JLG 3507 Bedienungsanleitung

An Oshkosh Truck Corporation Company

Operator & Safety

Manual

Keep this manual with machine at all times.

Models

3507, 3508,

3509, 3512,

3513, 4007,

4008, 4009,

4012, 4013

3121851

Revised

August 28, 2012

Revision Log

a3121851

Revision Log

REVISION LOG

May 1, 2002 - A - Original Issue of Manual

May 15, 2002 - B - Revised Manual

November 18, 2005 - C - Revised Manual

September 8, 2006 - D - Revised pages 2-2, 2-3, 2-15, 4-9, 4-10, 4-11, 4-13, 4-15,

8-2, 8-5 & 8-6.

August 28, 2012 - E - Revised page 4-16.

Read This First

b3121851

Read This First

This manual is a very important tool! Keep it with the machine at all times.

The purpose of this manual is to provide owners, users, operators, lessors, and

lessees with the precautions and operating procedures essential for the safe and

proper machine operation for its intended purpose.

Due to continuous product improvements, JLG Industries, Inc. reserves the right to

make specification changes without prior notification. Contact JLG Industries, Inc.

for updated information.

Operator Qualifications

The operator of the machine must not operate the machine until this manual has

been read, training is accomplished and operation of the machine has been

completed under the supervision of an experienced and qualified operator.

Operation within the U.S.A. requires training per OSHA 1910.178.

Operators of this equipment must possess a valid, applicable driver’s license, be in

good physical and mental condition, have normal reflexes and reaction time, good

vision and depth perception and normal hearing. Operator must not be using

medication which could impair abilities nor be under the influence of alcohol or any

other intoxicant during the work shift.

In addition, the operator must read, understand and comply with instructions

contained in the following material furnished with the telehandler:

• This Operator & Safety Manual

• Telehandler Safety Manual

• All instructional decals and plates

• Any optional equipment instructions furnished

The operator must also read, understand and comply with all applicable Employer,

Industry and Governmental rules, standards and regulations.

Modifications

Any modification to this machine must be approved by JLG.

Read This First

c3121851

This product must comply with all safety related bulletins. Contact JLG Industries,

Inc. or the local authorized JLG representative for information regarding safety-

related bulletins which may have been issued for this product.

JLG Industries, Inc. sends safety related bulletins to the owner of record of this

machine. Contact JLG Industries, Inc. to ensure that the current owner records are

updated and accurate.

JLG Industries, Inc. must be notified immediately in all instances where JLG

products have been involved in an accident involving bodily injury or death of

personnel or when damage has occurred to personal property or the JLG product.

FOR:

• Accident Reporting and Product Safety Publications

• Current Owner Updates

• Questions Regarding Product Applications and Safety

• Standards and Regulations Compliance Information

• Questions Regarding Product Modifications

CONTACT:

Product Safety and Reliability Department

JLG Industries, Inc.

1 JLG Drive

McConnellsburg, PA 17233

USA

or Your Local JLG Office

(Addresses on back cover)

In USA:

Toll Free: 877-JLG-SAFE (877-554-7233)

Outside USA:

Phone: 717-485-5161

E-mail: ProductSafe[email protected]m

Other Publications Available

Service Manual................................................................................... 3121852

Illustrated Parts Manual...................................................................... 3121853

Read This First

d3121851

This Page Intentionally Left Blank

Table of Contents

i3121851

TABLE OF CONTENTS

Revision Log

Read This First

Operator Qualifications ...................................................... b

Modifications ......................................................................b

Other Publications Available .............................................. c

Table of Contents

Section 1 - General Safety Practices

1.1 General Precautions ............................................................1-1

1.2 Hazard Classification System ..............................................1-1

Safety Alert System and Safety Signal Words................1-1

1.3 Operation Safety ..................................................................1-2

Electrical Hazards ...........................................................1-2

Tip Over Hazard..............................................................1-3

Travel Hazard .................................................................1-6

Load Falling Hazard........................................................1-7

Lifting Personnel .............................................................1-8

Driving Hazards on Slopes ...........................................1-10

Pinch Points and Crush Hazards ..................................1-11

Fall Hazard....................................................................1-13

Chemical Hazards.........................................................1-14

Section 2 - Pre-Operation and Controls

2.1 Pre-Operation Checks and Inspection.................................2-1

Walk-Around Inspection..................................................2-2

2.2 Safety Decals.......................................................................2-4

2.3 Operator Cab .......................................................................2-7

2.4 Controls ...............................................................................2-8

Instrument Panel...........................................................2-10

Display Screen..............................................................2-12

Anti Theft Device...........................................................2-15

Ignition ..........................................................................2-16

Park Brake ....................................................................2-17

Parking Procedure ........................................................2-17

Transmission Control ....................................................2-18

Wiper, Lights and Turn Signal Control Lever ................2-20

Steering Column Adjuster .............................................2-21

Joystick .........................................................................2-22

Load Moment Indicator (LMI)........................................2-26

Control and Indicator Console ......................................2-27

Heater and Air Conditioner (optional) Controls .............2-28

Table of Contents

ii 3121851

2.5 Steer Modes ...................................................................... 2-29

2.6 Operator Seat.................................................................... 2-30

Adjustments.................................................................. 2-30

Seat Belt ....................................................................... 2-31

2.7 Mirrors and Windows......................................................... 2-32

Cab Door Window ........................................................ 2-32

Rear Window ................................................................ 2-32

Mirrors .......................................................................... 2-33

2.8 Hood.................................................................................. 2-34

Section 3 - Operation

3.1 Warm-Up and Operational Checks ..................................... 3-1

3.2 Engine ................................................................................. 3-2

Starting the Engine ......................................................... 3-2

Battery Boosted Starting................................................. 3-3

Normal Engine Operation ............................................... 3-4

Shut-Down Procedure .................................................... 3-4

3.3 Operating with a Load ......................................................... 3-5

Lift Load Safely............................................................... 3-5

Before Picking Up a Load............................................... 3-5

Transporting the Load .................................................... 3-6

Leveling Procedure......................................................... 3-6

Placing the Load............................................................. 3-7

Disengaging the Load..................................................... 3-7

3.4 Road Operation ................................................................... 3-8

3.5 Loading and Securing for Transport.................................... 3-9

Section 4 - Attachments and Hitch Options

4.1 Approved Attachments ........................................................ 4-1

4.2 Unapproved Attachments.................................................... 4-1

4.3 Telehandler/Attachment/Fork Capacity ............................... 4-2

4.4 Use of the Capacity Chart ................................................... 4-3

Capacity Indicator Locations .......................................... 4-3

Sample Capacity Chart................................................... 4-4

Example.......................................................................... 4-6

4.5 Attachment Installation ........................................................ 4-7

Mechanical Quick-Switch Device ................................... 4-8

Hydraulic Quick-Switch Device....................................... 4-9

Hydraulic Operated Attachment ................................... 4-10

4.6 Adjusting/Moving Forks ..................................................... 4-11

Table of Contents

iii3121851

4.7 Attachment Operation........................................................4-11

Carriage w/Forks...........................................................4-12

Truss Boom...................................................................4-13

Side Shift Carriage ........................................................4-14

Bucket ...........................................................................4-16

Fork Extension ..............................................................4-18

Fork Hook .....................................................................4-20

Adjustable Truss Boom.................................................4-21

4.8 Hitch Options .....................................................................4-22

Mechanical Hitch...........................................................4-22

Hydraulic Hitch..............................................................4-23

Section 5 - Emergency Procedures

5.1 Towing a Disabled Product..................................................5-1

Moving Short Distances ..................................................5-1

Moving Longer Distances ...............................................5-1

5.2 Emergency Lowering of Boom.............................................5-2

Electronic Control Unit Failure ........................................5-3

Engine Failure.................................................................5-4

5.3 Cab Emergency Exit ............................................................5-6

Section 6 - Lubrication and Maintenance

6.1 Introduction ..........................................................................6-1

Clothing and Safety Gear................................................6-1

6.2 General Maintenance Instructions .......................................6-2

6.3 Service and Maintenance Schedules...................................6-3

8 & 1st 50 Hour Maintenance Schedule .........................6-3

50, 250 & 500 Hour Maintenance Schedule ...................6-4

1000 & 1500 Hour Maintenance Schedule .....................6-5

6.4 Lubrication Schedules .........................................................6-6

8 Hour Lubrication Schedule...........................................6-6

50 Hour Lubrication Schedule.........................................6-7

6.5 Operator Maintenance Instructions......................................6-8

Fuel System ....................................................................6-8

Air Intake System..........................................................6-10

Engine Oil .....................................................................6-12

Brake System................................................................6-13

Hydraulic Oil..................................................................6-14

Tires ..............................................................................6-15

Transmission Oil ...........................................................6-16

Engine Cooling System.................................................6-17

Battery...........................................................................6-18

Table of Contents

iv 3121851

Section 7 - Additional Checks

7.1 Load Moment Indicator Test................................................ 7-1

Section 8 - Specifications

8.1 Product Specifications......................................................... 8-1

Fluid and Lubrication Capacities .................................... 8-1

Tires................................................................................ 8-2

Performance ................................................................... 8-3

Dimensions..................................................................... 8-5

Noise Emission Level ..................................................... 8-6

Telehandler Vibration ..................................................... 8-6

Index

Andere Handbücher für 3507

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere JLG Hubarbeitsbühne Handbücher

JLG

JLG CM2033 Einrichtungshandbuch

JLG

JLG E600 Gebrauchs- und Pflegehandbuch

JLG

JLG 260MRT Gebrauchs- und Pflegehandbuch

JLG

JLG M45AJ Bedienungsanleitung

JLG

JLG 600SJ Installations- und Benutzerhandbuch

JLG

JLG X20JPLUS Handbuch

JLG

JLG Toucan 800 Gebrauchs- und Pflegehandbuch

JLG

JLG RT2669 Gebrauchs- und Pflegehandbuch

JLG

JLG 3369LE Bedienungsanleitung

JLG

JLG 1200SJP Bedienungsanleitung

JLG

JLG TOUCAN 1010 I Gebrauchs- und Pflegehandbuch

JLG

JLG H340AJ Gebrauchs- und Pflegehandbuch

JLG

JLG 400SC Gebrauchs- und Pflegehandbuch

JLG

JLG 642 Gebrauchs- und Pflegehandbuch

JLG

JLG 450A Bedienungsanleitung

JLG

JLG B300001393 Gebrauchs- und Pflegehandbuch

JLG

JLG 15MVL Series Bedienungsanleitung

JLG

JLG E300A Gebrauchs- und Pflegehandbuch

JLG

JLG GRADALL 544D-10 Gebrauchs- und Pflegehandbuch

JLG

JLG 800AJ HC3 Gebrauchs- und Pflegehandbuch

JLG

JLG E450AJ Gebrauchs- und Pflegehandbuch

JLG

JLG 330CRT Gebrauchs- und Pflegehandbuch

JLG

JLG 260MRT Gebrauchs- und Pflegehandbuch

JLG

JLG 340AJ Installations- und Benutzerhandbuch

Beliebte Hubarbeitsbühne Handbücher anderer Marken

Genie

Genie Z-80 Bedienungsanleitung

Genie

Genie Z-45/25 Bedienungsanleitung

Terex

Terex Z80H-7733 Bedienungsanleitung

Terex

Terex Gyro 4020 Bedienungsanleitung

Terex

Terex Genie Z-51/30 J Bedienungsanleitung

LGMG

LGMG T65JE Bedienungsanleitung

Genie

Genie Z-135/70 Bedienungsanleitung

Oshkosh Corporation

Oshkosh Corporation JLG H800AJ Gebrauchs- und Pflegehandbuch

Oshkosh

Oshkosh JLG 1500SJ Installations- und Benutzerhandbuch

Skyjack

Skyjack SJ30AJE Bedienungsanleitung

Oshkosh

Oshkosh JLG 800A Installations- und Benutzerhandbuch

Terex

Terex Genie Z-135/70 Bedienungsanleitung

Skyjack

Skyjack SJ 46AJ Bedienungsanleitung

Molift

Molift Quick Raiser 205 Bedienungsanleitung

Snorkel

Snorkel SL26RTE Kurzanleitung

Terex

Terex Genie Z-135/70 Installations- und Betriebsanleitung

Terex

Terex Genie ZX-135/70 Installations- und Betriebsanleitung

Oshkosh Corporation

Oshkosh Corporation JLG E300A Bedienungsanleitung