATION 1-7-1

EXTERIOR ILLUSTRATION

~~₩₩

Rear

reflector

Brake / Tail lamp

License plate lamp

Rear turn signal lamp

Front turn signal lamp

Passenger footrests

Head lamp

(HEIGHT)

(WHEEL BASE)

(LENGTH)

(WIDTH)

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