ITT ProSmart Original Betriebsanleitung
ProSmart Installation & Operation Guide
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ProSmart Installation & Operation Guide
Index
Important Safety Reminder
Getting Started Section 1
Communication Module Installation Section 2
Communication Configuration
Mechanical Installation
Power Connections
Data Monitor Installation Section 3
Mechanical Installation
Power Connections
Class I Division 2 Cap Lock Installation
Sensor Installation Section 4
Tachometer Sensor Installation
Vibration & Temperature Sensor Installation
ProNet User Guide Section 5
Logging into ProNet
Dashboards
My Machines
Data and Trending
Analytical Features
Appendices
MODBUS Information A-1
ProSmart Data Sheets A-2
Troubleshooting A-3
ProSmart Installation & Operation Guide
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ProSmart Installation & Operation Guide
SAFETY INSTRUCTIONS
IMPORTANT SAFETY REMINDER
To: Our Valued Customers
The information in this section must be studied before attempting any work on
or with the ProSmart Wireless Condition Monitoring System.
Products manufactured and furnished by ITT Monitoring and Control will
provide safe, trouble-free service when properly installed, maintained and
operated. We have an extensive network of experienced sales and service
professionals to assist in maximizing your satisfaction with our products.
Safe installation, operation and maintenance of ITT’s equipment are essential
end user responsibilities. The ProSmart Installation and Operation Guide
identify specific safety risks that must be considered at all times during the life
of the product. Understanding and adhering to these safety warnings is
mandatory to ensure personnel, property and/or the environment will not be
harmed. Adherence to these warnings alone, however, is not sufficient; it is
expected that the end user will also comply with industry and corporate safety
standards. Identifying and eliminating unsafe installation, operation and
maintenance practices is the responsibility of all individuals involved in the
installation, operation and maintenance of industrial equipment.
Safety Symbol and Signal Word Explanation:
This is the dangerous voltage alert symbol. It warns of high voltage which
can cause death or physical injury. Obey all safety messages that follow this
symbol to avoid possible injury or death
This is the safety alert symbol. It is used to alert you to potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid
possible injury or death.
DANGER indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided,
may result in minor or moderate injury.
NOTICE NOTICE used without the safety alert symbol addresses
practices which, if not avoided, may result in property damage.
ProSmart Installation & Operation Guide
SAFETY INSTRUCTIONS
With respect to ProSmart Wireless Condition Monitoring System installation,
operation, and maintenance activities the following risks bear reinforcement
above and beyond normal safety precautions:
All electrical installation and maintenance work must be undertaken by a
qualified electrician only. Failure to do so will result in serious injury or death.
During installation all equipment must be disconnected from the power supply
without any possibility of being made live (Lockout/Tagout). Failure to do so
will result in serious injury or death.
The ProSmart System is designed and certified only to be installed in a non-
hazardous location or a hazardous location labeled as Class I Division 2, Group
A B C D T4 only. The rating is contingent to proper installation of modules for
Class I Division 2. Failure to do so could result in serious injury or death.
The Data Monitor requires 12-24VDC and the Communication Module requires
12VDC. Connecting the module to AC or a higher voltage could result in
serious injury or property damage.
The Communication Module and Data Monitor are equipped with a radio
transmitter and receiver operating in the 2.4GHz band. To satisfy FCC radio
frequency exposure requirements for mobile type transmitting devices, a
separation distance of 20cm or more should be maintained between the
antenna of the Communication Module and Data Monitor and persons during
operation, with exception of hands, wrist, feet, and ankles. To ensure
compliance, operations at distance closer than 20cm are prohibited. Excessive
radio frequency exposure should be avoided.
The Data Monitor is equipped with a relay output. This relay output may be
activated as soon as power is connected to the unit. This may result in
unintended consequences. To ensure the relay activates only when desired, do
not connect the Data Monitor relay wires until the system accepting the
contact closure is ready (alarm beacon, horn, etc.).
The DC capacitors contain electrolyte and the printed circuit boards contain
lead, both of which will be classified as hazardous waste within the EU. They
must be removed and handled according to local regulations.
ProSmart Installation & Operation Guide
SAFETY INSTRUCTIONS
Due to some materials used in some electrical components, thoroughly wash
hands with soap and water after handling any electrical components. Always
use protective glasses, gloves, and clothing.
Please take the time to review and understand the safety instructions,
installation and operation guidelines provided in the ProSmart Installation and
Operation Guide for the applied equipment.
The ProSmart System has been designed for safe and reliable operation when
properly installed, applied and maintained in accordance with the instructions
in the ProSmart Installation and Operation Guide. ITT Monitoring and Control
shall not be liable for physical injury, damage or delays caused by failure to
follow these instructions.
NOTICE
No modifications should be made to the Communication Module and Data
Monitor enclosures and the cover should not be removed from the Data
Monitor Electronic Board Chamber; otherwise, the warranty will be void.
ProSmart Installation & Operation Guide
SAFETY INSTRUCTIONS
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ProSmart Installation & Operation Guide
GETTING STARTED
Page 9
INTRODUCTION
The ProSmart Wireless Condition Monitoring System provides a cost effective method to monitor all types
of rotating equipment all year around - 24 hours a day; 7 days a week; 365 days a year. The ProSmart
System collects machine specific information and provides warnings and alarms to users. The ProSmart
System is designed around ease of installation, rapid deployment, easy system expansion, and no
additional IT infrastructure required. A user needs very little training to start using the ProSmart system.
The ProSmart System consists of four core components: ProNet Server Application, Communication
Module, Data Monitor, and Sensors.
ProNet Application
An internet based system providing Graphical User Interface for Analysis Tools such as FFTs and Band
Alarms, Event and Alarm Management, and Historical Data Management. ProNet automatically alerts the
select users to alarms via e-mail or voice phone calls so that the problem can be rectified before it results
in machine failure. Data storage and maintenance is handled by ITT and requires minimal IT involvement.
Communication Module
A field mountable wireless data communication module, manages all data communication between the
Data Monitor module(s) and ProNet server application. The Communication Module supports
communication to the server via Local Area Networks (LAN), dedicated broadband connection such as
cable and DSL, GPRS, and CDMA cell modems.
Data Monitor
A field mountable wireless data monitoring module for capturing, analyzing, and processing conditions of
any rotating equipment such as pumps, compressors, blowers, fans, mixers, etc. using Sensors and
analog/digital inputs. The Data Monitor should be mounted in close proximity to the machine.
Sensors
Range of ProSmart specific industrial “Plug and Play” sensors measuring Vibration, Temperature, and
Speed. ProSmart also allows 3 analog process inputs in the form of 4-20mA to be analyzed. ProSmart will
also analyze 2 digital inputs in the form of 0-24VDC. This moves ProSmart from being just a vibration
monitoring device to a complete condition monitoring solution.
ProSmart and its related products are protected by the following patents: 6,464,464; 6,487,903
B2; 6,564,627; 6,591,697; 6,648,606; 6,681,634 B2; 6,776,584; 7,080,508 B2; 7,112,037 B2.
ProSmart Installation & Operation Guide
GETTING STARTED
ProSmart Wireless Condition Monitoring System Architecture
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