JLG 260MRT Gebrauchs- und Pflegehandbuch

Operation and Safety Manual

Original Instructions - Keep this manual with the machine at all times.

ANSI

Model

260MRT

P/N - 3121219

April 28, 2017

FOREWORD

3121219 – JLG Lift – a

FOREWORD

This manual is a very important tool! Keep it with the machine at all times.

The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and

operating procedures essential for the safe and proper machine operation for its intended purpose.

Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes

without prior notification. Contact JLG Industries, Inc. for updated information.

FOREWORD

b– JLG Lift – 3121219

SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS

INDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF

NOT AVOIDED, WILL RESULT IN SERIOUS INJURY OR

DEATH. THIS DECAL WILL HAVE A RED BACKGROUND.

INDICATES A POTENTIALITY HAZARDOUS SITUATION. IF

NOT AVOIDED, COULD RESULT IN SERIOUS INJURY OR

DEATH. THIS DECAL WILL HAVE AN ORANGE BACK-

GROUND.

INDICATES A POTENTIALITY HAZARDOUS SITUATION. IF

NOT AVOIDED, MAY RESULT IN MINOR OR MODERATE

INJURY. IT MAY ALSO ALERT AGAINST UNSAFE PRAC-

TICES. THIS DECAL WILL HAVE A YELLOW BACK-

GROUND.

INDICATES INFORMATION OR A COMPANY POLICY THAT

RELATES DIRECTLY OR INDIRECTLY TO THE SAFETY OF

PERSONNEL OR PROTECTION OF PROPERTY.

This is the Safety Alert Symbol. It is used to alert you to the potential personal

injury hazards. Obey all safety messages that follow this symbol to avoid possible

injury or death

FOREWORD

3121219 – JLG Lift – c

THIS PRODUCT MUST COMPLY WITH ALL SAFETY

RELATED BULLETINS. CONTACT JLG INDUSTRIES, INC.

OR THE LOCAL AUTHORIZED JLG REPRESENTATIVE FOR

INFORMATION REGARDING SAFETY-RELATED BULLE-

TINS WHICH MAY HAVE BEEN ISSUED FOR THIS PROD-

UCT.

JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLE-

TINS TO THE OWNER OF RECORD OF THIS MACHINE.

CONTACT JLG INDUSTRIES, INC. TO ENSURE THAT THE

CURRENT OWNER RECORDS ARE UPDATED AND ACCU-

RATE.

JLG INDUSTRIES, INC. MUST BE NOTIFIED IMMEDIATELY

IN ALL INSTANCES WHERE JLG PRODUCTS HAVE BEEN

INVOLVED IN AN ACCIDENT INVOLVING BODILY INJURY

OR DEATH OF PERSONNEL OR WHEN SUBSTANTIAL

DAMAGE HAS OCCURRED TO PERSONAL PROPERTY OR

THE JLG PRODUCT.

Contact:

Product Safety and Reliability Department

JLG Industries, Inc.

1 JLG Drive

McConnellsburg, PA 17233

or Your Local JLG Office

(See addresses on inside of manual cover)

In USA:

Toll Free: 877-JLG-SAFE (877-554-7233)

Outside USA:

Phone: 717-485-5161

E-mail: [email protected]

For:

• Accident Reporting

• Product Safety Publica-

tions

• Current Owner Updates

• Questions Regarding

Product Safety

• Standards and Regulations

Compliance Information

• Questions Regarding Spe-

cial Product Applications

• Questions Regarding Prod-

uct Modifications

FOREWORD

d– JLG Lift – 3121219

REVISION LOG

Original Issue - June 27, 2005

Revised - July 17, 2006

Revised - March 29, 2007

Revised - October 22, 2008

Revised - April 15, 2010

Revised - May 14, 2010

Revised - June 5, 2012

Revised - April 28, 2017

TABLE OF CONTENTS

3121219 – JLG Lift – i

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

SECTION - 1 - SAFETY PRECAUTIONS

1.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1.2 PRE-OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

Operator Training and Knowledge . . . . . . . . . . . 1-1

Workplace Inspection. . . . . . . . . . . . . . . . . . . . . 1-2

Machine Inspection . . . . . . . . . . . . . . . . . . . . . . 1-4

1.3 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Trip and Fall Hazards . . . . . . . . . . . . . . . . . . . . . 1-5

Electrocution Hazards . . . . . . . . . . . . . . . . . . . . 1-6

Tipping Hazards . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

Crushing and Collision Hazards. . . . . . . . . . . . . 1-9

1.4 TOWING, LIFTING, AND HAULING . . . . . . . . . . . .1-10

1.5 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

Maintenance Hazards. . . . . . . . . . . . . . . . . . . . 1-10

Battery Hazards . . . . . . . . . . . . . . . . . . . . . . . . 1-11

SECTION - 2 - USER RESPONSIBILITIES, MACHINE PREPA-

RATION AND INSPECTION

2.1 PERSONNEL TRAINING . . . . . . . . . . . . . . . . . . . . .2-1

Operator Training . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Training Supervision. . . . . . . . . . . . . . . . . . . . . . 2-1

Operator Responsibility . . . . . . . . . . . . . . . . . . . 2-1

2.2 PREPARATION, INSPECTION, AND

MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

2.3 PRE-START INSPECTION. . . . . . . . . . . . . . . . . . . . 2-4

Preparing the Machine for Operation . . . . . . . . . 2-5

Function Check . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

2.4 DUAL FUEL SYSTEM (IF EQUIPPED) . . . . . . . . . . 2-6

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

SECTION - 3 - USER RESPONSIBILITIES AND MACHINE

CONTROL

3.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.2 OPERATING CHARACTERISTICS AND

LIMITATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Placards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.3 CONTROLS AND INDICATORS . . . . . . . . . . . . . . . 3-2

Ground Control Station . . . . . . . . . . . . . . . . . . . . 3-2

3.4 PLATFORM CONTROL STATION . . . . . . . . . . . . . . 3-5

Platform Control Front Panel. . . . . . . . . . . . . . . . 3-8

Indicator Panel LED’s . . . . . . . . . . . . . . . . . . . . 3-10

SECTION - 4 - MACHINE OPERATION

4.1 DESCRIPTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.2 ENGINE OPERATION . . . . . . . . . . . . . . . . . . . . . . . 4-1

Power Selector Switch . . . . . . . . . . . . . . . . . . . . 4-1

TABLE OF CONTENTS

ii – JLG Lift – 3121219

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

Emergency Stop Switch . . . . . . . . . . . . . . . . . . 4-1

Starting Procedure. . . . . . . . . . . . . . . . . . . . . . . 4-1

4.3 OPERATING CHARACTERISTICS. . . . . . . . . . . . . . 4-3

Leveling Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Auto Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Manual Level Adjustment (Trim) . . . . . . . . . . . . 4-4

4.4 PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Platform Loading . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Raising . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Lowering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Platform Extension . . . . . . . . . . . . . . . . . . . . . . . 4-6

4.5 DRIVING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Driving Forward . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Driving in Reverse . . . . . . . . . . . . . . . . . . . . . . . 4-7

4.6 PARKING AND STOWING . . . . . . . . . . . . . . . . . . . . 4-9

4.7 TIE DOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

4.8 TOWING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

4.9 PLATFORM RAILS - FOLD-DOWN PROCEDURE. 4-12

SECTION - 5 - EMERGENCY PROCEDURES

5.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Emergency Stop Switch . . . . . . . . . . . . . . . . . . 5-1

Manual Descent . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.2 EMERGENCY OPERATION. . . . . . . . . . . . . . . . . . . 5-1

Operator Unable to Control Machine . . . . . . . . . 5-2

Platform Caught Overhead. . . . . . . . . . . . . . . . . 5-2

Righting of Tipped Machine . . . . . . . . . . . . . . . . 5-2

Post-Incident Inspection . . . . . . . . . . . . . . . . . . . 5-2

5.3 INCIDENT NOTIFICATION . . . . . . . . . . . . . . . . . . . .5-3

SECTION - 6 - GENERAL SPECIFICATIONS AND OPERATOR

MAINTENANCE

6.1 INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

6.2 OPERATING SPECIFICATIONS . . . . . . . . . . . . . . . .6-2

Dimensional Data . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

6.3 OPERATOR MAINTENANCE . . . . . . . . . . . . . . . . . .6-7

Safety Prop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

Inspection Check Points. . . . . . . . . . . . . . . . . . . 6-9

6.4 TIRES AND WHEELS . . . . . . . . . . . . . . . . . . . . . . .6-10

Tire Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

Tire Replacement . . . . . . . . . . . . . . . . . . . . . . . 6-11

Wheel Replacement . . . . . . . . . . . . . . . . . . . . . 6-11

Wheel Installation . . . . . . . . . . . . . . . . . . . . . . . 6-11

6.5 SUPPLEMENTAL INFORMATION . . . . . . . . . . . . .6-13

TABLE OF CONTENTS

3121219 – JLG Lift – iii

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

SECTION - 7 - INSPECTION AND REPAIR LOG

LIST OF FIGURES

2-1. Walk Around Inspection Diagram . . . . . . . . . . . . . .2-8

2-2. Walk Around Inspection Points - Sheet 1 . . . . . . . .2-9

2-3. Walk Around Inspection Points - Sheet 2 . . . . . . .2-10

3-1. Ground - Control Station . . . . . . . . . . . . . . . . . . . . .3-4

3-2. Platform - Control Station. . . . . . . . . . . . . . . . . . . . .3-7

3-3. Platform - Control Front Panel . . . . . . . . . . . . . . . . .3-9

3-4. Platform - Indicator Panel. . . . . . . . . . . . . . . . . . . .3-11

3-5. Decal Location (ANSI) . . . . . . . . . . . . . . . . . . . . . .3-12

3-6. Decal Location (ANSI Export) . . . . . . . . . . . . . . . .3-14

3-7. Decal Location (CE/AUS). . . . . . . . . . . . . . . . . . . .3-16

4-1. Grade and Sideslope Depiction. . . . . . . . . . . . . . . .4-8

4-2. Lifting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-11

4-3. Platform Rails - Fold Down Sequence -

Front/Rear Rails . . . . . . . . . . . . . . . . . . . . . . . . . . .4-13

4-4. Platform Rails - Fold Down Sequence -

Deck Extension Side Rails . . . . . . . . . . . . . . . . . . .4-14

4-5. Platform Rails - Fold Down Sequence -

Main Platform Side Rails . . . . . . . . . . . . . . . . . . . .4-15

6-1. Engine Operating Temperature Specifications

(Kubota)- Sheet 1 of 2 . . . . . . . . . . . . . . . . . . . . . . .6-5

6-2. Engine Operating Temperature Specifications

(Kubota)- Sheet 2 of 2 . . . . . . . . . . . . . . . . . . . . . . .6-6

6-3. Lubrication Diagram. . . . . . . . . . . . . . . . . . . . . . . . .6-7

LIST OF TABLES

Beaufort Scale (For Reference Only). . . . . . . . . . . . . . . . . 1-3

Minimum Approach Distances (M.A.D.) . . . . . . . . . . . . . . 1-7

Inspection and Maintenance Table . . . . . . . . . . . . . . . . . . 2-3

Tilt Sensor Preset Configuration . . . . . . . . . . . . . . . . . . . . 2-6

Decal Legend (ANSI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13

Decal Legend (ANSI Export) . . . . . . . . . . . . . . . . . . . . . . 3-15

Decal Legend - (CE/AUS) . . . . . . . . . . . . . . . . . . . . . . . . 3-17

Operating Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Dimensional Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Capacities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Tire Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Engine Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

Engine Battery Specifications . . . . . . . . . . . . . . . . . . . . . . 6-4

Hydraulic Oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

Lubrication Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

Inspection and Repair Log. . . . . . . . . . . . . . . . . . . . . . . . . 7-1

TABLE OF CONTENTS

iv – JLG Lift – 3121219

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

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