Ivoclar Vivadent Programat CS6 Bedienungsanleitung

Programat®CS6

Operating Instructions

Table of Contents

List of Parts 4

Introduction 6

1 Indications 7

2 Application 9

2.1 Installation and initial start-up 9

2.1.1 Unpacking and checking the contents 9

2.1.2 Selecting the location 9

2.1.3 Initial start-up 9

2.2 Operation and configuration 14

2.2.1 Introduction to the operation 14

2.2.2 Firing programs and programming options 17

2.2.2.1 Program structure 17

2.2.2.2 Program selection 18

2.2.2.3 Starting and stopping programs / Operation indicator 18

2.2.2.4 Editing programs 19

2.2.2.5 Adjustable parameters in the program screen 22

2.2.2.6 Adjustable parameters in the Options menu 23

2.2.3 Managing programs 24

2.2.4 Advanced functions of the furnace 25

2.2.4.1 Settings 25

2.2.4.2 Information 29

2.2.4.3 Temperature calibration 31

2.2.4.4 Data backup 33

2.2.4.5 Software update 34

2.2.4.6 Diagnosis 35

2.2.4.7 Maintenance programs 38

2.2.5 Multimedia functions 40

2.2.5.1 Image display 40

2.2.5.2 MP3 player 41

2.2.5.3 Video player 42

2.2.6 Digital Shade Assistant (DSA) function 44

2.3. Practical use 48

2.3.1 Correctly loading the furnace 48

2.3.2 Firing with an Ivoclar Vivadent program 49

2.3.3 Firing using an individual program 51

3 Maintenance, Cleaning, Diagnosis 54

3.1 Monitoring and maintenance 54

3.2 Cleaning 55

3.3 Stand-by 56

4 What If... 57

4.1 Error messages 57

4.2 Technical malfunctions 62

4.3 Repairs 63

4.3.1 Changing the fuse 63

4.3.2 Emergency opening of the furnace head 63

4.4 Reset to factory settings 64

5 Safety Notes 65

6 Notes on Storage and Transportation 70

7 Technical Data 71

7.1 Applied standards 71

8 Delivery Form 72

9 CE Declaration of Conformity 73

List of Parts

6 Furnace head air

vents

7 Warnings

8 Object tray in

cooling tray

9 Housing shell

10 Touch screen

11 Membrane-sealed keys

3 Cooling tray

2 Housing shell

air vents

17 Cover

18 Sealing surface

19 USB connections

1 Furnace head housing

4 Recessed grip

12 Attachment screw for

cooling tray

13 Firing chamber

object tray

14 Firing chamber object

tray rest

15 Heating element

16 Firing chamber

insulation

5 OSD Optical Status

Display

20 Furnace head seal

22 Thermocouple

21 Furnace head insulation

List of Parts

31 Fan

32 Rating plate

33 Power socket

34 On/Off switch

35 Power cord

36 Ethernet connection

25 Socket for

vacuum pump

26 Vacuum pump

power cord

27 Vacuum pump fuse

28 Heater fuse

29 Vacuum hose

connection

30 Vacuum hose

23 Holder

firing tongs/tweezers

24 Attachment screw

for holder

Dear Customer

Thank you for having purchased the Programat®CS6. It is a

state-of-the art sinter, crystallization and glaze furnace for

dental applications.

The Programat CS6 is suitable for the sintering and glazing of

zirconium oxide materials such as IPS e.max®ZirCAD as well as

the crystallization and glazing of e.g. IPS e.max CAD. The

furnace has been specifically developed for these purposes.

Inappropriate use may damage the equipment and be harmful

to personnel.

Please observe the relevant notes and read the Operating

Instructions carefully.

We hope you enjoy working with the Programat CS6.

Introduction

1 Indications

Intended purpose

Furnace for dental restorations for the sintering and glazing of zirconium oxide materials such as IPS e.max ZirCAD as well

as for the crystallization and glazing of e.g. IPS e.max CAD.

Use

The Programat CS6 is a sintering, crystallization and glazing furnace for the dental field. It was specifically

developed for use in the dental office. The firing chamber may be heated up to max. 1560°C (2192°F) by means of a heating

element. Furthermore, the firing chamber has been designed in such a way that a vacuum may be created with a vacuum

pump. Electronic components with the corresponding software monitor and control the firing programs. Additionally, the

set and actual temperatures are continuously compared.

Use the Programat CS6 exclusively for the sintering, crystallization or glazing of dental ceramic materials. Other uses than

the ones stipulated, e.g. cooking of food, firing of other materials, etc., are contraindicated. The manufacturer does not

assume any liability for damage resulting from misuse. The user is solely responsible for any risk resulting from failure to

observe these Instructions.

Further instructions to assure proper use of the furnace:

– The instructions, regulations and notes in these Operating Instructions must be observed.

– The instructions, regulations and notes in the material's Instructions for Use must be observed.

– The furnace must be operated under the indicated environmental and operating conditions (see Chapter 6)

– The Programat CS6 must be properly maintained.

Additional information

The device has been developed solely for use in dentistry. Start-up and operation should be carried out strictly according to

the Operating Instructions. Liability cannot be accepted for damages resulting from misuse or failure to observe the

Instructions. The user is solely responsible for testing the apparatus for its suitability for any purpose not explicitly stated in

the Instructions.

Signs and symbols

The signs and symbols in these Operating Instructions facilitate the finding of important points and have the following

meanings:

Symbol Note

Observe Operating Instructions

Risks and dangers

Contraindication

Warning, hot surface (burn hazard)

Beware of hand injuries (risk of crushing)

Important information

Warning signs and symbols on the furnace

The symbols on the furnace have the following meanings:

Symbol Note

Alternating current

Direct current

Dispose of the product according to the national legal

provisions regarding the disposal of electronic devices.

Recyclable

General warning sign. Caution when using the device. Please

read these Operating Instructions.

Warning, hot surface (burn hazard)

Beware of hand injuries (risk of crushing)

Observe the Operating Instructions

(Failure to observe the Operating Instructions may expose the

patient or operators to a risk)

Serial number

Date of manufacture

This chapter is especially important for individuals who work with the Programat CS6 or who have to carry out

maintenance or repair work. This chapter must be read and the corresponding instructions followed!

Notes on the images in the Operating Instructions

All images and illustrations in these Operating Instructions are used for exemplification and the details are not authoritative

for the construction of the furnace. They are symbols, which may slightly differ from the original, e.g. due to

simplification.

1. Indications

2 Application

2.1 Installation and initial start-up

2.1.1 Unpacking and checking the contents

Remove the furnace components from their packaging and place them on a suitable table. Please observe the instructions

on the outer packaging.

There are no special transportation grips on the furnace. However, it can be carried by the grooves on the sides of the

furnace bottom. The furnace should be carried by two people. If this is not possible, the device should be carried with the

rear of the furnace facing the body for ergonomic reasons. The furnace must not be carried by holding on to the display or

the cooling tray. Check the delivery for completeness (see delivery form in Chapter 8) and transportation damage. If parts

are damaged or missing, contact your local Ivoclar Vivadent Service Centre.

We recommend keeping the original packaging for future service and transportation purposes.

2.1.2 Selecting the location

The device is only permitted for use in closed rooms within the specified ambient conditions (see Chapter 6).

Place the furnace on a flat non-combustible table using the rubber feet. Make sure that the furnace is not placed in the

immediate vicinity of heaters or other sources of heat. Make sure to observe a clearance between the wall and the rear of

the device as well as on the left side of at least 10cm for air circulation purposes. Furthermore, there must be sufficient

space above the furnace head so that the furnace head can open without difficulties. Also ensure that there is enough

space between the furnace and the user, as the furnace releases heat during the opening of the furnace head.

The furnace should neither be placed nor operated in areas where there is an explosion hazard.

2.1.3 Initial start-up

The start-up of the furnace is very easy and involves only few steps. Before you start, make sure that the voltage indicated

on the rating plate (32) complies with the local power supply. If this is not the case, the furnace must not be connected.

Mount the tong holder left or right on the back of the furnace.

Connections

– Power connection

Please make sure that the voltage indicated on the rating plate

complies with the local power supply. Subsequently, connect the power

cord (35) with the power socket of the furnace (33).

The device must only be operated with the supplied original power cord

or a replacement cord with the same specifications.

– Vacuum pump connection

Connect the vacuum pump plug (26) with the vacuum pump socket (25).

We recommend using a vacuum pump from Ivoclar Vivadent, since these

pumps are especially coordinated with the furnace. If other pumps are

used, always observe and do not exceed the maximum power

consumption specified on the rating plate at the rear of the device.

Connect the vacuum hose (30) with the vacuum hose connection (29).

Do not shorten the vacuum hose!

The minimum length of the vacuum hose is 1.6 m.

– Connect the power cord with the wall socket.

– Put the On/Off switch (34) at the rear of the furnace on position I.

Please note that the furnace may require a certain acclimation

time (up to four hours) after having been transported. This is

particularly true if the furnace was exposed to substantial

temperature changes (water condensation). Switch the furnace on only after the acclimation time.

Basic settings upon initial start-up

Upon the initial start-up of the new furnace, a number of basic settings are required. These settings are saved and can be

edited in the settings menu at a later time.

Step 1:

Select the language

The first setting is the language selection. The touch buttons (display keys) can be operated by tapping the display.

Step 1 Step 2 Step 3

Select the desired language using the [Arrow up/down] buttons. Confirm the entry with the green button. By pressing

the [Continue] button, you will reach the next entry screen.

Step 2:

Select the temperature unit

Select the desired temperature unit.

By pressing the [Continue] button, you will reach the next entry screen.

2. Application

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