Ironman4x4 BBC067 Bedienungsanleitung

TO MITSUBISHI MR TRITON 11/2018+

INSTALLATION

GUIDE

• Ironman 4x4 BBC / BBCD / BBA / BBT067-NL / BBT067-SL / BBT067-TL Bull Bars fit

to a Mitsubishi MR Triton 11/2018+

• It will take about 4 hours to install.

IMPORTANT: Bull bar installations should only be done by a qualified person

and it’s the responsibility of this person to ensure correct fitment.

NOTE: This product has been tested for air bag compatibility

and therefore the mounting system MUST NOT be modified

DATE OF ISSUE: 040319

BBC067 / BBCD067 / BBA067 /

BBT067-NL / BBT067-SL / BBT067-TL

Page 2 of 16

BBC067 / BBCD067 / BBA067 / BBT067-NLInstallation Guide

1. Before installation check bull bar

application is compatible with your

vehicle.

2. Disconnect any bumper lights,

sensors and cameras. Remove

factory bumper bar, grill assembly

and factory protection plate from

under radiator.

Remove washer bottle, filler neck

and bumper support panel.

3. Temporarily mount bull bar cradle

to front cross member using 4

captive nuts. Ensure bracket is

centralised.

4. Mark 8 holes to be drilled through

cross member and remove bull bar

cradle.

Page 3 of 16

BBC067 / BBCD067 / BBA067 / BBT067-NLInstallation Guide

6. Open the inner holes to 12mm

5. Drill holes using a 21mm hole saw,

only through outer skin of chassis

cross member.

Drill a pilot hole using the centre

drill bit of the hole saw through the

inner skin as shown.

Page 4 of 16

BBC067 / BBCD067 / BBA067 / BBT067-NLInstallation Guide

8. Insert crush tubes into holes

previously drilled in front cross

member.

HINT: Use short bolts from fitting kit

to temporarily hold crush tubes in

position during istallation.

7. Mount chassis support brackets to

inner and outer faces of chassis

using hardware provided.

Do not tighten.

Use trimmed washer for bolt on

inside of tie down point.

Page 5 of 16

BBC067 / BBCD067 / BBA067 / BBT067-NLInstallation Guide

9. Reinstall mounting cradle to

vehicle, centralise, insert and

tighten all mounting hardware.

10. If fitting a winch, horns will need

to be moved to the rear of the

mounting cross member as shown.

Page 6 of 16

BBC067 / BBCD067 / BBA067 / BBT067-NLInstallation Guide

11. Remove grill and lights from

bumper bar.

Use supplied template to mark

both sides of the bumper.

Continue cut line straight across

bumper bar as indicated.

Mark triangle template over

chrome sections as indicated.

Triangle is 40mm H x 100mm W.

Re-fit bumper bar and grill to

vehicle.

12. If winch is being installed, refer to

winch installations instructions on

page 14.

13. Unwrap bull bar. Check over riders

and light assemblies are tight in

bull bar before installation.

40mm H

100mm W

Page 7 of 16

BBC067 / BBCD067 / BBA067 / BBT067-NLInstallation Guide

15. Fit bull bar to mounting cradle

using supplied M12 bolts, align

with vehicle leaving a 10-15mm

gap between wings and bumper

bar and tighten all bolts.

14. If applicable, fit camera to bull bar

through hole located above winch

fairlead, using supplied bolts and

spacers.

16. Once bull bar is aligned with

vehicle and bolts tightened, drill

through pinning holes (circled

in yellow) between bull bar and

chassis bracket and secure with

M10 bolts, washers and nuts

provided.

Page 8 of 16

BBC067 / BBCD067 / BBA067 / BBT067-NLInstallation Guide

17. If applicable fit parking sensors,

refer to page 10 for details.

18. TO FIT WASHER BOTTLE:

Remove battery.

Unclip factory wiring loom for

washer pump and pull through into

engine bay. Cut factory plug off the

loom and crimp spade terminals

supplied onto the wires. Connect to

supplied pump as shown.

Shorten factory hose and connect

to washer pump.

Place washer bottle into cavity

behind headlight.

Fit mounting bracket using body

earth bolt.

Fit washer bottle to bracket and

replace battery.

NOTE. It is easier to connect indicators,

park lights and fog lights during

this process as it allows easier

access to the plugs.

Refer to wiring diagram on

page 16.

Page 9 of 16

BBC067 / BBCD067 / BBA067 / BBT067-NLInstallation Guide

19. Fit supplied protection plates to

bull bar.

Heads of exposed bolts (as shown)

may be spray painted black to

conceal visibility.

20. Using wing protection plates as a

guide, trim plastic guard liners and

attach using cable ties.

Page 10 of 16

BBC067 / BBCD067 / BBA067 / BBT067-NLInstallation Guide

1. For new vehicles with parking

sensors, the new bars will now

come with a plastic parking sensor

holder kit. The sensor mounting

kit will be inside the bar mounting

hardware box.

IMPORTANT: Parking sensors should be installed as close to the same direction

as when they sit in the factory bumper.

Plastic Parking Sensor Installation

2. The bars come with a rubber plug

in the sensors hole. This plug

needs to be pushed out if you need

to install the sensors into the bar.

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