Jireh Rotix Bedienungsanleitung

CE0120 Rev 03.4

Manual Weld Frame Scanner

PAGE i of iv CE0120 Rev 03.4

SAFETY WARNINGS / PRECAUTIONS

DANGER! The ROTIX is designed for a specic use. Using the

ROTIX outside of its intended use could cause damage to the product.

Read and understand this manual before using.

KEEP THIS MANUAL – DO NOT LOSE

THIS MANUAL IS PART OF THE ROTIX AND MUST BE RETAINED FOR THE LIFE OF

THE PRODUCT. PASS ON TO SUBSEQUENT OWNERS.

Ensure any amendments are incorporated with this document.

WARNING! MAGNETIC MATERIAL. The wheels of this device

produce a magnetic eld which may cause failure or permanent damage to

items such as watches, memory devices, CRT monitors, medical devices or

other electronics.

People with pacemakers or ICD’s must stay at least 25 cm (10 in) away at all

times.

WARNING! Do NOT operate scanner in an explosive environment.

Do NOT operate scanner in the presence of volatile substances.

The WEEE symbol indicates that the product must not be disposed of as

unsorted municipal waste, but should be collected separately.

(see Disposal on page 34 for additional details).

Jireh Industries Ltd.

53158 Range Road 224

Ardrossan, Alberta, Canada

T8E 2K4

Phone: (780) 922-4534

Fax: (780) 922-5766

jireh-industries.com

DISTRIBUTOR: MANUFACTURER:

PAGE ii of iv

Chapter

Introduction 1

1.1. Product information 1

1.1.1. Intended use 1

1.1.2. Performance speciﬁcations 1

1.1.3. Operating environment 1

1.1.4. Environmental Sealing 1

1.2. Deﬁnition of symbols 1

1.3. Hardware 2

1.3.1. Included tools 2

1.3.2. Optional tools 2

1.3.3. Maintenance 2

1.4. Component Identiﬁcation 3

1.5. Two Probe Chain Conﬁguration Setup Chart 4

1.6. Four Probe Chain Conﬁguration Setup Chart 5

Chapter

Conﬁgurations 6

2.1. Two Probe Scanning 6

2.2. Four Probe Scanning 6

2.3. Four Probe Cantilever Scanning 7

Chapter

Operation 8

3.1. Setup of Rotix on a Scanning Surface 8

Chapter

System Components 12

4.1. Overhead Adjustable Link 12

4.2. Wheel Block with Handle 13

4.2.1. Wheel Removal/Installation 13

4.3. Double Chain Mount 14

4.4. Cable Clips 14

TABLE OF CONTENTS

PAGE iii of iv CE0120 Rev 03.4

4.5. Trailing Encoder 15

4.6. Frame Bar 15

4.7. Pivot Buttons 15

4.8. Chain Connection 16

4.9. Ratchet Lever 16

4.10. Slip Joint Probe Holder 17

4.10.1. Probe Holder Setup 17

4.10.2. Probe Holder Adjustment 19

4.10.3. Probe Holder Force Adjustment 19

4.10.4. Slip Joint Probe Holder Left/Right Conversion 21

4.11. Cable Management System 23

4.11.1. Zipper Tube Dovetail Mount 23

4.11.2. Zipper Tube Setup 24

4.11.3. Clamp Setup 25

4.12. Reduced Width Scanning Kit 25

4.13. Vertical Probe Holder 26

4.13.1. Probe Holder Setup 26

4.13.2. Probe Holder Vertical Adjustment 27

4.13.3. Probe Holder Transverse Adjustment 28

4.13.4. Probe Holder Longitudinal Adjustment 29

4.13.5. Probe Holder Left/Right Conversion 30

4.14. Magnetic Wheel Kit 32

4.15. Pre-amp Bracket 33

Chapter

Service and Support 34

5.1. Troubleshooting 34

5.2. Technical Support 34

5.3. Disposal 34

Chapter

Spare Parts 35

6.1. Kit Components 35

6.1.1. Encoder Connector Type 36

6.2. Accessories 36

6.2.1. Zipper Tube 36

6.2.1.1 Zipper Tube Length 36

6.2.2. Pre-Amp Bracket 37

6.2.3. Magnetic Wheel Kit 37

6.2.4. Reduced Width Scanning Kit 37

6.2.5. Probe Holders 38

6.2.6. Slip Joint Probe Holder Parts 38

6.2.7. Vertical Probe Holder Parts 39

PAGE iv of iv

6.3. Probe Holder Components 40

6.3.1. Arm Style 40

6.3.2. Yoke Style 40

6.3.3. Pivot Button Style 40

6.4. Variable Components 40

6.4.1. Frame Bars 40

Chapter

Limited Warranty 41

PAGE 1 of 42 CE0120 Rev 03.4

CHAPTER 1

INTRODUCTION

1.1. Product information

1.1.1. Intended use

The ROTIX chain scanner is a manually operated scanner which provides encoded

probe positions of two or four probes. The double wheel chain components straddle

the weld and fasten a scanning frame circumferentially around pipe or tubing.

1.1.2. Performance specications

Minimum Maximum

Pipe/Tube range (2 Probe) 10.1 cm (4 in) 96.5 cm (38 in)

Pipe/Tube range (4 Probe) 11.4 cm (4.5 in) 96.5 cm (38 in)

Umbilical length (Standard kit) 5 m (16.4 in)

X-Axis encoder resolution 9.05 counts/mm (230.0 counts/inch)

1.1.3. Operating environment

The ROTIX chain scanner is designed for use in an industrial environment that is

between -20°C (-4°F) and 50°C (122°F).

1.1.4. Environmental Sealing

Dust tight, water tight (not submersible).

1.2. Denition of symbols

Instructions to ‘look here’ or to ‘see this part’.

Denotes movement. Instructing user to carry out

action in a specied direction.

Indicates alignment axis.

Alerts user that view has changed to a reverse angle.

PAGE 2 of 42

1.3. Hardware

1.3.1. Included tools

The 3 mm hex driver (Fig. 1) is sufcient for all typical operations and adjustments

of the ROTIX. The 3/8 in wrench (Fig. 2) is used to remove and install buttons on

the probe holders.

1.3.2. Optional tools

Some specialized adjustments require tools that are not included with this kit.

1.3.3. Maintenance

General cleaning of components is important to keep your system working well. All

components that have no wiring or cables are completely waterproof. Components

can be washed with warm water, dish soap and a medium bristle brush.

After washing your system, use a light oil to lubricate the slide and the adjustment

screw on the buckle component (Fig. 10). Before using the scanner, ensure all

connectors are free of water and moisture.

NOTE: All components with wiring, cables or electrical connections are splash

proof. However, these components are NOT submersible.

NOTE: Never use strong solvents or abrasive materials to clean your scanner

components.

Fig. 1 - 3 mm hex driver Fig. 2 - 3/8 in wrench

Fig. 3 - 1.5 mm hex

wrench Fig. 4 - 2 mm

hex wrench Fig. 5 - 2.5 mm

hex wrench Fig. 6 - 3 mm

hex wrench

PAGE 3 of 42 CE0120 Rev 03.4

1.4. Component Identication

The ROTIX system may contain the following components.

Fig. 7 - Short link Fig. 8 - Long link

Fig. 9 - Dovetail link Fig. 10 - Buckle

Fig. 11 - Catch link Fig. 12 - Overhead adjustable link

Fig. 13 - Trailing encoder Fig. 14 - Wheel block with handle Fig. 15 - Slip joint probe holder

PAGE 4 of 42

1.5. Two Probe Chain Conguration Setup Chart

MIN

(in)

MAX

(in)

MIN

(mm)

MAX

(mm)

SHORT*LONG

PIPE SIZE LINKS

*Short includes: Short Link, Dovetail Link, Red Catch Link

MIN

(in)

MAX

(in)

MIN

(mm)

MAX

(mm)

SHORT*LONG

PIPE SIZE LINKS

*Short includes: Short Link, Dovetail Link, Red Catch Link

TWO PROBE WELD FRAME CHAIN SCANNER: Setup Chart

CE0104 Rev 03

TWO PROBE WELD FRAME CHAIN SCANNER: Setup Chart

CE0104 Rev 03

2 0

3 0

4 0

5 0

6 0

7 0

8 0

9 0

10 0

11 0

9 1

10 1

11 1

2 4

3 4

4 4

2 5

3 5

4 5

2 6

3 6

4 6

5 6

6 6

7 6

8 6

9 6

10 6

11 6

3 9

4 9

2 10

3 10

4 10

2 11

3 11

4 11

2 12

3 12

4 12

5 12

6 12

7 12

8 12

9 12

10 12

11 12

2 0

3 0

4 0

5 0

6 0

7 0

8 0

9 0

10 0

11 0

9 1

10 1

11 1

2 4

3 4

4 4

2 5

3 5

4 5

2 6

3 6

4 6

5 6

6 6

7 6

8 6

9 6

10 6

11 6

3 9

4 9

2 10

3 10

4 10

2 11

3 11

4 11

2 12

3 12

4 12

5 12

6 12

7 12

8 12

9 12

10 12

11 12

4.6

5.3

6.1

6.9

7.7

8.5

9.3

10.1

10.9

11.7

12.6

13.4

14.2

14.4

15.2

16.0

16.8

17.6

18.3

19.2

19.9

20.7

21.5

22.3

23.1

23.9

24.7

25.5

26.3

27.1

27.9

28.7

29.5

30.3

31.1

31.9

32.6

33.5

34.2

35.0

35.8

36.6

37.4

38.2

39.0

39.8

40.6

4.6

5.3

6.1

6.9

7.7

8.5

9.3

10.1

10.9

11.7

12.6

13.4

14.2

14.4

15.2

16.0

16.8

17.6

18.3

19.2

19.9

20.7

21.5

22.3

23.1

23.9

24.7

25.5

26.3

27.1

27.9

28.7

29.5

30.3

31.1

31.9

32.6

33.5

34.2

35.0

35.8

36.6

37.4

38.2

39.0

39.8

40.6

3.8

4.5

5.2

6.0

6.8

7.5

8.3

9.1

9.9

10.7

11.7

12.4

13.2

13.5

14.3

15.0

15.9

16.6

17.4

18.2

19.0

19.7

20.5

21.3

22.1

22.9

23.7

24.5

25.3

26.1

26.9

27.7

28.5

29.2

30.1

30.9

31.6

32.5

33.2

34.0

34.8

35.6

36.4

37.2

38.0

38.8

39.6

3.8

4.5

5.2

6.0

6.8

7.5

8.3

9.1

9.9

10.7

11.7

12.4

13.2

13.5

14.3

15.0

15.9

16.6

17.4

18.2

19.0

19.7

20.5

21.3

22.1

22.9

23.7

24.5

25.3

26.1

26.9

27.7

28.5

29.2

30.1

30.9

31.6

32.5

33.2

34.0

34.8

35.6

36.4

37.2

38.0

38.8

39.6

117

135

155

175

196

216

236

257

277

297

320

340

361

366

386

406

427

447

465

488

505

526

546

566

587

607

627

648

668

688

709

729

749

770

790

810

828

851

869

889

909

930

950

970

991

1011

1031

117

135

155

175

196

216

236

257

277

297

320

340

361

366

386

406

427

447

465

488

505

526

546

566

587

607

627

648

668

688

709

729

749

770

790

810

828

851

869

889

909

930

950

970

991

1011

1031

114

132

152

173

191

211

231

251

272

297

315

335

343

363

381

404

422

442

462

483

500

521

541

561

582

602

622

643

663

683

704

724

742

765

785

803

826

843

864

884

904

925

945

965

986

1006

114

132

152

173

191

211

231

251

272

297

315

335

343

363

381

404

422

442

462

483

500

521

541

561

582

602

622

643

663

683

704

724

742

765

785

803

826

843

864

884

904

925

945

965

986

1006

PAGE 5 of 42 CE0120 Rev 03.4

1.6. Four Probe Chain Conguration Setup Chart

MIN

(in)

MAX

(in)

MIN

(mm)

MAX

(mm)

SHORT*LONG

PIPE OD RANGE LINKS

*Short includes: Short Link, Dovetail Link, Red Catch Link

FOUR PROBE WELD FRAME CHAIN SCANNER: Setup Chart

CE0125 Rev 02

MIN

(in)

MAX

(in)

MIN

(mm)

MAX

(mm)

SHORT*LONG

PIPE OD RANGE LINKS

*Short includes: Short Link, Dovetail Link, Red Catch Link

FOUR PROBE WELD FRAME CHAIN SCANNER: Setup Chart

CE0125 Rev 02

4.4

5.1

5.8

6.6

7.4

8.2

9.0 10.0 228 253 7 0

9.8 10.8 248 274 8 0

10.6 11.6 268 294 9 0

11.4 12.4 289 315 10 0

12.3 13.3 312 338 8 1

13.1 14.1 332 358 9 1

13.9 14.9 352 378 10 1

14.9 15.9 378 404 2 4

15.7 16.7 398 424 3 4

16.5 17.5 419 445 1 5

17.3 18.3 439 465 2 5

18.0 19.1 458 485 3 5

18.9 19.9 480 506 1 6

19.7 20.7 499 526 2 6

20.4 21.5 519 545 3 6

21.2 22.3 539 565 4 6

22.0 23.0 559 585 5 6

22.8 23.8 579 605 6 6

23.6 24.6 599 625 7 6

24.4 25.4 619 645 8 6

25.1 26.2 639 666 9 6

25.9 27.0 659 686 10 6

26.8 27.9 681 708 2 9

27.6 28.6 701 728 3 9

28.4 29.5 721 748 1 10

29.2 30.2 741 768 2 10

30.0 31.0 761 788 3 10

30.8 31.8 782 809 1 11

31.6 32.6 802 829 2 11

32.4 33.4 822 849 3 11

33.1 34.2 842 869 4 11

33.9 35.0 862 889 5 11

34.7 35.8 882 909 6 11

35.5 36.6 902 929 7 11

36.3 37.4 922 950 8 11

37.1 38.2 942 970 9 11

37.9 39.0 962 990 10 11

5.2 111 133 1 0

6.0 129 152 2 0

6.8 148 172 3 0

7.6 168 192 4 0

8.4 187 212 5 0

9.2 207 233 6 0

4.4

5.1

5.8

6.6

7.4

8.2

9.0 10.0 228 253 7 0

9.8 10.8 248 274 8 0

10.6 11.6 268 294 9 0

11.4 12.4 289 315 10 0

12.3 13.3 312 338 8 1

13.1 14.1 332 358 9 1

13.9 14.9 352 378 10 1

14.9 15.9 378 404 2 4

15.7 16.7 398 424 3 4

16.5 17.5 419 445 1 5

17.3 18.3 439 465 2 5

18.0 19.1 458 485 3 5

18.9 19.9 480 506 1 6

19.7 20.7 499 526 2 6

20.4 21.5 519 545 3 6

21.2 22.3 539 565 4 6

22.0 23.0 559 585 5 6

22.8 23.8 579 605 6 6

23.6 24.6 599 625 7 6

24.4 25.4 619 645 8 6

25.1 26.2 639 666 9 6

25.9 27.0 659 686 10 6

26.8 27.9 681 708 2 9

27.6 28.6 701 728 3 9

28.4 29.5 721 748 1 10

29.2 30.2 741 768 2 10

30.0 31.0 761 788 3 10

30.8 31.8 782 809 1 11

31.6 32.6 802 829 2 11

32.4 33.4 822 849 3 11

33.1 34.2 842 869 4 11

33.9 35.0 862 889 5 11

34.7 35.8 882 909 6 11

35.5 36.6 902 929 7 11

36.3 37.4 922 950 8 11

37.1 38.2 942 970 9 11

37.9 39.0 962 990 10 11

5.2 111 133 1 0

6.0 129 152 2 0

6.8 148 172 3 0

7.6 168 192 4 0

8.4 187 212 5 0

9.2 207 233 6 0

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