Jet JWL-1221-M Bedienungsanleitung
JWL-1221-M WOOD LATHE
Original:
GB
Operating Instructions
Translations:
D
Gebrauchsanleitung
F
Mode d´emploi
TOOL FRANCE SARL
9 Rue des Pyrénéés
91090 Lisses
France
www.jettools.com
M- JWL-1221-M 2019-01
CE‐ConformityDeclaration
CE‐Konformitätserklärung
DéclarationdeconformitéCE
Product/Produkt/Produit:
Woodlathe/Drechselbank/Touràbois
JWL‐1221‐M
Brand/Marke/Marque:
JET
Manufacturer/Hersteller/Fabricant:
TOOLFRANCESARL,9RuedesPyrénéés,91090Lisses
France/Frankreich/France
Weherebydeclarethatthisproductcomplieswiththeregulations
Wirerklärenhiermit,dassdiesesProduktderfolgendenRichtlinieentspricht
Parlaprésente,nousdéclaronsqueceproduitcorrespondauxdirectivessuivantes
2006/42/EC
MachineryDirective/Maschinenrichtlinie/DirectiveMachines
2014/30/EU
electromagneticcompatibility/elektromagnetischeVerträglichkeit/compatibilitéélectromagnétique
designedinconsiderationofthestandards
undentsprechendfolgenderzusätzlicherNormenentwickeltwurde
etétédéveloppédanslerespectdesnormescomplémentairessuivantes
ENISO12100:2010
EN60204‐1:2006+A1:2009
EN61000‐3‐2:2014
EN61000‐3‐3:2013
EN55014‐1:2006+A1:2009+A2:2011
EN55014‐2:1997+A1:2001+A2:2008
ResponsiblefortheDocumentation/Dokumentations‐Verantwortung/RésponsabilitédeDocumentation:
HeadProduct‐Mgmt/LeiterProdukt‐Mgmt./Resp.deGestionsProduits
TOOLFranceSARL
2019‐01‐23ChristopheSaintSulpice
TOOLFRANCESARL,9RuedesPyrénéés,91090Lisses
France/Frankreich/France
2
GB - ENGLISH
Operating Instructions
Dear Customer,
Many thanks for the confidence you have shown in us with the purchase of your new JET-machine. This manual has been
prepared for the owner and operators of a JET JWL-1221-M wood lathe to promote safety during installation, operation and
maintenance procedures. Please read and understand the information contained in these operating instructions and the
accompanying documents. To obtain maximum life and efficiency from your machine, and to use the machine safely, read this
manual thoroughly and follow instructions carefully.
…Table of Contents
1. Declaration of conformity
2. Warranty
3. Safety
Authorized use
General safety notes
Remaining hazards
4. Machine specifications
Machine description
Technical data
Noise emission
Contents of delivery
5. Transport and start up
Transport and installation
Assembly
Mains connection
Dust collection
Starting operation
6. Machine operation
Correct operating position
Tool selection
Speed selection
Turning between centres
Bowl turning
Sanding and Finishing
7. Setup and adjustments
Changing spindle speed
Installing work holding
Adjusting tool rest
Adjusting tailstock
Spindle index
8. Maintenance and inspection
Adjusting bed clamping
Changing belt
9. Trouble shooting
10. Environmental protection
11. Accessories
1. Declaration of conformity
On our own responsibility we hereby declare that this product
complies with the regulations listed on page 2.
2. Warranty
TOOL France SARL guarantees that the supplied product(s)
is/are free from material defects and manufacturing faults.
This warranty does not cover any defects which are caused,
either directly or indirectly, by incorrect use, carelessness,
damage due to accidents, repairs or inadequate maintenance
or cleaning as well as normal wear and tear.
Further details on warranty (e.g. warranty period) can be
found in the General Terms and Conditions (GTC) that are an
integral part of the contract.
These GTC may be viewed on the website of your dealer or
sent to you upon request.
TOOL France SARL reserves the right to make changes to
the product and accessories at any time.
3. Safety
3.1 Authorized use
This wood lathe is designed for turning wood only. Machining
of other materials is not permitted and may be carried out in
specific cases only after consulting with the manufacturer.
The workpiece must allow to safely be loaded and supported.
The proper use also includes compliance with the operating
and maintenance instructions given in this manual.
The machine must be operated only by persons familiar with
its operation and maintenance and who are familiar with its
hazards.
The required minimum age must be observed.
The machine must only be used in a technically perfect
condition.
When working on the machine, all safety mechanisms and
covers must be mounted.
In addition to the safety requirements contained in these
operating instructions and your country’s applicable
regulations, you should observe the generally recognized
technical rules concerning the operation of woodworking
machines.
Any other use exceeds authorization.
In the event of unauthorized use of the machine, the
manufacturer renounces all liability and the responsibility is
transferred exclusively to the operator
3.2 General safety notes
Woodworking machines can be dangerous if not used
properly. Therefore the appropriate general technical rules as
well as the following notes must be observed.
Read and understand the entire instruction manual before
attempting assembly or operation.
Keep this operating instruction close by the machine,
protected from dirt and humidity, and pass it over to the new
owner if you part with the tool.
No changes to the machine may be made.
Daily inspect the function and existence of the safety
appliances before you start the machine.
Do not attempt operation in this case, unplug.
Remove all loose clothing and confine long hair.
Before operating the machine, remove tie, rings, watches,
other jewellery, and roll up sleeves above the elbows.
Wear safety shoes; never wear leisure shoes or sandals.
Always wear the approved working outfit:
- safety goggles
- ear protection
- dust protection
Do not wear gloves while operating this machine.
Install the machine so that there is sufficient space for safe
operation and workpiece handling.
Keep work area well lighted.
The machine is designed to operate in closed rooms and must
be placed stable on firm and levelled table surface.
Make sure that the power cord does not impede work and
cause people to trip.
Keep the floor around the machine clean and free of scrap
material, oil and grease.
Stay alert, give your work undivided attention.
Use common sense. Do not operate the machine when you
are tired.
Do not operate the machine under the influence of drugs,
alcohol or any medication. Be aware that medication can
change your behaviour.
Keep an ergonomic body position.
Maintain a balanced stance at all times.
Never reach into the machine while it is operating or running
down.
Keep children and visitors a safe distance from the work area.
Never leave a running machine unattended. Before you leave
the workplace switch off the machine.
Do not operate the electric tool near inflammable liquids or
gases.
Observe the fire fighting and fire alert options, for example the
fire extinguisher operation and place.
Do not use the machine in a dump environment and do not
expose it to rain.
Wood dust is explosive and can also represent a risk to
health.
Dust form some tropical woods in particular, and from
hardwoods like beach and oak, is classified as a carcinogenic
substance.
Always use a suitable dust collection device
Before machining, remove any nails and other foreign bodies
from the workpiece.
Make sure to guide and hold the chisel with both hands safe
and tight during machining.
Work only with well sharpened tools.
Machine only stock which is chucked securely on the
machine, always check before switching the machine on.
Provide workpieces with centre holes before clamping
between centres.
Work large and unbalanced workpieces at low spindle speed
only.
When sanding, remove the tool rest from the machine.
Workpieces with cracks may not be used.
Use homogenous workpieces only.
Check the workpiece carefully for splits, knots or other
obstructions which may cause a safety risk while turning.
Remove the chuck key or dowel pins before turning the
machine on.
Always close the belt cover.
Specifications regarding the maximum or minimum size of the
workpiece must be observed.
Test each set-up by revolving the work by hand to insure it
clears the tool rest and bed. Check setup at the lowest speed
before you increase to the operating speed.
Do not remove chips and workpiece parts until the machine is
at a standstill.
Never stop work pieces with the hand during run out.
Do not attempt to engage the spindle lock pin until the spindle
has stopped.
Never take measurements on a rotating workpiece.
Do not stand on the machine.
Connection and repair work on the electrical installation may
be carried out by a qualified electrician only.
Have a damaged or worn power cord replaced immediately.
Make all machine adjustments or maintenance with the
machine unplugged from the power source.
Make sure all levers and locking handles are tightened before
operating the lathe.
3.3 Remaining hazards
When using the machine according to regulations some
remaining hazards may still exist.
The rotating workpiece can cause injury.
Workpieces that are inhomogeneous or weak can explode
when being processed due to centrifugal force.
Only process selected woods without defects.
Unbalanced workpieces can be hazardous.
Injuries can occur when feeding tooling, if tool supports are
not correctly adjusted or if turning tools are blunt.
Risk of kickback. The tooling is caught by the rotating
workpiece and thrown back to the operator.
Thrown workpieces and workpiece parts can lead to injury.
Dust and noise can be health hazards. Be sure to wear
personal protection gear such as safety goggles and dust
mask. Use a suitable dust collection system. Work in a well-
ventilated area.
The use of incorrect mains supply or a damaged power cord
can lead to injuries caused by electricity.
4. Machine specifications
4.1 Machine description
Fig 1
Fig 2
1 Spindle handwheel
2 Index pin
3..Speed chart
4..Upper pulley cover
5 Headstock
6 Bed
7..Live centre
8 Tailstock
9 Tailstock handwheel
10 Motor
11..Belt tension lever
12 Lower pulley cover
13..Tool caddy / cord wrap
14 Face plate
15 Spur centre
16 Tool rest
17 Tool rest locking handle
18..Quill locking handle
19 Tailstock locking handle
21 On/Off switch
24 Tool rest base
25 Tool rest base locking handle
26 Belt tension release handle
4.2 Technical data
Swing over bed 318mm
Swing over tool rest base 240mm
Centre distance 500mm
Number of spindle speeds 6
360, 850, 1230, 1510, 2180, 3280 rpm
Spindle nose M33x3,5 DIN 800
Headstock spindle taper MT 2
Spindle indexing 24x15°
Spindle hole diameter 9,5mm
Tailstock spindle taper MT 2
Tailstock hole diameter 9,5mm
Tailstock ram travel 57mm
Centre above workbench 375mm
Overall (LxWxH) 853x280x450mm
Net weight 55 kg
Mains 1~230V, PE, 50Hz
Motor power 0,56kW (0,75 HP)
Reference current 2,7 A
Extension cord (H07RN-F): 3x1,5mm²
Installation fuse protection 10A
Isolation class I
4.3 Noise emission
Acoustic pressure level
(EN ISO 11202):
Idling LpA 67,4 dB(A)
In operation LpA 76,5 dB(A)
The specified values are emission levels and are not
necessarily to be seen as safe operating levels.
As workplace conditions vary, this information is intended to
allow the user to make a better estimation of the hazards and
risks involved only.
4.4 Content of delivery
Live centre
Spur centre
tooling knockout bar
Tool caddies / Cord wrap
150 mm tool rest
250 mm tool rest
75 mm face plate
Operating tools
Operating manual
Spare parts list.
Fig 3
5. Transport and start up
5.1 Transport and installation
The machine is designed to operate in closed rooms and must
be placed stable on firm and levelled surface.
For safety reasons, the machine must be bolted to the work
bench or to the optional stand.
Fig 4
For packing reasons the machine is not completely assembled
5.2 Assembly
If you notice transport damage while unpacking, notify your
supplier immediately. Do not operate the machine!
Dispose of the packing in an environmentally friendly manner.
Clean all rust protected surfaces with a mild solvent.
Install the tool caddies:
mount a tool caddy on each end of the lathe with two pan
head screws (Fig 5).
Fig 5
5.3 Mains connection
Mains connection and any extension cords used must comply
with applicable regulations.
The mains voltage must comply with the information on the
machine licence plate.
The mains connection must have a
10A surge-proof fuse.
Only use power cords marked H07RN-F
Connections and repairs to the electrical equipment may only
be carried out by qualified electricians.
5.4 Dust collection
Use a suitable dust collection and air filtration system to avoid
high dust concentrations in the air.
5.5 Starting operation
You can start the machine with the green ON-button (B, Fig
6).
Fig 6
The machine will stop when you push the red OFF-button (C).
Wait for the workpiece to come to a complete stop.
The spindle speeds are controlled by the position of the belt on
the pulleys (Fig 7).
Fig 7
6. Machine operation
6.1 Correct operating position
Always support the tool on the tool rest and guide with the
palm of your hand keeping your fingers closed.
(see Fig 8)
Fig 8
6.2 Tool selection
Successful wood turning does not result from high speeds, but
rather, from the correct use of turning tools.
A perfect and sharp wood turner tool is a precondition for
professional wood-turning.
Major tools:
Fig 9
Gouge (A, Fig 9), used for rapidly cut raw wood into round
stock, for turning bowls and plates, for turning beds, coves
and other detail (Fig 10).
Fig 10
Scraper (B, Fig 9), used for diameter scraping and to reduce
ridges.
Skew Chisel (C, Fig 9), used to make vees, beads, etc. (Fig
11). The bevel of skew is parallel to the cut.
Fig 11
Parting tool (D, Fig 9), used to cut directly into the material,
or to make a cut off. Also used for scraping and to set
diameters.
6.3 Speed selection:
Use low speeds for roughing and for large diameter work. If
vibrations occur, stop the machine and correct the cause.
Speed recommendations
Workpiece
Diameter
mm
Roughing
RPM
General
Cutting
RPM
Finishing
RPM
< 50 1510 2180 3280
50-100 850 1510 2180
100-150 850 1230 1510
150-200 360 850 1230
200-320 360 360 850
Fig 12
6.4 Turning between centres
With a ruler locate and mark the centre on each end.
Put a dimple in each end of the shock. Extremely hard woods
may require kerfs cut into the spur drive end of stock
(see Fig 13).
Fig 13
Mount the centred workpiece between the spur drive centre
and the tailstock mounted live centre
Turn the tailstock hand wheel until the live centre well
penetrates the workpiece. Reverse the hand wheel by one
quarter turn and lock the tailstock spindle.
Turn the workpiece by hand to see if it rests securely between
centres and can be rotated freely.
For turning between centres the tool rest is set approximately
3mm higher than centre line (Fig 14 and 15).
Fig 14
Fig 15
6.5 Bowl turning
Turn outside of bowl between centres.
Turn a short tenon the size of the hole in the faceplate
(T, Fig 16). This will allow centring the workpiece.
Fig 16
Mount the workpiece (A, Fig 17) directly to the face plate
using 4 wood screws (C) from the back. Be careful to use
screws short enough not to interfere with the cutting process
but long enough to hold the workpiece securely to the face
plate.
If screw mounting is not allowed at all, the work may be glued
to a backing block (D) and the backing block screwed to the
face plate. A piece of paper in the glue joint will prevent
damaging the wood when separated later.
Mount the face plate with the workpiece already attached onto
the spindle nose thread and hand tighten.
Move tailstock away, remove centre from tailstock to prevent
injury.
Turn the workpiece by hand to see if it rests securely and can
be rotated freely.
Fig 17
For face plate turning the tool rest is set slightly lower than
centre line.
Caution:
Cut with your chisel on the left side of the turning centre only.
Use left hand to control cutting edge of gouge, while right
hand swings tool handle around toward your body (Fig 18).
Fig 18
Try to make one, very light continuous movement from the rim
to the bottom of the bowl to ensure a clean, sweeping curve
through the workpiece.
Move tool support to the exterior to re-define bottom of bowl.
6.6 Sanding and Finishing
Remove the tool rest and begin with a fine grit sandpaper (120
grit) and progress through each grit, using only light pressure.
Use power sanding techniques to avoid concentric sanding
marks.
Finish sanding with 220 grit.
Apply first coat of finish. Allow to dry before sanding again
with 320 or 400 grit sandpaper.
Turn lathe back on and make a separation cut through the
base. Stop at about dia. 80mm and use a fine tooth saw to
separate the bowl from the waste.
Apply additional finish coats and allow to dry before buffing.
7. Setup and adjustments
General note:
Setup and adjustment work may only be carried out after
the machine is protected against accidental starting by
pulling the mains plug.
Make sure all levers and locking handles are tightened
before operating the lathe.
7.1 Changing spindle speed
Disconnect the machine from the power source
(unplug) !
Fig 19
Loosen the locking screw and open the lower pulley cover.
Fig 20
Loosen the locking screw and open the upper pulley cover.
Fig 21
Take tension off the belt. Pull handle (F, Fig 22) and lift the
lever (G).
Fig 22
You can now position the belt in the desired speed.
Fig 23
Make sure belt is properly seated in both pulleys.
Push lever (G) down to tighten the belt.
Close and lock the pulley covers.
WARNING
Keep pulley covers closed during operation.
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