JLG 1030P Gebrauchs- und Pflegehandbuch

Operation and Safety Manual

ANSI

Original Instructions - Keep this manual with the machine at all times.

Model

1030P

3121789

April 22, 2020 - Rev A

WARNING

Operating, servicing and maintaining this vehicle or equipment

can expose you to chemicals including engine exhaust, carbon

monoxide, phthalates, and lead, which are known to the State of

California to cause cancer and birth defects or other

reproductive harm. To minimize exposure, avoid breathing

exhaust, do not idle the engine except as necessary, service your

vehicle or equipment in a well-ventilated area and wear gloves

or wash your hands frequently when servicing. For more

information go to www.P65Warnings.ca.gov.

FOREWORD

3121789 a

FOREWORD

The Mobile Elevating Work Platform (MEWP) models covered in this manual are designed and tested to meet or exceed var-

ious compliance standards. Please refer to the manufacturer’s nameplate affixed to the subject MEWP for specific standard

compliance information.

This manual is a very important tool! Keep it with the machine at all times.

The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating

procedures essential for the safe and proper machine operation for its intended purpose.

Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without

prior notification. Contact JLG Industries, Inc. for updated information.

Refer to www.JLG.com for Warranty, Product Registration, and other machine-related documentation.

FOREWORD

b3121789

SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS

DANGER

INDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOT

AVOIDED, WILL RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL

WILL HAVE A RED BACKGROUND.

IND IC ATES A POTENTI ALLY HA ZAR DOUS SITUATION. IF NOT

AVOIDED, COULD RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL

WILL HAVE AN ORANGE BACKGROUND.

CAUTION

INDICATES A POTENTIALLY HA ZARDOUS SI TUATION. IF NOT

AVOIDED, MAY RESULT IN MINOR OR MODERATE INJURY. IT MAY

ALSO ALERT AGAINST UNSAFE PRACTICES. THIS DECAL WILL HAVE A

YELLOW BACKGROUND.

NOTICE

INDICATES INFORMATION OR A COMPANY POLIC Y THAT RELATES

DIRECTLY OR INDIRECTLY TO THE SAFETY OF PERSONNEL OR PRO-

TECTION OF PROPERTY.

This is the Safety Alert Symbol. It is used to alert you to the potential personal

injury hazards. Obey all safety messages that follow this symbol to avoid possible

injury or death

FOREWORD

3121789 c

THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLE-

TINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED

JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFET Y

RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THIS

PRODUCT.

NOTICE

JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE

OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES,

INC. TO ENSURE THAT THE CURRENT OWNER RECORDS ARE UPDATED

AND ACCURATE.

NOTICE

JLG INDUSTRIES, INC. MUST BE NOTIFIED IMMEDIATELY IN ALL

INSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN AN ACCI-

DENT INVOLVING BODILY INJURY OR DEATH OR WHEN SUBSTANTIAL

DAMAGE HAS OCCURRED TO PERSONAL PROPERTY OR THE JLG PROD-

UCT.

Contact :

Product Safety and Reliability Department

JLG Industries, Inc.

1 JLG Drive

McConnellsburg, PA 17233

or Your Local JLG Office

(See addresses on manual rear cover)

In USA:

Toll Free: 877-JLG-SAFE (877-554-7233)

Outside USA:

Phone: 717-485-5161

E-mail: ProductSafet[email protected]om

For:

• Accident Reporting

• Product Safety Publi-

cations

• Current Owner

Updates

• Questions Regarding

Product Safety

• Standards and Regula-

tions Compliance Infor-

mation

• Questions Regarding Spe-

cial Product Applications

• Questions Regarding

Product Modifications

FOREWORD

d3121789

REVISION LOG

Original Issue A - XX XX, 2020

TABLE OF CONTENTS

3121789 i

SECTION - 1 - SAFETY PRECAUTIONS

1.1 GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.2 PRE-OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Operator Training and Knowledge . . . . . . . . . . . 1-1

Workplace Inspection . . . . . . . . . . . . . . . . . . . . . . . 1-2

Machine Inspection . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1.3 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Trip and Fall Hazard . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Electrocution Hazard . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Tipping Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

Crushing and Collision Hazards . . . . . . . . . . . . . . 1-7

1.4 TRANSPORTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

Tipping Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

1.5 MOVING, LIFTING AND REPOSITIONING . . . . . . . .1-10

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

Additional Safety Information. . . . . . . . . . . . . . . 1-10

1.6 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10

Maintenance Hazards . . . . . . . . . . . . . . . . . . . . . . 1-10

Battery Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

SECTION - 2 - PREPARATION AND INSPECTION

2.1 PERSONNEL TRAINING. . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Operator Training . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Training Supervision . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Operator Responsibility . . . . . . . . . . . . . . . . . . . . . 2-1

Machine Familiarization. . . . . . . . . . . . . . . . . . . . . . 2-2

2.2 PREPARATION, INSPECTION, AND

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Inspection and Maintenance Table . . . . . . . . . . . 2-3

2.3 PRE-START INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . 2-4

2.4 WALK-AROUND INSPECTION . . . . . . . . . . . . . . . . . . . 2-5

2.5 FUNCTION CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

SECTION - 3 - MACHINE OPERATION

3.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.2 MACHINE DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.3 OPERATING CHARACTERISTICS AND

LIMITATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Placards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3.4 PLATFORM LOADING . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3.5 MACHINE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Battery Charger. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Positioning and Leveling Machine. . . . . . . . . . . . 3-5

Entering/Exiting the Platform . . . . . . . . . . . . . . . . 3-5

Ground Control Panel. . . . . . . . . . . . . . . . . . . . . . . . 3-6

Platform Control Panel. . . . . . . . . . . . . . . . . . . . . . . 3-7

TABLE OF CONTENTS

ii 3121789

3.6 EMERGENCY LOWERING VALVE . . . . . . . . . . . . . . . . .3-8

3.7 TRANSPORTATION, LIFTING, AND TIE-DOWN

PROCEDURES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9

Loading or Towing . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Vehicle Transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Transportation Diagram . . . . . . . . . . . . . . . . . . . . 3-10

3.8 MACHINE DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

SECTION - 4 - EMERGENCY PROCEDURES

4.1 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . .4-1

4.2 EMERGENCY OPERATION . . . . . . . . . . . . . . . . . . . . . . .4-1

Operator Unable to Control Machine . . . . . . . . . 4-1

Platform Caught Overhead . . . . . . . . . . . . . . . . . . 4-1

Righting of Tipped Machine. . . . . . . . . . . . . . . . . . 4-2

4.3 INCIDENT NOTIFICATION. . . . . . . . . . . . . . . . . . . . . . . .4-2

4.4 EMERGENCY LOWERING VALVE . . . . . . . . . . . . . . . . .4-3

SECTION - 5 - SPECIFICATIONS & OPERATOR MAINTENANCE

5.1 INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

Other Publications Available Specific to this

Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.2 SERIAL NUMBER PLATE . . . . . . . . . . . . . . . . . . . . . . . . .5-1

5.3 MACHINE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . .5-2

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Power Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Battery Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Hydraulic Oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Working Envelope . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

5.4 OPERATOR MAINTENANCE . . . . . . . . . . . . . . . . . . . . . 5-3

Accessing Base Frame Components . . . . . . . . . . 5-3

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Battery Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Wheels & Castors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

SECTION - 6 - INSPECTION AND REPAIR LOG

SECTION 1 - SAFETY PRECAUTIONS

3121789 1-1

SECTION 1. SAFETY PRECAUTIONS

1.1 GENERAL

This section outlines the necessary precautions for proper and safe

machine usage and maintenance. In order to promote proper

machine usage, it is mandatory that a daily routine is established

based on the content of this manual. A maintenance program, using

the information provided in the Service and Maintenance section,

must also be established by a qualified person and must be fol-

lowed to ensure that the machine is safe to operate.

The owner/user/operator/lessor/lessee of the machine must not

accept operating responsibility until this manual has been read,

training is accomplished, and operation of the machine has been

completed under the supervision of an experienced and qualified

operator.

These sections contain the responsibilities of the owner, user, opera-

tor, lessor, and lessee concerning safety, training, inspection, main-

tenance, application, and operation. If there are any questions with

regard to safety, training, inspection, maintenance, application, and

operation, please contact JLG Industries, Inc. (“JLG”).

FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN THIS MANUAL COULD

RESULT IN MACHINE DAMAGE, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

1.2 PRE-OPERATION

Operator Training and Knowledge

•Read, understand, and study the Operation and Safety Manual in

its entirety before operating the machine. For clarification, ques-

tions, or additional information regarding any portions of this

manual, contact JLG Industries, Inc.

•Only personnel who have received proper training regarding the

inspection, application and operation of MEWPs (including recog-

nition and avoiding hazards associated with their operation) shall

be authorized to operate a MEWP.

•Only properly trained personnel who have received unit-specific

familiarization shall operate a MEWP. The user shall determine if

personnel are qualified to operate the MEWP prior to operation.

•Read, understand, and obey all DANGERS, WARNINGS, CAUTIONS,

and operating instructions on the machine and in this manual.

•Ensure that the machine is to be used in a manner which is within

the scope of its intended application as determined by JLG.

SECTION 1 - SAFETY PRECAUTIONS

1-2 3121789

•All operating personnel must have a thorough understanding of

the intended purpose and function of the MEWP controls, includ-

ing platform, ground and emergency descent controls.

•Read, understand, and obey all applicable employer, local, and

governmental regulations as they pertain to your utilization and

application of the machine.

Workplace Inspection

•Precautions to avoid all hazards in the work area must be taken by

the user before and during operation of the machine.

•Do not operate or raise the platform from a position on trucks,

trailers, railway cars, floating vessels, scaffolds or other equipment

unless the application is approved in writing by JLG.

•Before operation, check work area for overhead hazards such as

electric lines, bridge cranes, and other potential overhead obstruc-

tions.

•Check operating surfaces for holes, bumps, drop-offs, obstruc-

tions, debris, concealed holes, and other potential hazards.

•Check the work area for hazardous locations. Do not operate the

machine in hazardous environments unless approved for that pur-

pose by JLG.

•Ensure that the ground conditions are adequate to support the

maximum tire load indicated on the tire load decals located on the

chassis adjacent to each wheel.

Machine Inspection

•Do not operate this machine until inspections and functional

checks have been performed as specified in Section 2 of the man-

ual.

•Do not operate this machine until it has been serviced and main-

tained according to the maintenance and inspection require-

ments as specified in the Service and Maintenance section of this

manual.

•Ensure all safety devices are operating properly. Modification of

these devices is a safety violation.

MODIFICATION OR ALTERATION OF A MEWP SHALL BE MADE ONLY WITH PRIOR WRITTEN

PERMISSION FROM THE MANUFACTURER.

•Do not operate any machine on which the safety or instruction

placards or decals are missing or illegible.

•Check the machine for modifications to original components.

Ensure that any modifications have been approved by JLG.

•Avoid accumulation of debris on platform floor. Keep mud, oil,

grease, and other slippery substances from footwear and platform

floor.

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