JLG 3513PS Gebrauchs- und Pflegehandbuch

Operation & Safety

Manual

Original Instructions

Keep this manual with machine at all times.

An Oshkosh Corporation Company

Platforms for

3513PS,

4013PS,

4014PS,

4017PS

31200345

Revised

July 15, 2016

Revision Log

a31200345

Revision Log REVISION LOG

December 12, 2007 - A - Original Issue of Manual

March 5, 2008 - B - Revised pages 1-3, 9-1 and 9-2.

November 16, 2009 - C - Revised covers and page 9-2.

March 22, 2010 - D - Revised pages b, c, d, 1-1, 1-5, 2-1 thru 2-11, 3-2, 3-3, 3-4, 4-1, 4-3, 4-4,

5-1, 5-2, 5-3, 6-2, 6-3, 7-1 thru 7-6, 8-1 & 9-1.

October 8, 2013 - E - Revised covers and pages d, 2-4, 2-5, 5-3, 7-4 thru 7-7, 8-1, 9-1, 9-2 &

9-3.

July 15, 2016 - F - Revised rear cover and pages 2-4 thru 2-8, 2-11, 4-1, 4-3 & 7-2.

Read This First

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Read This First

This manual is a very important tool! Keep it with the machine at all times.

The purpose of this manual is to provide owners, users, operators, lessors, and lessees

with the precautions and operating procedures essential for the safe and proper machine

operation for its intended purpose.

Due to continuous product improvements, JLG Industries, Inc. reserves the right to make

specification changes without prior notification. Contact JLG Industries, Inc. for updated

information.

Operator Qualifications

The operator of the machine must not operate the machine until this manual has been

read, training is accomplished and operation of the machine has been completed under

the supervision of an experienced and qualified operator. Operation within the U.S.A.

requires training per OSHA 1910.178.

Operators of this equipment must possess a valid, applicable driver’s license, be in good

physical and mental condition, have normal reflexes and reaction time, good vision and

depth perception and normal hearing. Operator must not be using medication which

could impair abilities nor be under the influence of alcohol or any other intoxicant during

the work shift.

In addition, the operator must read, understand and comply with instructions contained

in the following material furnished with the material handler:

• This Operation & Safety Manual

• Telehandler Safety Manual (ANSI only)

• All instructional decals and plates

• Any optional equipment instructions furnished

The operator must also read, understand and comply with all applicable Employer,

Industry and Governmental rules, standards and regulations.

Modifications

Any modification to this machine must be approved by JLG.

Read This First

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This product must comply with all safety related bulletins. Contact JLG Industries, Inc. or

the local authorized JLG representative for information regarding safety-related bulletins

which may have been issued for this product.

JLG Industries, Inc. sends safety related bulletins to the owner of record of this machine.

Contact JLG Industries, Inc. to ensure that the current owner records are updated and

accurate.

JLG Industries, Inc. must be notified immediately in all instances where JLG products have

been involved in an accident involving bodily injury or death of personnel or when

damage has occurred to personal property or the JLG product.

FOR:

• Accident Reporting and Product Safety Publications

• Current Owner Updates

• Questions Regarding Product Applications and Safety

• Standards and Regulations Compliance Information

• Questions Regarding Product Modifications

CONTACT:

Product Safety and Reliability Department

JLG Industries, Inc.

13224 Fountainhead Plaza

Hagerstown, MD 21742

USA

or Your Local JLG Office

(Addresses on back cover)

In USA:

Toll Free: 1-877-JLG-SAFE (1-877-554-7233)

Outside USA:

Phone: +1-717-485-6591

E-mail:

ProductSafety@JLG.com

Read This First

d31200345

Other Publications Available

For detailed machine operation procedures and safety information, please refer to the

appropriate machine Operation & Safety Manual.

Table of Contents

i31200345

TABLE OF CONTENTS

Revision Log

Read This First

Operator Qualifications ........................................................................... b

Modifications............................................................................................... b

Other Publications Available ................................................................. d

Table of Contents

Section 1 - General Safety Practices

1.1 Hazard Classification System ....................................................................1-1

Safety Alert System and Safety Signal Words...............................1-1

1.2 General Precautions .....................................................................................1-1

1.3 Operation Safety............................................................................................1-2

Electrical Hazards....................................................................................1-2

Tip Over Hazard.......................................................................................1-3

Load Falling Hazard ...............................................................................1-4

Lifting Personnel .....................................................................................1-5

Pinch Points and Crush Hazards........................................................1-6

Fall Hazard .................................................................................................1-8

Chemical Hazards ...................................................................................1-9

Section 2 - Pre-Operation and Inspection

2.1 Pre-Operation Check and Inspection.....................................................2-1

2.2 Safety Decals ...................................................................................................2-3

Console.......................................................................................................2-3

Fixed Platform..........................................................................................2-4

Extendable Platform ..............................................................................2-6

2.3 Walk-Around Inspection.............................................................................2-8

2.4 Operational Check ........................................................................................2-9

2.5 Platform Gate ............................................................................................... 2-10

2.6 Lanyard Anchorage Points...................................................................... 2-11

2.7 Platform Extension (If Equipped).......................................................... 2-12

Section 3 - Controls and Indicators

3.1 General..............................................................................................................3-1

3.2 Controls.............................................................................................................3-2

Indicator Panel.........................................................................................3-3

Boom Joystick ..........................................................................................3-4

Table of Contents

ii 31200345

Section 4 - Operation

4.1 Preparing Machine for Platform Operation.........................................4-1

4.2 Platform Operation.......................................................................................4-2

Starting the Engine ................................................................................4-2

Normal Engine Operation ...................................................................4-2

Control Operation ..................................................................................4-3

Shut-Down Procedure ..........................................................................4-3

4.3 Loading and Securing for Transport ......................................................4-4

Section 5 - Platform

5.1 Approved Platforms.....................................................................................5-1

5.2 Unapproved Platforms................................................................................5-1

5.3 Telehandler/Platform Capacity ................................................................5-2

5.4 Platform Installation.....................................................................................5-3

Section 6 - Emergency Procedures

6.1 Emergency Operation .................................................................................6-1

Operator Unable to Control Machine .............................................6-1

Platform or Boom Caught Overhead...............................................6-1

6.2 Emergency Lowering Of Boom................................................................6-2

Cab Auxiliary Power System ...............................................................6-2

Platform Auxiliary Power System......................................................6-2

6.3 Incident Notification ....................................................................................6-3

Section 7 - Lubrication and Maintenance

7.1 Introduction ....................................................................................................7-1

Clothing and Safety Gear.....................................................................7-1

7.2 General Maintenance Instructions..........................................................7-1

7.3 Service and Maintenance Schedules .....................................................7-2

10, 50 & 1000 Hour Maintenance Schedule..................................7-2

7.4 Operator Maintenance Instructions.......................................................7-4

Fuel System...............................................................................................7-4

Tires .............................................................................................................7-6

Battery ........................................................................................................7-8

Section 8 - Additional Checks

8.1 General..............................................................................................................8-1

8.2 Auxiliary Power System ..............................................................................8-1

Table of Contents

iii31200345

Section 9 - Specifications

9.1 Product Specifications.................................................................................9-1

Performance .............................................................................................9-1

Dimensions ...............................................................................................9-2

Supplemental Information..................................................................9-3

Index

Inspection, Maintenance and Repair Log

Table of Contents

iv 31200345

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