Isel ICP 3020 Bedienungsanleitung

isel Germany AG Bürgermeister-Ebert-Straße 40 D-36124 Eichenzell Tel.: (06659) 981-0 Fax: -776

Operating Instruction

CNC compact machinery

type

model

ICP iMC-P

ICP 3020, ICP 4030

ICP 3020 / ICP 4030 iMC-P

Seite 1

About this manual

Used shortcuts

Machinery directive 2006/42/EC

Used symbols

You will find different symbols in this manual that signalizes important information/ facts and

danger.

Warning!

This symbol indicates dangers that cause damages for person’s health,

physical injury or death.

Warning! Dangerous voltage!

Warning of danger from electricity. Ignoring can lead to serious injury or

death.

Attention!

This Symbol indicates important notes. Ignoring this symbol leads to

damages and malfunctions of the machinery

Information:

This symbol indicates important information and notes.

Observe the safety instructions

Before you take the CNC machine ICP in operation, working with the

machine or make additions or changes to the wiring of the machine

/ in the housing of the machine, make sure to read carefully the

safety instructions in this manual. (Chapter Fehler! Verweisquelle

onnte nicht gefunden werden.).

ICP 3020 / ICP 4030 iMC-P Operating instruction

Seite 2

isel Germany AG, 2009

Despite all care, printing errors and mistakes cannot be excluded.

For suggestions and information on errors, we are grateful.

CE mark for (completed) CNC machinery:

isel CNC machinery are CE compliant and marked accordingly.

For these machines is the CE declaration of conformity valid.

No CE mark for partly completed machinery:

Partly completed machinery (definition from EC machinery directive 2006/42/EC) has no

CE mark.

For partly completed machinery the declaration of incorporation (referred to in Annex II, part

1, section B) is valid.

For all other machinery parts and components, be applied to the CE safety directives, initial

operation are prohibited until all appropriate requirements are met.

The company isel Germany AG assumes no responsibility or liability if you make any

changes without the consent of the manufacturer of the machine that affect the CE-

conformity of the machine.

The EMC test is valid only for the controller’s original configuration ex works, i.e. the

delivery state.

Manufacturer: isel Germany AG

Bürgermeister-Ebert-Straße 40

D-36124 Eichenzell

Tel: (06659) 981-700

Fax: (06659) 981-776

e-mail: [email protected]

http://www.isel-germany.com

Item-no.: 970280 BE016

(translation of operation instruction in German language)

State: 02/2014

Technical changes reserved.

Latest operating instructions and manuals for download, visit:

www.isel-data.de/manuals

ICP 3020 / ICP 4030 iMC-P Operating instruction

Seite 3

Table of contents

1Introduction................................................................................................................... 5

2Intended use and reasonably foreseeable misuse .................................................... 6

3Safety instructions........................................................................................................ 8

3.1 Occupational safety......................................................................................9

3.2 Operators .....................................................................................................9

4Delivery status from the factory (quality safety)...................................................... 10

5Installation and connection of the CNC machine..................................................... 11

5.1 Dimensions and space requirement........................................................... 11

5.2 Transport of the CNC machine...................................................................12

5.3 Installation of the CNC machine................................................................. 12

5.4 Coordinate system and reference point...................................................... 13

5.5 Tooling machine......................................................................................... 13

5.5.1 Enclosure with safety interlock 14

6Assembly and operation ............................................................................................ 15

6.1 Safety notes................................................................................................ 15

6.2 Overview .................................................................................................... 16

6.3 Connectors................................................................................................. 17

6.3.1 Connectors on the back side of the machine 17

6.3.2 Control elements on front side of the machine 18

6.3.3 Stepper motor control assembly 20

6.4 Connectors of the stepper motor control .................................................... 21

6.4.1 Access to stepper motor control and their components 21

6.4.2 Connectors 22

6.5 Adjusting the stepper motor power amplifiers............................................. 27

7Installation and initial operation................................................................................ 30

7.1 Safety notes................................................................................................ 30

7.2 Preparation................................................................................................. 30

7.2.1 Connections 30

7.3 Software installation ................................................................................... 31

7.4 Operation modes........................................................................................ 32

7.4.1 Using the ICP 3020 / ICP 4030 in CNC mode 32

ICP 3020 / ICP 4030 iMC-P Operating instruction

Seite 4

7.4.3 Using the ICP 3020 / 4030 in DNC mode 34

8Maintenance................................................................................................................ 35

8.1 Cleaning the machine................................................................................. 35

8.2 Lubrication..................................................................................................35

9Faults ........................................................................................................................... 37

10 Accessories.............................................................................................................. 38

11 Technical data .......................................................................................................... 39

11.1 Dimensions and weight .............................................................................. 39

11.2 Drive........................................................................................................... 39

11.3 Electrical data............................................................................................. 39

12 Declaration of conformity for complete machinery............................................... 40

13 Bibliography ............................................................................................................. 41

14 Index.......................................................................................................................... 42

15 Appendix................................................................................................................... 43

ICP 3020 / ICP 4030 iMC-P Operating instruction

page 5

1 Introduction

This manual contains the operation instruction for machinery of type ICP with iMC-P

stepper motor control.

The machine is delivered fully assembled on a pallet. In the scope of delivery of the ICP

3020 / 4030 is included:



machine case inclusive

othree drive axles with ball screw spindle 16 x 10mm, 5mm, 4mm or 2,5mm,

2 phase stepper motors with two limit switches

oprotection hood with solenoid interlock

stepper motor control behind the backplane of the machine inclusive:

onet input filter with main switch and fuses

o2 phase stepper motor power amplifiers up to 4 axes with 4A rated current

obase board with processor (core module)

osecurity circuit module (SC module)

o48V and 24V power supply unit

oFunction keys and emergency stop switch on the machine front side

onet cable

ocommunication cable

drilling / milling machine with 3 mm collet



wrench for collet, wrench opening

clamping set (lever, stop rails,5mm hexagon wrench

)



triangular wrench to unlock the protection hood

4-fold power strip with lighted main switch

Remote as control software (optional: ProNC)

CAD/CAM software isyCAD/CAM 2.5 Plus

(optional)

operating instruction

Please note this manual that you

•install and do commissioning of CNC machine correctly

•can work safety, fast and effectively

•keep away danger from persons and the equipment

•can fully profit from the capabilities of CNC machine.

ICP 3020 / ICP 4030 iMC-P Operating instruction

page 6

2 Intended use and reasonably foreseeable misuse

Isel CNC machinery of type ICP are CNC controlled machinery with more than one linear

axis resp. one or two optional rotation axis. The motor power amplifiers will be driven via a

PC based stepper-motor-control. All control and power electronics for the axis is mounted in

a control cabinet.

Differences between CNC machine and CNC base machine:

isel-CNC-machine:

In the new, at 29.12.2009 legally binding machine directive 2006/42/EC, is the term

“machinery” defined as follows (quote from EC directive, article 2, letter a):

„machinery“

an assembly, fitted with or intended to be fitted with a drive system other than directly applied human or

animal effort, consisting of linked parts or components, at least one of which moves, and which are joined

together for a specific application.

Each isel-CNC-machine delivered with a tool (e.g. milling or engraving spindle, metering

device, measuring device like CCD camera or triangulation laser, water jet nozzle, plasma

burner), is for the purpose of the directive 2006/42/EC a machine, because she was

manufactured for a specific purpose resp. specific application and therewith a specific

usage.

The usage results from the kind of tool which is mounted on a moveable axis, e.g.:

tool = milling tool usage for milling, drilling

tool = engraving tool usage for engraving

tool = metering device usage for metering

tool = water jet nozzle usage for water jet cutting

The manufacturer isel Germany AG is able to effect a legal prescribed risk assessment for

the CNC-machines. CNC-machines will be delivered with a machinery enclosure.

isel-CNC-base-machine:

In the new, at 29.12.2009 legally binding machine directive 2006/42/EC is the term “partly

completed machinery”defined as follows (quote from EC directive, article 2, letter g):

„partly completed machinery”



An assembly which is almost machinery but which cannot in itself perform a specific

application. A drive system is partly completed machinery. Partly completed machinery

is only intended to be incorporated into or assembled with other machinery or other

partly completed machinery or equipment, thereby forming machinery to which this

Directive applies;

Each isel-CNC-base-machine delivered without a tool and therefore not for a specific

application is for the purpose of the directive 2006/42/EC a partly completed machine.

The CNC-machine / CNC-base-machine is used for work in dry rooms (workshops,

laboratories) and industrial firms (max. ambient temperature: 40°C)

ICP 3020 / ICP 4030 iMC-P Operating instruction

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CNC-machine:

oThe CNC-machine (complete machine) is according to the type mounted on the

machine tool appropriately used. That is, the concrete tool of the CNC machine

specifies the intended use of the machine within the meaning of the Machinery

Directive (Annex I, Section 1.1.2). Under this premise, the CNC-machine is

suitable for milling, drilling, cutting, engraving, metering, measuring or water jet

cutting. The CNC-machine is not suitable for graphite machining.

oAppropriate processing materials are light metals, plastics, wood, glass, platinum

materials, etc.

oNot permitted are materials which produces during processing harmful gases

oThe CNC-machine is prepared for an extraction unit device. This extraction unit is

preferably suitable for dry dust (wood dust, fibreglass / fibreglass dust, platinum

dust, etc.).

The CNC base machine (partly completed machine) can be added by you as the buyer

of the base-machine with a variety of appropriate processing tools to a CNC-machine

(complete machine) in compliance with the requirements of the machinery directive. You

are responsible for CE certification if you use the machine itself resp. sell (bring to

market). The CE certification also includes the legally required identification of a safe

machine by the CE mark.

CNC-machinery for milling processes:

oThe CNC-milling-machines are designed for milling/drilling of the following

materials: aluminium, copper, brass, plastics (e.g. GRP / fibreglass), wood

oThe processing of magnesium is prohibited because of fire.

oDuring the processing of steel / stainless steel only engraving or a processing

with low cutting forces is possible.

oIt shall not be used milling spindles with a tool holder greater than ISO 25 or HSK

25 (hollow shank taper). The speed of the spindle drive may not be higher than

the corresponding processing speed for the material.

oAll machines are designed for milling spindles (spindle machining, induction

motor) with a maximum of 3 kW drive power.

oCutters and drills may be used up to a maximum shaft diameter of 12 mm.

oThe tools form cutters and conical formers for timber industry may be used up to

a maximum cutting diameter of 45mm and a shaft diameter of 12 mm.

The rapid traverse velocity should not exceed the values of 150mm/sec till 200mm/sec

depending on the machine size.

The feed rate of the processing tool in the material must be determined technologically

and should be smaller than the rapid traverse speed.

For the secure clamping of the tools in the tool holder, the user is responsible.

To the reasonably foreseeable misuse belongs the operation of the machine by two

persons. It is prohibited that one person executes a motion of the axis of the CNC

machine via software (manual move or program start) or by pressing the START button

on the operating console / CNC operation panel and another person is touching into the

machines workspace or do work in another way when the safety door is open and an

axis movement is going on.

You are not allowed to manipulate the locking of the safety door.

ICP 3020 / ICP 4030 iMC-P Operating instruction

page 8

3 Safety instructions

Do not operate the machine in a potentially explosive atmosphere

The machine is fully enclosed.

The transparent panes (material: polycarbonate) mounted in the machine

frame resp. in the door ensure during operation of the machine (setup or

working process) protection against moving machine parts as well as

eventually thrown work piece fragments from the work area.

The

housing protects you from moving tools, reduces the noise level and

holds back chips.

The door is

locked

during operation

and cannot be opened (safety

solenoid interlock). Please do not change or remove this mechanism.

You are not allowed to put a CE marked CNC machine into operation if

the enclosure is not complete, intact or the polycarbonate panes are

damaged.

The delivered CNC base machinery without safety door / hood are partly

completed machinery for the purpose of the directive 2006/42/EC. They are

delivered without a CE marking. It applies the declaration of incorporation

and the assembly instruction.

As the operator of the CNC base machine, you are responsible for

taking appropriate protective measures based on your risk

assessment to comply the requirements for the machine according to

Machinery Directive 2006/42/EC.

During operation of the CNC machine, we recommend the wearing of

appropriate hearing protection and appropriate protective equipment (e.g.

protective glasses)

Be careful that work pieces are tightly clamped. The use of save and

suitable parts / devices for work piece clamping is one of the tasks of the

operator of the CNC machine. Unsuitable not safe devices for work piece

clamping can cause unfasten of work piece from device during operation.

This can result in heavy damage and accidents with fatality or personal

damages. In this case can also damages of tool, work piece, clamping

device or other parts of the machine occur.

In case of emergency, you will find an emergency HALT switch on your

hand control unit / CNC control panel. It will interrupt power supply for the

power electronics (motor power amplifiers) and frequency inverter for main

spindle drive (STOP category 0 –interrupt of drives power supply)

The key switch on the hand control unit may be used only by

knowledgeable and instructed persons, because in TEST mode there is an

increased risk of damage.

ICP 3020 / ICP 4030 iMC-P Operating instruction

page 9

Please keep the replacement key switch under your personal check.

The operator has guarantee sufficient ventilation according accruement of

dust or gas, caused by the operation process of working pieces.

If the sound pressure level near the machine should be higher than 70

dB(A) the operator has to wear an applicative ear protection.

The work at and with the machine is only allowed for authorized,

knowledgeable and instructed persons. Those persons have to be informed

by a special instruction about possibly appearing endangerments

(especially residual risk).

Do not use running water for cooling but a spray-cooling system with a

spray-fog causing the cooling effect (look accessories). Drop formation and

their gathering below the mounting table must be avoided.

3.1 Occupational safety

By following the instructions at work may present a risk of persons and / or the device can

be prevented.

Not observing these instructions may cause a danger to persons and

goods by mechanical or electrical influences or the failure of the device.

Not observing the safety results in the loss of any claims.

3.2 Operators

The machine may be operated and maintained only by authorized, trained and

instructed personnel. An instructed person is who was on her teaching duties

and the possible risks for improper conduct and, where necessary trained and

instructed on the necessary safety equipment and protective measures. Such

personnel must have received an instruction about possible dangers. As a staff

can judge who is due to his technical training, knowledge and experience and

knowledge of the relevant provisions of the delegated work and identify possible

dangers. If the staff does not have the necessary knowledge, it must be trained

accordingly.

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