JLG 10VP Bedienungsanleitung

OPERATORS & SAFETY

Models

10VP

15VP

20VP

3120727

April 2 0 , 2 0 0 0

AUSTRALIAN OFFICE

JLG INDUSTRIES, INC.

P.O. Box 5119

11 Bolwarra Road

Port M acquarie, Australia

Telephone: 065 811111

Fax: 065 810122

EUROPEAN OFFICE

JLG INDUSTRIES (EUROPE)

Kilmarting Place,

Tannochside Park

Uddingston, Scotland, G71 5PH

Telephone: 01698 8110 05

M ain Fax: 0 1698 8 11 055

Parts Fax: 01698 811455

CORPORATE OFFICE

JLG INDUSTRIES, INC.

1 JLG Drive

M cConnellsburg, PA.

17233-9533

USA

Telephone: (7 17) 485-5161

Fax: (717) 4 85-6417

– JLG Lift –

FOREWORD

The purpose of this manual is to provide users with the operating procedures essential for the promotion of

proper machine operation for its intended purpose. It is important to over-stress proper machine usage. All

information in this manual should be READ and UNDERSTOOD before any attempt is made to operate the

machine. YOUR OPERATING MANUAL IS YOUR MOST IMPORTANT TOOL - Keep it with the machine.

REMEMBER ANY EQUIPMENT IS ONLY AS SAFE AS THE OPERATOR.

BECAUSE THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICATION AND

OPERATION, PROPER SAFETY PRACTICES ARE THE RESPONSIBILITY OF THE USER AND HIS OPER-

ATING PERSONNEL.

ALL INSTRUCTIONS IN THIS MANUAL ARE BASED ON THE USE OF THE MACHINE UNDER PROPER

OPERATING CONDITIONS, WITH NO DEVIATIONS FROM THE ORIGINAL DESIGN. ALTERATION AND/

OR MODIFICATION OF THE MACHINE IS STRICTLY FORBIDDEN, WITHOUT WRITTEN APPROVAL

FROM JLG INDUSTRIES, PER OSHA REGULATIONS.

THIS "SAFETY ALERT SYMBOL" IS USED TO CALL ATTENTION TO POTENTIAL HAZARDS

WHICH MAY LEAD TO SERIOUS INJURY OR DEATH IF IGNORED.

Safety of personnel and proper use of the machine are of primary concern, DANGER, WARNING, CAUTION,

IMPORTANT, INSTRUCTIONS and NOTE are inserted throughout this manual to emphasize these areas.

They are defined as follows:

JLG INDUSTRIES, INC. MAY HAVE ISSUED SAFETY RELATED BULLETINS FOR YOUR JLG PRODUCT. CONTACT JLG INDUS-

TRIES, INC. OR THE LOCAL AUTHORIZED JLG DISTRIBUTOR FOR INFORMATION CONCERNING SAFETY RELATED BULLE-

TINS WHICH MAY HAVE BEEN ISSUED FOR YOUR JLG PRODUCT. ALL ITEMS REQUIRED BY THE SAFETY RELATED

BULLETINS MUST BE COMPLETED ON THE AFFECTED JLG PRODUCT.

Due to the continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without

prior notification. Contact JLG Industries, Inc. for updated information.

DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUA-

TION WHICH, IF NOT AVOIDED WILL RESULT IN SERIOUS

INJURY OR DEATH.

CAUTION INDICATES A POTENTIALLY HAZARDOUS SITUA-

TION WHICH, IF NOT AVOIDED, MAY RESULT IN MINOR OR

MODERATE INJURY. IT MAY ALSO BE USED TO ALERT

AGAINST UNSAFE PRACTICES.

Also in this Manual "Notes:" are used to provide infor-

mation of special interest.

WARNING INDICATES A POTENTIALLY HAZARDOUS SITU-

ATION WHICH, IF NOT AVOIDED COULD RESULT IN SERI-

OUS INJURY OR DEATH.

IMPORTANT OR INSTRUCTIONS PROCEDURES ESSENTIAL

FOR SAFE OPERATION AND WHICH, IF NOT FOLLOWED

MAY RESULT IN A MALFUNCTION OR DAMAGE TO THE

MACHINE.

This page intentionally left blank.

INTRODUCTION - OPERATION/SAFETY PRECAUTIONS

3120727 – JLG Lift – a

INTRODUCTION - OPERATION/SAFETY PRECAUTIONS

All procedures herein are based on the use of the

machine under proper operating conditions, with no devi-

ations from original design intent ... as per OSHA regula-

tions.

READ & HEED!

The ownership, use, service, and/or maintenance of this

machine is subject to various federal, state and local laws

and regulations. It is the responsibility of the owner/user to

be knowledgeable of these laws and regulations and to

comply with them. The most prevalent regulations of this

type are the Federal OSHA Safety Regulations* . Listed

below, in abbreviated form are some of the requirements

of Federal OSHA regulations in effect as of the date of

publication of this handbook.

The listing of these requirements shall not relieve the

owner/user of the responsibility and obligation to deter-

mine all applicable laws and regulations and their exact

wording and requirements, and to comply with the

requirements. Nor shall the listing of these requirements

constitute an assumption of responsibility of liability on the

part of JLG Industries, Inc.

1. Only trained and authorized operators shall be per-

mitted to operate the aerial lift.

2. A malfunctioning lift shall be shut down until

repaired.

3. The controls shall be plainly marked as to their func-

tion.

4. The controls shall be tested each day prior to use to

determine that they are in safe operating condition.

5. Load limits specified by the manufacturer shall not

be exceeded.

6. Instruction and warning placards must be legible.

7. Aerial lifts may be "field modified" for uses other than

those intended by the manufacturer only if certified

in writing by the manufacturer or an equivalent

entity, such as a nationally recognized testing lab, to

be in conformity to applicable OSHA safety regula-

tions and to be at least as safe as it was prior to

modification.

8. Aerial lifts shall not be used near electric power lines

unless the lines have been deenergized or adequate

clearance is maintained (see OSHA 29 CFR 1910.67

and 1926.400).

9. Employees using aerial lifts shall be instructed how

to recognize and avoid unsafe conditions and haz-

ards.

10. Ground controls shall not be operated unless per-

mission has been obtained from personnel in the

platform, except in case of an emergency.

11. Regular inspection of the job site and aerial lift shall

be performed by competent persons.

12. Personnel shall always stand on the floor of the plat-

form, not on boxes, planks, railing or other devices

for work positioning.

*Applicable Federal OSHA regulations, as of the date of

publication of this manual include, but are not limited to,

29 CFR 1910.67, 29 CFR 1926.20, 29 CFR 1926.21, 29

CFR 1926.28, 29 CFR 1926.400 and 29 CFR 1926.453.

Consult the current regulations for the exact wording and

full text of the requirements and contact the closest Fed-

eral OSHA office for specific interpretations.

INTRODUCTION - MAINTENANCE SAFETY PRECAUTIONS

b– JLG Lift – 3120727

INTRODUCTION - MAINTENANCE SAFETY PRECAUTIONS

A. GENERAL

This section contains the general safety precautions

which must be observed during maintenance of the aerial

platform. It is of utmost importance that maintenance per-

sonnel pay strict attention to these warnings and precau-

tions to avoid possible injury to themselves or others or

damage to the equipment. A maintenance program must

be established by a qualified person and must be followed

to ensure that the machine is safe to operate.

MODIFICATION OF THE MACHINE WITHOUT CERTIFICATION BY

A RESPONSIBLE AUTHORITY THAT THE MACHINE IS AT LEAST

AS SAFE AS ORIGINALLY MANUFACTURED IS A SAFETY VIOLA-

TION.

The specific precautions to be observed during machine

maintenance are inserted at the appropriate point in the

manual. These precautions are, for the most part, those

that apply when servicing hydraulic and larger machine

component parts.

Your safety, and that of others, is the first consideration

when engaging in the maintenance of equipment. Always

be conscious of component weight and never attempt to

move heavy parts without the aid of a mechanical device.

Do not allow heavy objects to rest in an unstable position.

When raising a portion of the equipment, ensure that ade-

quate support is provided.

SINCE THE MACHINE MANUFACTURER HAS NO DIRECT CON-

TROL OVER THE FIELD INSPECTION AND MAINTENANCE,

SAFETY IN THIS AREA IS THE RESPONSIBILITY OF THE OWNER/

OPERATOR.

B. HYDRAULIC SYSTEM SAFETY

1. It should be particularly noted that the machines

hydraulic systems operate at extremely high and

potentially dangerous pressures. Every effort should

be made to relieve any system pressure prior to dis-

connecting or removing any portion of the system.

2. Relieve system pressure by activating the lift DOWN

control with the platform completely lowered to

direct any line pressure back into the return line to

the reservoir. Pressure feed lines to system compo-

nents can then be disconnected with minimal fluid

loss.

C. MAINTENANCE

FAILURE TO COMPLY WITH SAFETY PRECAUTIONS LISTED IN

THIS SECTION COULD RESULT IN MACHINE DAMAGE, PERSON-

NEL INJURY OR DEATH AND IS A SAFETY VIOLATION.

• REMOVE ALL RINGS, WATCHES, AND JEWELRY

WHEN PERFORMING ANY MAINTENANCE.

• DO NOT WEAR LONG HAIR UNRESTRAINED, OR

LOOSE FITTING CLOTHING AND NECKTIES WHICH

ARE APT TO BECOME CAUGHT ON OR ENTANGLED

IN EQUIPMENT.

• OBSERVE AND OBEY ALL DANGER, WARNING, CAU-

TION AND OTHER INSTRUCTIONS ON MACHINE

AND IN SERVICE MANUAL.

• KEEP STANDING SURFACES AND HAND HOLDS

FREE OF OIL, GREASE, WATER, ETC.

• NEVER WORK UNDER AN ELEVATED PLATFORM

UNTIL PLATFORM HAS BEEN SAFELY RESTRAINED

FROM ANY MOVEMENT BY BLOCKING OR OVER-

HEAD SLING.

• BEFORE MAKING ADJUSTMENTS, LUBRICATING OR

PERFORMING ANY OTHER MAINTENANCE, SHUT

OFF ALL POWER CONTROLS.

• BATTERY SHOULD ALWAYS BE DISCONNECTED

DURING REPLACEMENT OF ELECTRICAL COMPO-

NENTS.

• KEEP ALL SUPPORT EQUIPMENT AND ATTACH-

MENTS STOWED IN THEIR PROPER PLACE.

• USE ONLY APPROVED, NONFLAMMABLE CLEANING

SOLVENTS.

EFFECTIVITYPAGE

3120727 – JLG Lift – c

EFFECTIVITY CHANGES

September 15, 1997 - Date of Issue

January 20, 2000 - Revised

February 7, 2000 - Revised - Section-2, Page 2-5, (removed lube check requirement for drive wheel gear box).

March 22, 2000 – Revised – Added 20VP UL-EE Option.

April 20, 2000 – Revised – Added Proposition 65 to front of manual.

EFFECTIVITY PAGE

d– JLG Lift – 3120727

This page intentionally left blank.

3120727 – JLG Lift – i

TABLE OF CONTENTS

SUBJECT - SECTION, PARAGRAPH PAGE NO.

SECTION INTRODUCTION - - MAINTENANCE SAFETY PRECAUTIONS

A General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .b

B Hydraulic System Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .b

C Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .b

SECTION 1 - SAFETY PRECAUTIONS

1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1.2 Electrocution Hazard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1.3 Transporting Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1.4 Pre-operational Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

1.5 Operating Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3

SECTION 2 - PREPARATION AND INSPECTION

2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2.2 Preparation For Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2.3 Delivery And Frequent Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2.4 Daily Walk-around Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2

2.5 Daily Functional Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3

2.6 Torque Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4

2.7 Battery Charging & Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5

SECTION 3 - USER RESPONSIBILITIES & MACHINE CONTROLS

3.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3.2 Personnel Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3.3 Operating Characteristics And Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

3.4 Controls And Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

3.5 Jlg Pot-Hole Protection Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5

SECTION 4 - MACHINE OPERATION

4.1 Machine Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

4.2 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

4.3 Machine Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2

4.4 Quick-change Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4

4.5 Transporting, Lifting And Tie Down Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5

SECTION 5 - OPTIONAL EQUIPMENT

5.1 Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

5.2 Extendible Platform Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

SECTION 6 - EMERGENCY PROCEDURES

6.1 General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

6.2 Emergency Controls And Their Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

6.3 Emergency Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

6.4 Incident Notification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2

SECTION 7 - INSPECTION AND REPAIR LOG

ii – JLG Lift – 3120727

TABLE OF CONTENTS

(Continued)

LIST OF FIGURES

FIGURE NO. TITLE PAGE NO.

2-1. Daily Walk-Around Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3

2-2. Battery Fluid Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5

2-3. Charger Assembly and Power Cord Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5

2-4. Battery Charger Front Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6

2-5. Lubrication Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7

2-6. Torque Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8

3-1. Ground Controls.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3

3-2. Platform Controller. (OLD STYLE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3

3-3. Platform Controller. (NEW STYLE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4

3-4. Brake Release Handle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5

3-5. JLGs Pot-Hole-Protection Device - PHP Bar Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5

3-6. Decal Locations (Front View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6

3-7. Decal Locations (Rear View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7

3-8. Decal Locations (Top View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8

3-9. Decal Locations (Right/Left View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9

3-10. Wheel Load Decals (10/15/20VP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10

4-1. Quick-Change Platform Mount. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4

4-2. Forklift Truck Lifting Pockets and Machine Tie Down Bar Locations. . . . . . . . . . . . . . . . . . . . . . .4-5

5-1. Extendible Platform. (Platform shown extended) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

LIST OF TABLES

TABLE NO. TITLE PAGE NO.

1-1 Minimum Safe Approach Distance (to energized power lines or parts) . . . . . . . . . . . . . . . . . . . . 1-1

2-1 Lubrication Intervals for Various Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7

4-1 Maximum Rated Load Capacity (for all platforms except Extendible) . . . . . . . . . . . . . . . . . . . . . .4-2

4-2 Maximum Rated Load Capacity (for Extendible Platform* ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4-3 Machine Interlock Switch Operating Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2

4-4 Machine Gross Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6

7-1 Inspection and Repair Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

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