Isel ICP 4030 Montageanleitung

ICP 4030

ICP 3020

ICP 2015

Platz für Typenschild

Ãi-CNC Compact Equipment

Ãi-CNC Machine

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On this Manual

Various symbols are used in this Manual to quickly provide you with brief information.

Danger Caution Note Example Additional

Information

Despite all care, printing errors and mistakes cannot be ruled out completely.

Suggestions for improvement and notes on errors are always welcomed.

Ãi machines and controllers are CE compliant and are marked accordingly.

Any other machine parts and components subject to the CE safety guidelines may not be

commissioned unless all relevent standards are fulfilled.

isel Germany shall not accept any liability for any modifications on the device by the

customer.

The limit values specified in the Certificate of Conformity only apply to the original

configuration from works.

Manufacturer: isel Germany AG

Bürgermeister-Ebert-Str. 40

D-36124 Eichenzell

Fax: +49-6659-981-776

E-Mail: [email protected]

http://www.isel.com

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This manual includes the instructions for all machines of the ICP type.

The ICP is provided in three different system configurations. However, this listing also specifies

which part of the instructions is relevant for you. This applies also to the chapters.

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The case is supplied including the driving axes, without electronics, without software,

without tooling machine. With this system configuration, you can employ and connect

your own controller electronics. A tooling machine is also freely selectable.

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In addition to type 1, this system configuration includes an Ãil controller for the linear

axes. It contains a safety circuit and some optional inputs/outputs (24 V and/or 230 V).

For this purpose, you receive the Ãil HPDOWN software and the I5DRV machine driver.

The tooling machine is freely selectable.

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The complete installation (mechanics, electronics, tooling machine and software

(ISY-CAM + REMOTE, I5DRV)) is immediately ready after commissioning.

At every expansion level, the ICP is a compact machine that offers an abundance of

possibilities for processing work pieces.

As a prerequisite for your work with the ICP and depending on the implementation, you

require basic knowledge in CNC engineering and PC application, a computer, a mains

socket, and some creativity.

*i>Ãi]ÊVÃ`iÀÊÌiÃiÊÃÀÌÊÃÌÀÕVÌÃÊÌ

• properly commission the equipment,

• fast, safely, and effectively work,

• keep away dangers of persons,

• and thus exploit the full potential.

To get acquainted to work with this machine, we recommend that you carry out the

processing example which is appended to these instructions (for the ICP with the HPDOWN,

REMOTE, and/or ISY software).

We wish you a lot of success. Enjoy your future working with the ICP.

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You find

- iiÀ>ÞÊÛ>`ÊÌiÃ in chapters 1, 2, 7 and 8

- Description of theÊiV>VÃ in chapters 3, 4 and 7

- Description of theÊiiVÌÀVÃ in chapters 5, 6 and 7

- Description of theÊÃvÌÜ>Ài in the processing example (appendix) and in separate

manuals

- Description of theÊ>VViÃÃÀÞ in the appendix

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5.1 Preparations ............................................................................................................................ .12

5.2 Important operating information ............................................................................................. .16

5.3 The FLASH EPROM (use only for free programming) ............................................................ .17

5.4 First commissioning ................................................................................................................ .18

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7.1 Accessory ................................................................................................................................ .21

7.2 Pin assignment ........................................................................................................................ .22

7.2.1 For the ICP with electronik ...................................................................................................... .22

7.2.2 For ICP without electronic ...................................................................................................... .24

n ««i`Ý °°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°° °ÓÈ

Certificate of conformity .......................................................................................................... .26

Service waybill ........................................................................................................................ .27

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The ICP is a machine tool with three linear axes that can electronically be controlled.

A further (rotary) axis is available in addition.

- The machine is planned for training and the small assembly line production.

- It is designed for the application in dry rooms, business rooms, living and training areas

and in labs and small firms (maximal ambient temperature 40° C).

- The machine is suitable for milling, boring, cutting, engraving, proportioning, metering,

positioning, and many similar applications.

- You can install the most different suitable tooling tools or mount instruments, appropriate

for the above mentioned applications.

- Suitable tooling materials are light metal, plastics, wood, glass, printed circuit materials.

For safety reasons, graphite is not permissible (danger of explosion) as material.

Also not admissible are materials that produce health-endangering gases during

processing.

- The machine is prepared for a suction apparatus. With preference, this suctioning is

suitable for dry dust kinds (wood, printed circuit boards, etc.).

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- The complete controller and power electronics of four axes are contained in the controller

of this machine. The IMC4 controller (interpolation operation) is installed in the ICP.

The machine can also be operated in the CNC mode using the integrated FLASH EPROM.

- Using any computer, you can actuate the machine with the IMC4 controller via the serial

interface. In addition, you may execute an already internally stored processing program

(in flash EPROM) without computers.

- Optionally, two 24 V outputs, two 24 V inputs, and a 230 V output are available for

connecting further components (e.g. resistive loads).

ÞÊvÀÊÌÞ«iÊÎ

- With the ISY CAD/CAM software, you can directly pass on the previously generated

CNC data to the machine and initiate the processing of the work piece via a corresponding

controller program.

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- The machine must not be operated in a blast capable atmosphere.

- The machine is completely encapsulated. The casing protects you against moving tools,

decreases the operating noise level, and restrains the chips.

- While tooling, the hood is locked and can not be opened.

You may neither remove nor modify this protection measure (only type 2 and 3).

- Hardware and software are included in the safety circuit i.e. the machine functions only

with the appropriate and intact controller heart on the printed circuit board

(only type 2 and 3).

- For emergency situations, you find an Emergency-Off switch on the front-panel of the

machine.

It interrupts the power supply to the power module and tooling machine.

However, the software - machine communication remains possible for fault tracing

(only type 2 and 3).

- Only experts and trained persons may handle the keyswitch since a higher risk exists in

test mode (only type 2 and 3).

Please, keep the alternative key under lock and key.

- All 230 V loads are only single-pole switched. You must assume that an interrupted load is

not necessarily voltage-free (only type 2 and 3).

- Ensure sufficient ventilation at dust or gas development that is caused by processing the

materials.

- Use only suitable devices (laser class 2) if you want to apply a laser for measuring

applications. Consider the corresponding technical regulations.

- For cooling, no flowing water may be used but only a sprinkle/chilling appliance with

which a spray causes the cooling effect (see accessories).

No drops may form themselves and flow under the clamping plate.

- Do not use spirit as coolant (danger of explosion!).

- Clean the machine regularly and remove chips and dust deposits.

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Investigations, accomplished by the Association of German Machine Tool Factories (VDW) in

connection with the responsible employer's liability insurance association have pointed out

new aspects about the aging of polycarbonate as material for safety panes at machine tools.

Although polycarbonate worked very good for this purpose, these panes sometimes

substantially lose their ability to hold back flying around parts, especially under the influence

of cooling lubricants. At longer term, polycarbonate panes that are double-sided protected

against the effects of splinters, cooling lubricants, detergents, steams, etc. have hereby

shown the highest resistance.

In order to set you in the position to carry out your care business, we would like to point out

that safety panes made of polycarbonate are therefore to be examined regularly for their

retaining abilities and to be changed if necessary. Additionally, such safety panes are to be

classified as wearing parts in future. Beyond that, when you sale it, you are also obligated to

inform the possible buyer of such a machine accordingly about that.

Even with consideration of these new realizations polycarbonate will be further used as

material for safety panes in mechanical engineering due to its extremely high retaining ability.

Spare panes ready to be installed can therefore be ordered from us at any time. In order to

increase the necessary exchange intervals, we can also offer a retrofit kit for an additional

protection on the operator side if desired.

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The machine is provided completely mounted on a palette.

Contained in ÃV«iÊvÊ`iÛiÀÞ of the ICP are:

• machine case with three linear axes included

- complete controller electronics (only type 2 and 3)

- drilling and milling machine with 3 mm split chuck - as a standard (only type 3)

• key for split chuck, SW 22 (only type 3)

• clamping set (hand lever, stop bars, 5 mm socket spanner)

• triangular wrench for unlocking the hood switch

• AC power cable, PC - machine data cable (only type2 and 3)

• 4-fold socket outlet with illuminated mains switch (only type 2 and 3)

• Driver software for DOS including setup program, 1 floppy disk, 1 manual (type 2 and 3)

• PRO-PAL program, 1 floppy disk, + processing example (only type 2)

• REMOTE program, 1 floppy disk, + processing example (only type 3)

• ISY-CAM CAD/CAM software (only type 3)

• and these service and maintenance instructions

The Ã«>ViÊÀiµÕÀiiÌ of the machine is limited to the external measurements and to

sufficient room in front of the machine in order to operate and arrange the processing, plus

approx. 10 cm behind the machine to allow for connectors. The hood of the housing opens

upwards. Thus, the required total height is approx. 1,2 meters.

ÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊiÃÃÊ>`ÊÃ«>ViÊÀiµÕÀiiÌ

Remove the sheet steels of the feet of the machine with which it is secured on the palette.

Then, set up the machine horizontally onto a flat, fixed face.

You can compensate for small unevenness of the base area at the feet.

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During transportation, please pay attention to the supply and connection cables (remove if

needed) so that they are not damaged. Use only suitable lifting devices.

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The V>«}ÊÃiÌ is made up by a hand

lever clamping assembly and two stop

bars with mounting hardware for the T-slot

plate.

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iVÌÃ to the controller of the machine (type model 1):

➀Z-axis (Amphenol connector)

➁X-axis (Amphenol connector)

➂Y-axis (Amphenol connector)

➃A-axis (axis of rotation )(Amphenol connector) The pin allocation of

➄START and STOP push-button (9-pin connector) the connectors ➀ - ➆

➅hood switch (9-pin Sub D connector) is located in the

➆POWER / emergency push-button (15-pin connector) technical data

➇grounding point

➈tooling machine

For the >VViÃÃÀiÃ] different parts are already pre-installed or prepared for mounting.

For this purpose, also read the information in the appendix.

You can connect the cable of a tooling machine to the coupler

terminal block in the branch box at the side of the Z-axis.

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Open the hood before switching off the machine using the mains switch. After this, this is no

more possible (only type 2 and 3).

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«ÜiÀÊ«Õ}ÊÊÀ`iÀÊÌÊ«ÀiÛiÌÊ>Ê>`ÛiÀÌiÌÊÃÌ>ÀÌ}°

Clean the machine regularly with a broom or vacuum cleaner of all chips (no compressed

air). That protects the mechanics against early wear.

- With frequent machining operations and very fine chips (dusts), you should regularly

remove the cover plate of the Y-axis below the T-slot plate and remove possibly penetrated

chips and/or dusts.

- The sealing lips include a Teflon component and require no special maintenance.

- Clean the perspex windows with a non-abrasive fluid cleaner.

- The shaft guides and drive shafts are provided with a long-term lubrication ex works.

Depending on the load, you should grease the shaft guides and drive shafts approx. all

500-1000 operating hours. Use usual rolling bearing grease for that purpose.

Ex works, the shaft guides and shafts are lubricated using GP00/000F-20 sodium soap

grease according to DIN 51 502.

Please, you lubricate all 100-200 operating hours if you use oil.

At first, make a reference movement for lubricating the driving axis. Then, open the hood

and only now switch off the machine.

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