Jasic CUT80 (L205) Bedienungsanleitung
Operator Manual
www.jasic.co.uk
Plasma Cut Series
|Plasma Cut 60 (JP-61) |Plasma Cut 80 (JP-81) |
A WILKINSON STAR LIMITED PRODUCT 12-16 ISSUE 1
Your new product
Thank you for selecng this Jasic Technology, Wilkinson Star product.
This product manual has been designed to ensure that you get the most from your new product. Please
ensure that you are fully conversant with the informaon provided paying parcular aenon to the
safety precauons. The informaon will help protect yourself and others against the potenal hazards
that you may come across.
Please ensure that you carry out daily and periodic maintenance checks to ensure years of reliable and
trouble free operaon.
Wilkinson Star Limited are a leading supplier of equipment in the UK and our products are supported by
our extensive service network. Call your distributor in the unlikely event of a problem occurring. Please
record below the details from your product as these will be required for warranty purposes and to
ensure you get the correct informaon should you require assistance or
spare parts.
Date purchased ________________________________________
From where ________________________________________
Serial Number ________________________________________
(The serial number will normally be located on the equipment data plate on the top or underside of the
machine )
Disclaimer
Whilst every eort has been made to ensure that the informaon contained within this manual is
complete and accurate, no liability can be accepted for any errors or omissions. Please note products are
subject to connual development and may be subject to change without noce.
This manual should not be copied or reproduced without the wrien permission of Wilkinson Star
Limited
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SAFETY
These general safety norms cover both arc welding machines and plasma cung machines unless
otherwise noted.
The equipment must only be used for the purpose it was designed for. Using it in any other way could
result in damage or injury and in breach of the safety rules.
Only suitably trained and competent persons should use the equipment. Operators should respect the
safety of other persons.
Prevenon against electric shock
The equipment should be installed by a qualied person and in accordance with current standards in
operaon. It is the users responsibility to ensure that the equipment is connected to a suitable power
supply. Consult with your ulity supplier if required
If earth grounding of the work piece is required, ground it directly with a separate cable.
Do not use the equipment with the covers removed.
Do not touch live electrical parts or parts which are
electrically charged.
Turn o all equipment when not in use.
Cables (both primary supply and welding) should be
regularly checked for damage and overheang. Do not use worn, damaged, under sized, or poorly
jointed cables.
Ensure that you wear the correct protecve clothing, gloves, head and eye protecon.
Insulate yourself from work and ground using dry insulang mats or covers big enough to prevent any
physical contact with the work ground.
Never touch the electrode if you are in contact with the work ground, or another electrode from a
dierent machine.
Do not wrap cables over your body.
Ensure that you take addional safety precauons when you are welding in electrically hazardous
condions such as damp environments, wearing wet clothing, and metal structures. Try to avoid
welding in cramped or restricted posions.
Ensure that the equipment is well maintained. Repair or replace damaged or defecve parts
immediately. Carry out any regular maintenance in accordance with the manufacturers instrucons.
Safety against fumes and welding gases
Locate the equipment in a well-venlated posion.
Keep your head out of the fumes. Do not breathe the fumes.
Ensure the welding zone is in a well-venlated area. If this is not possible provision should be made for
suitable fume extracon.
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If venlaon is poor, wear an approved respirator.
Read and understand the Material Safety Data Sheets (MSDS’s) and the manufacturer’s instrucons for
metals, consumable, coangs, cleaners, and de-greasers.
Do not weld in locaons near any de-greasing, cleaning, or spraying operaons. Be aware that heat and
rays of the arc can react with vapours to form highly toxic and irritang gases.
Do not weld on coated metals, unless the coang is removed from the weld area, the area is well
venlated, and while wearing an air-supplied respirator. The coangs on many metals can give o toxic
fumes if welded.
Prevenon against burns and radiaon
Arc rays from the welding process produce intense, visible and invisible (ultraviolet and infrared) rays
that can burn eyes and skin.
Wear an approved welding helmet ed with a proper shade of lter lens to protect your face and eyes
when welding or watching.
Wear approved safety glasses with side shields under your helmet.
Never use broken or faulty welding helmets.
Always ensure there are adequate protecve screens or barriers to protect others from ash, glare and
sparks from the welding area. Ensure that there are adequate warnings that welding or cung is taking
place.
Wear suitable protecve ame resistant clothing.
The sparks and spaer from welding, hot work pieces, and hot equipment can cause res and burns
Welding on closed containers, such as tanks, drums, or pipes, can cause them to explode.
Accidental contact of electrode to metal objects can cause arcs, explosion, overheang, or re.
Check and be sure the area is safe and clear of inammable material before carrying out any welding.
Protecon against noise
Some welding and cung operaons may produce noise.
Wear safety ear protecon to protect your hearing.
Protecon from moving parts
When the machine is in operaon keep away from moving parts such as motors and fans. Moving parts,
such as the fan, may cut ngers and hands and snag garments.
Protecons and coverings may be removed for maintenance and controls only by qualied personnel,
aer rst disconnecng the power supply cable.
Replace the coverings and protecons and close all doors when the intervenon is nished, and before
starng the equipment.
Take care to avoid geng ngers trapped when loading and feeding wire during set up and operaon.
When feeding wire be careful to avoid poinng it at other people or toward your body.
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Always ensure machine covers and protecve devices are in operaon.
Precauons against re and explosion
Avoid causing res due to sparks and hot waste or molten metal
Ensure that appropriate re safety devices are available near the cung / welding area.
Remove all ammable and combusble materials from the cung / welding zone and surrounding areas
Do not cut/weld fuel and lubricant containers, even if empty.
These must be carefully cleaned before they can be cut/ welded.
Always allow the cut/welded material to cool before touching it or placing it in contact with combusble
or ammable material.
Do not work in atmospheres with high concentraons of combusble fumes, ammable gases and dust.
Always check the work area half an hour aer cung to make sure that no res have begun.
Risks due to magnec elds
The magnec elds created by high currents may aect the operaon of pacemakers or electronically
controlled medical equipment.
Wearers of vital electronic equipment should consult their physician before beginning any arc welding,
cung, gouging or spot welding operaons.
Do not go near welding equipment with any sensive electronic equipment as the magnec elds may
cause damage.
RF Declaraon
Equipment that complies with direcve 2004/108/EC concerning electromagnec compability (EMC)
and the technical requirements of EN60974-10 is designed for use in industrial buildings and not those for
domesc use where electricity is provided via the low voltage public distribuon system. Dicules may
arise in assuring class A electromagnec compability for systems installed in domesc locaons due to
conducted and radiated emissions.
In the case of electromagnec problems, it is the responsibility of the user to resolve the situaon. It may
be necessary to shield the equipment and t suitable lters on the mains supply.
LF Declaraon
Consult the data plate on the equipment for the power supply requirements.
Due to the elevated absorbance of the primary current from the power supply network, high power
systems aect the quality of power provided by the network. Consequently, connecon restricons or
maximum impedance requirements permied by the network at the public network connecon point
must be applied to these systems.
In this case the installer or the user is responsible for ensuring the equipment can be connected,
consulng the electricity provider if necessary.
Materials and their disposal
The equipment is manufactured with materials, which do not contain any toxic or poisonous materials
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dangerous to the operator.
When the equipment is scrapped, it should be dismantled separang components according to the
type of materials.
Do not dispose of the equipment with normal waste. The European Direcve 2002/96/EC on Waste
Electrical and Electronic Equipment states the electrical equipment that has reached its end of life must
be collected separately and returned to an environmentally compable recycling facility.
Handling of Compressed gas cylinders and regulators
All cylinders and pressure regulators used in welding operaons should be handled with care.
Never allow the electrode, electrode holder or any other electrically “hot” parts to touch a cylinder.
Keep your head and face away from the cylinder valve outlet when opening the cylinder valve.
Always secure the cylinder safely
Never deface or alter any cylinder
Funcons and characteriscs of the cung machine
Advanced digital control mode
The Plasma cung machines JP 61/81 MUC intelligent digital control technology, and all its major
funcons are performed using soware controls. The digital control plasma cung machine oers
many improvements in funcon and performance when compared with the tradional type plasma
cung machines.
With PWM technology and high power component IGBTs, it inverts the DC voltage, which is reced
from 50Hz/60Hz input AC voltage, to 30K~50KHz AC high voltage. The voltage is dropped and reced
to output the DC power supply for cung. This inverter technology provides a machine which is smaller
and much less weight than the tradional style machine. The technology provides a high eciency unit
and the switching frequency is outside the audible range.
Good consistency and stable performance
In tradional machines consistency and performance is oen governed by the tolerances of the
components used in manufacture and environmental such as temperature and humidity. In some cases
the same machine brand and type can vary in performance due to tolerance dierences. One of the
characteriscs of digital control is that it is not sensive to the change of these parameters. The
performance of cung machine will not be aected by the change of the parameters of individual
parts. Therefore, the consistency and stability of performance of the digital control cuer is beer than
that of tradional cuer.
Powerful cung performance
These machines provide economical cung of metals using compressed air as the plasma gas source.
The cung speed is 1.8 mes when compared with oxyacetylene cung. The machines can cut steel, s
stainless steel, copper, cast iron and aluminium easily and quickly. The arc is easy to ignite arc and uses
a non HF arc ignion mode. There is a post-ow funcon operates to cool the torch aer cung. The
simple operaon and high cung speed, smooth cung surface make the plasma process and
excellent cung method.
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Unpacking
Check the packaging for any signs of damage. Carefully remove the machine and retain the packaging
unl the installaon is complete.
Locaon
The machine should be located in a suitable posion and environment. Care should be taken to avoid
moisture, dust, steam, oil or corrosive gases
Place on a secure level surface and ensure that there is adequate clearance around the machine to
ensure natural airow.
Input connecon
Before connecng the machine you should ensure that the correct supply is available. Details of the
machine requirements can be found on the data plate of the machine or in the technical parameters
shown in the manual.
The equipment should be connected by a suitably qualied competent person. Always ensure the
equipment has a proper grounding. Never connect the machine to the mains supply with the panels
removed.
Output connecons
Insert the torch connector into the connecon socket and turn
clockwise unl it is ght taking care not to over ghten. No air
should leak from this connecon
Insert the work return cable into the socket and ghten by
turning clockwise
Check leads and connecons daily before use.
Connect the work clamp to the workpiece
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Air pressure seng
The machine should be connected to a suitable air supply, 4.5-5 Bar pressure.
The embedded lter reducer is preset prior to leaving the factory, and users should not need to set
it themselves. Please note this adjustment should be carried out by a competent person only.
If for any reason the reducer needs to be adjusted then it needs to be done as follows:
1Switch o the machine.
2Carefully remove the machine cover panel and handle.
3Switch on the machine taking care not to touch any electrical parts.
4Switch on the air purge switch to start the airow through the machine
5Li up the adjusng knob
6Adjust the pressure by rotang the knob in the “+” direcon to increase the air pressure . Turn the
knob in the “-” direcon to reduce the pressure.
7When the correct pressure is set push down the adjusng knob.
8Turn o the machine.
9Replace the panel and handle
Any water which has been collected by the air regulator will be drained by the auto drain of the
regulator. Air supplies should always be clean and dry.
Operaon
1Turn on the power switch of the machine, and the power indicator illuminates.
2Select proper working mode and proper funcon. There are two working modes available on
the machine panel: 2T and 4T. There are two funcons available: normal cung and metal mesh
cung. The electrode and nozzle are more easily to wear out in metal mesh cung.
3Push the torch trigger on the cung torch, the cung machine works.
4Set cung current according to the thickness of workpiece.
5Bring the copper nozzle of the cung torch into contact with the workpiece (For models with
pilot arc funcon, keep a distance of about 2mm between the copper nozzle of the torch and the
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workpiece.), and then push the torch trigger. Aer the arc is ignited and started, raise the cung
torch to the posion about 1mm above the workpiece, and start cung.
Controls
1Digital Ammeter
2Power indicator
3Warning indicator
4Pressure guage
5Current adjustment knob
62T / 4T selector
7Air purge / cut selector
8Torch connector
9Work return connector
10 Arc started signal
11 Arc voltage feedback
12 Air inlet
13 Mains Cable
14 Mains switch
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Panel Indicators
Symbol Funcon
1
Power indicator. It illuminates when the machine is powered on, and it ashes
aer arc is successfully ignited.
2
Overheang indicator. It illuminates when the working temperature of the IGBT
is overly high. When lit the machine stops working.
3
2T indicator: It illuminates when the machine is under 2T status.
4
4T indicator: It illuminates when the machine is under 4T status.
5
Gas-check indicator It illuminates when the machine is under gas-check status. When lit,
the machine cannot cut.
6
Metal mesh cung indicator The machine can cut metal mesh when this indicator illu-
minates.
Dieses Handbuch passt für folgende Modelle
1
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