JLG G9-43A Gebrauchs- und Pflegehandbuch

Operation & Safety

Manual

Original Instructions

Keep this manual with machine at all times.

An Oshkosh Corporation Company

Models

G9-43A

G10-43A

S/N 0160005444 & After

31200150

Revised

June 15, 2011

CALIFORNIA PROPOSITION 65

BATTERY WARNING

Battery posts,

terminals and related

accessories contain

lead and lead compounds,

chemical known to the

State of California

to cause cancer and

reproductive harm.

WASH HANDS

AFTER HANDLING!

CALIFORNIA PROPOSITION 65

EXHAUST WARNING

Diesel Engine exhaust and

some of its constituents

are known to the State of

California to cause cancer,

birth defects and other

reproductive harm.

Revision Log

a31200150

Revision Log REVISION LOG

April 28, 2006 - A - Original Issue of Manual

November 13, 2008 - B - Revised manual.

April 21, 2009 - C - Added G10-43A information. Revised cover and pages 1-6, 2-3,

2-6, 2-7, 3-2, 3-5, 3-12, 4-2, 4-11, 5-30 thru 5-33, 5-42, 7-2, 7-6, 7-7, 7-14, 7-19 &

9-1 thru 9-5.

January 5, 2010 - D - Revised covers and pages b, 1-5, 2-6, 3-7, 3-12, 3-14, 4-5,

4-7, 4-10, 5-3, 5-4, 5-5, 5-18, 5-19, 5-20, 5-22, 5-24, 5-26, 5-28, 5-30, 5-32, 5-33,

5-34, 5-36, 5-38, 5-39, 5-40, 5-42, 7-2, 7-3, 7-5, 7-16, 7-21 & 9-2.

December 21, 2010 - E - Revised pages 7-14, 9-3, 9-5 & 9-6.

March 31, 2011 - F - Revised pages 1-9, 2-3, 2-6 thru 2-13, 2-15, 2-17, 3-1 thru

3-19, 3-22, 4-1 thru 4-4, 4-10, 4-11, 5-5, 5-18, 5-19, 5-20, 5-22, 5-24, 5-25, 5-26,

5-30, 5-31, 5-32, 5-34, 5-36, 5-38, 5-42, 6-1, 7-1 thru 7-15, 7-19 thru 7-23, 9-1 & 9-2.

June 15, 2011 - G - Revised pages 2-8 & 2-12.

Read This First

b31200150

Read This First

This manual is a very important tool! Keep it with the machine at all times.

The purpose of this manual is to provide owners, users, operators, lessors, and

lessees with the precautions and operating procedures essential for the safe and

proper machine operation for its intended purpose.

Due to continuous product improvements, JLG Industries, Inc. reserves the right to

make specification changes without prior notification. Contact JLG Industries, Inc.

for updated information.

Operator Qualifications

The operator of the machine must not operate the machine until this manual has

been read, training is accomplished and operation of the machine has been

completed under the supervision of an experienced and qualified operator.

Operation within the U.S.A. requires training per OSHA 1910.178.

Operators of this equipment must possess a valid, applicable driver’s license, be in

good physical and mental condition, have normal reflexes and reaction time, good

vision and depth perception and normal hearing. Operator must not be using

medication which could impair abilities nor be under the influence of alcohol or any

other intoxicant during the work shift.

In addition, the operator must read, understand and comply with instructions

contained in the following material furnished with the telehandler:

• This Operation & Safety Manual

• Telehandler Safety Manual (ANSI only)

• All instructional decals and plates

• Any optional equipment instructions furnished

The operator must also read, understand and comply with all applicable Employer,

Industry and Governmental rules, standards and regulations.

Modifications

Any modification to this machine must be approved by JLG.

Read This First

c31200150

This product must comply with all safety related bulletins. Contact JLG Industries,

Inc. or the local authorized JLG representative for information regarding safety-

related bulletins which may have been issued for this product.

JLG Industries, Inc. sends safety related bulletins to the owner of record of this

machine. Contact JLG Industries, Inc. to ensure that the current owner records are

updated and accurate.

JLG Industries, Inc. must be notified immediately in all instances where JLG

products have been involved in an accident involving bodily injury or death of

personnel or when damage has occurred to personal property or the JLG product.

FOR:

• Accident Reporting and Product Safety Publications

• Current Owner Updates

• Questions Regarding Product Applications and Safety

• Standards and Regulations Compliance Information

• Questions Regarding Product Modifications

CONTACT:

Product Safety and Reliability Department

JLG Industries, Inc.

13224 Fountainhead Plaza

Hagerstown, MD 21742

USA

or Your Local JLG Office

(Addresses on back cover)

In USA

Toll Free: 1-877-JLG-SAFE (1-877-554-7233)

Outside USA

Phone: +1-717-485-6591

E-mail

ProductSafety@JLG.com

Read This First

d31200150

Other Publications Available

Service Manual..........................................................................................31200151

Illustrated Parts Manual.............................................................................91514001

Note: The following standards may be referenced in this manual:

ANSI is compliant to ANSI/ITSDF B56.6

AUS is compliant to AS 1418.19

CE is compliant to EN1459

Refer to the machine Serial Number Plate to identify the applicable compliance

standard.

Table of Contents

i31200150

TABLE OF CONTENTS

Revision Log

Read This First

Operator Qualifications ......................................................b

Modifications......................................................................b

Other Publications Available..............................................d

Table of Contents

Section 1 - General Safety Practices

1.1 Hazard Classification System..............................................1-1

Safety Alert System and Safety Signal Words................1-1

1.2 General Precautions............................................................1-1

1.3 Operation Safety..................................................................1-2

Electrical Hazards...........................................................1-2

Tip Over Hazard..............................................................1-3

Travel Hazard .................................................................1-6

Load Falling Hazard........................................................1-7

Lifting Personnel .............................................................1-8

Driving Hazards on Slopes .............................................1-9

Pinch Points and Crush Hazards..................................1-10

Fall Hazard....................................................................1-12

Chemical Hazards.........................................................1-13

Section 2 - Pre-Operation and Inspection

2.1 Pre-Operation Check and Inspection...................................2-1

2.2 Safety Decals.......................................................................2-3

ANSI................................................................................2-3

2.3 Walk-Around Inspection.....................................................2-14

2.4 Warm-Up and Operational Checks....................................2-16

Warm-Up Check ...........................................................2-16

Operational Check ........................................................2-16

2.5 Operator Cab.....................................................................2-17

2.6 Windows ............................................................................2-18

Cab Door Window (if equipped)....................................2-18

Section 3 - Controls and Indicators

3.1 General................................................................................3-1

3.2 Controls ...............................................................................3-2

Before S/N 0160040675 excluding 0160040468 &

0160040672....................................................................3-2

S/N 0160040675 & After including 0160040468 &

0160040672....................................................................3-3

Dash Controls and Indicators..........................................3-6

Table of Contents

ii 31200150

Ignition............................................................................ 3-8

Park Brake...................................................................... 3-9

Parking Procedure.......................................................... 3-9

Transmission Control Lever.......................................... 3-10

Boom Joystick .............................................................. 3-12

Frame Level and Attachment Tilt (if equipped)

Joystick......................................................................... 3-14

Outrigger Joysticks (G10-43A) ..................................... 3-15

Auxiliary Hydraulic Joystick.......................................... 3-16

Right Hand Panel (S/N 0160040675 & After including

0160040468 & 0160040672)........................................ 3-18

Heater and Air Conditioning Controls

(Before S/N 0160040675 excluding 0160040468 &

0160040672, if equipped)............................................. 3-19

Accessory Control Lever (if equipped) .........................3-20

3.3 Steer Modes...................................................................... 3-22

Steer Mode Change ..................................................... 3-22

3.4 Operator Seat.................................................................... 3-23

Adjustments.................................................................. 3-23

Seat Belt....................................................................... 3-25

3.5 Boom Angle and Extension Indicators .............................. 3-26

Section 4 - Operation

4.1 Engine ................................................................................. 4-1

Starting the Engine......................................................... 4-1

Cold Weather Starting Aids ............................................ 4-2

Extreme Cold Weather Starting (if equipped)................. 4-3

Battery Boosted Starting................................................. 4-4

Normal Engine Operation............................................... 4-5

Shut-Down Procedure.................................................... 4-5

4.2 Operating with a Non-Suspended Load.............................. 4-6

Lift Load Safely............................................................... 4-6

Picking Up a Load .......................................................... 4-6

Transporting a Load ....................................................... 4-7

Leveling Procedure......................................................... 4-7

Placing a Load................................................................ 4-8

Disengaging a Load........................................................ 4-8

4.3 Operating with a Suspended Load...................................... 4-9

Lift Load Safely............................................................... 4-9

Picking Up a Suspended Load....................................... 4-9

Transporting a Suspended Load.................................. 4-10

Leveling Procedure....................................................... 4-10

Placing a Suspended Load........................................... 4-11

Disengaging a Suspended Load .................................. 4-11

Table of Contents

iii31200150

4.4 Loading and Securing for Transport ..................................4-12

Tiedown ........................................................................4-12

Lifting ............................................................................4-13

Section 5 - Attachments

5.1 Approved Attachments ........................................................5-1

5.2 Unapproved Attachments ....................................................5-2

5.3 JLG Supplied Attachments ..................................................5-3

Before S/N 0160037671 .................................................5-3

S/N 0160037671 & After.................................................5-5

5.4 Telehandler/Attachment/Fork Capacity................................5-6

5.5 Use of the Capacity Chart....................................................5-7

Capacity Indicator Locations...........................................5-7

Sample Capacity Chart...................................................5-8

Example........................................................................5-12

5.6 Attachment Installation ......................................................5-13

Hydraulic Operated Attachment....................................5-16

5.7 Adjusting/Moving Forks......................................................5-17

5.8 Attachment Operation........................................................5-18

Carriage w/Forks...........................................................5-19

Side Tilt Carriage ..........................................................5-20

Swing Carriage .............................................................5-22

Dual Fork Positioning Carriage.....................................5-24

Mast Carriage ...............................................................5-26

Mast Carriage w/Swing and Side Shift

(Before S/N 0160037671).............................................5-28

Mast Carriage w/Side Tilt (S/N 0160037671 & After) ...5-30

Fork Mounted Hook ......................................................5-32

Truss Boom...................................................................5-34

Bucket...........................................................................5-36

Grapple Bucket .............................................................5-38

Personnel Work Platform - Quick Switch Mounted

(Before S/N 0160037671).............................................5-40

Personnel Work Platform - Fork Mounted.....................5-42

Boom Head-Mounted Winch

(Before S/N 0160037671).............................................5-44

Section 6 - Emergency Procedures

6.1 Towing a Disabled Product..................................................6-1

Moving Short Distances..................................................6-1

Moving Longer Distances ...............................................6-1

6.2 Emergency Lowering of Boom.............................................6-2

6.3 Emergency Exit from Enclosed Cab....................................6-2

Table of Contents

iv 31200150

Section 7 - Lubrication and Maintenance

7.1 Introduction.......................................................................... 7-1

Clothing and Safety Gear............................................... 7-1

7.2 General Maintenance Instructions....................................... 7-2

7.3 Service and Maintenance Schedule.................................... 7-3

10, 1st 50 & 50 Hour Maintenance Schedule................. 7-3

1st 250, 250 & 500 Hour Maintenance Schedule........... 7-4

1000, 1500 & 2000 Hour Maintenance Schedule........... 7-5

7.4 Lubrication Schedules......................................................... 7-6

50 Hour Lubrication Schedule........................................ 7-6

250 Hour Lubrication Schedule...................................... 7-7

1000 Hour Lubrication Schedule .................................... 7-8

7.5 Operator Maintenance Instructions................................... 7-10

Fuel System.................................................................. 7-10

Air Intake System ......................................................... 7-12

Engine Oil..................................................................... 7-14

Hydraulic Oil................................................................. 7-15

Tires.............................................................................. 7-16

Transmission Oil........................................................... 7-19

Hydraulic Return Filter (Before S/N 0160040675

excluding 0160040468 & 0160040672)........................ 7-20

Engine Cooling System................................................ 7-21

Battery.......................................................................... 7-23

Windshield Washer System (if equipped)..................... 7-24

Section 8 - Additional Checks

Section 9 - Specifications

9.1 Product Specifications......................................................... 9-1

Capacities....................................................................... 9-1

Tires................................................................................ 9-3

Performance................................................................... 9-4

Dimensions..................................................................... 9-5

Index

Inspection, Maintenance and Repair Log

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