Ivoclar Vivadent Programat EP 5010 G2 Bedienungsanleitung

Operating Instructions

Valid from

software V7.0

Programat®EP 5010 G2

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Declaration of conformity

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Table of Contents

List of parts 4

1. Introduction / Signs and Symbols 7

1.1 Introduction 7

1.2 Signs and symbols used in these Operating Instructions 7

1.3 Notes regarding the Operating Instructions 7

1.4 Notes on the different voltage versions 8

1.5 Notes on the images in these Operating Instructions 8

2. Safety First 9

2.1 Indications 9

2.2 Health and safety instructions 12

3. Product Description 14

3.1 General 14

3.2 Hazardous areas and safety equipment 14

4. Installation and Initial Start-Up 15

4.1 Unpacking and checking the contents 15

4.2 Selecting the location 15

4.3 Assembly 16

4.4 Removing the furnace head 19

4.5 Initial start-up 19

5. Operation and Configuration 23

5.1 Introduction to the operation 23

5.2 Firing programs and programming options 27

5.3 Press programs and programming options 44

5.4 Advanced functions of the furnace / Software update 49

5.5 Multimedia functions 65

5.6 Digital Shade Assistant (DSA) function 69

5.7 IoT function 72

6. Practical Use 73

6.1 Firing procedure with an Ivoclar Vivadent program 73

6.2 Firing procedure with an individual program 75

6.3 Press procedure with an Ivoclar Vivadent press program 77

6.4 Press procedure by means of FPF – fully automatic press function 78

6.5 Press procedure using an individual press program 80

6.6 Important notes on the use of the Infrared Technology 82

7. Maintenance, Cleaning and Diagnosis 83

7.1 Monitoring and maintenance 83

7.2 Cleaning 84

7.3 Service note 84

7.4 Stand-by 84

7.5 Power-saving mode 84

7.6 Replacing the press plunger 85

8. What If ... 87

8.1 Error messages 87

8.2 Additional error messages 90

8.3 Technical malfunctions 91

8.4 Repair 92

8.5 Resetting to factory settings 92

9. Product Specifications 94

9.1 Delivery form 94

9.2 Technical data 94

9.3 Acceptable operating conditions 95

9.4 Acceptable transportation and storage conditions 95

10. Appendix 96

10.1 Firing program table 96

10.2 Press program table 96

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List of parts

7 Air vents furnace head

8 Furnace head housing

9 Warnings

10 Touch screen

11 Keypad

12a Optical Status Display

(OSD)

15 Card reader

2 Cooling tray

4 Audio ports

(in / out)

3 Furnace base

housing

16 Covering hood for

head opening mechanism

17 Air vents

furnace base

18 USB connection

19 USB device

20 Ethernet connection

1 Screw for

cooling tray

6 Furnace feet

12b Progress display

5 Speaker

B Ventilation grid press drive A Press drive cover

13 Operating

unit fixture

14 USB connections

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21 Insulation

22 Firing plate

23 Firing plate holder

24 Frame plate

25 QTK2 heating muffle

26 Sealing rims of furnace head

28 Sealing surface

27 Infrared camera

List of parts

32 Rating plate

33 Vacuum pump fuse

37 Connection cover

36 Covering hood for head

opening mechanism

38 Screw for connection cover

C Screw for

press drive cover

39 Air vents rear panel

40 Heating element fuse

41 Vacuum hose connection

42 Vacuum hose

34 Vacuum pump socket

35 Power cord for vacuum pump

29 On / Off switch

30 Power socket

31 Power cord

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47 Furnace head vacuum hose

56 Press drive cable

48 Plug fuse

51 Thermocouple plug

52 Thermocouple

plug socket

53 Furnace head vacuum

connection

44 Furnace head

release

49 Heater plug

50 Heater plug socket

List of parts

67 LAN download cable 68 Programat Firing Tray

Kit 2

69 Programat

USB stick

70 Automatic Temperature

Checking Set ATK2 (test set)

60 Fan 62 Cover for press

electronics

63 Split taper socket

for press plunger

64 Terminal screw for

press plunger

65 Press plunger

66 Head insulation

61 Press electronics

43 Furnace head mounting

45 Heater cable

46 Thermocouple cable

54 Press drive plug

55 Press drive socket

71 Cooling grid

72 Programat

wireless LAN stick

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1. Introduction / Signs and Symbols

1.1 Introduction

Dear Customer

Thank you for having purchased the Programat®EP 5010 G2. It is a state-of-the-art press and ceramic furnace for dental

applications. The furnace has been designed according to the latest industry standards. Inappropriate use may result in

certain risks. Please observe the relevant safety instructions and read these Operating Instructions carefully.

We hope that you will enjoy working with the Programat EP 5010 G2.

1.2 Signs and symbols used in these Operating Instructions

The signs and symbols used in these Operating Instructions facilitate the finding of important points and have the following

meanings:

Symbol Note

Risks and dangers

Important information

Contraindication

Burn hazard

Risk of crushing

The Operating Instructions must be read

1.3 Notes regarding the Operating Instructions

Furnace concerned: Programat EP 5010 G2

Target group: Dental technicians, dental professionals

These Operating Instructions facilitate the correct, safe and economic use of the furnace. Should you lose these Operating

Instructions, extra copies can be ordered at a nominal fee from your local Ivoclar Vivadent Service Center or downloaded

from www.ivoclarvivadent.com.

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1.4 Notes on the different voltage versions

The furnace is available in different voltage versions:

– 110 – 120 V / 50 – 60 Hz

– 200 – 240 V / 50 – 60 Hz

In the Operating Instructions, the furnace is described in the 200 – 240 V voltage version. Please note that the voltage

range shown on the images (e.g. rating plate) may differ depending on the voltage version of your furnace.

1.5 Notes on the images in these Operating Instructions

All images and illustrations in these Operating Instructions are used for exemplification and the details are not authoritative

for the construction of the furnace. They are symbols which may slightly differ from the original, e.g. due to simplification.

1. Introduction / Signs and Symbols

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2. Safety First

This chapter is especially important for individuals who work with the Programat EP 5010 G2 or who have to carry

out maintenance or repair work. This chapter must be read and the corresponding instructions followed!

2.1 Indications

The Programat EP 5010 G2 must only be used to press and fire dental ceramic materials and it should be used for this

purpose only. Other uses than the ones stipulated, e.g. cooking of food, firing of other materials etc., are contraindicated.

The manufacturer does not assume any liability for damage resulting from misuse. The user is solely responsible for any risk

resulting from failure to observe these Instructions.

Further instructions to assure proper use of the furnace:

– The instructions, regulations and notes in these Operating Instructions must be observed.

– The instructions, regulations and notes in the material’s Instructions for Use must be observed.

– The system must be operated under the indicated environmental and operating conditions (Chapter 9.3).

– The Programat EP 5010 G2 must be properly maintained.

Risks and dangers

The furnace head should not be removed from the furnace base as long as

the furnace head is connected by means of the heater cable.

Make sure that no liquids or other foreign substances enter the furnace.

Burn hazard: Never place objects in the firing chamber by hand, since there is

a burn hazard. Always use the tongs (accessories) supplied for this purpose.

Never touch the hot surface of the furnace head, as there is a burn hazard.

Do not carry the furnace by the cooling tray.

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The furnace head must not be carried by holding the cables, as there is a

risk of damaging the cables and the corresponding connections.

The furnace head has an electric drive and must be operated by means of

the electronic controls. Never open the furnace head by hand, since the

mechanism will be damaged.

The furnace must not be operated if the quartz tube or the insulation in the firing chamber is damaged.

There is a risk of electric shock upon contact with the heating wire. Avoid damage of the insulation by contact

with the investment tongs or firing tongs.

Contraindications

Firing trays must not be placed in the area surrounding the firing plate,

since this will obstruct the closing of the furnace head.

Foreign objects must not be placed on the furnace head or the air vents.

Make sure that no liquids or other foreign objects enter the air vents,

since this may result in an electric shock.

Never use the furnace without a firing plate.

2. Safety First

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