JLG EcoLift70 Gebrauchs- und Pflegehandbuch

Operation and Safety Manual

ANSI

Original Instructions - Keep this manual with the machine at all times.

Models

EcoLift50

EcoLift70

3121740

June 29, 2018 - Rev C

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WARNING

Operating, servicing and maintaining this vehicle or equipment

can expose you to chemicals including engine exhaust, carbon

monoxide, phthalates, and lead, which are known to the State of

California to cause cancer and birth defects or other

reproductive harm. To minimize exposure, avoid breathing

exhaust, do not idle the engine except as necessary, service your

vehicle or equipment in a well-ventilated area and wear gloves

or wash your hands frequently when servicing. For more

information go to www.P65Warnings.ca.gov.

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FOREWORD

3121740 a

FOREWORD

This manual is a very important tool! Keep it with the machine at all times.

The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and

operating procedures essential for the safe and proper machine operation for its intended purpose.

Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes

without prior notification. Contact JLG Industries, Inc. for updated information.

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SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS

b3121740

SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS

INDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOT

AVOIDED, WILL RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL

WILL HAVE A RED BACKGROUND.

INDICATES A POTENTIALITY HAZARDOUS SITUATION. IF NOT

AVOIDED, COULD RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL

WILL HAVE AN ORANGE BACKGROUND.

INDICATES A POTENTIALIT Y HAZARDOUS SITUATION. IF NOT

AVOIDED, MAY RESULT IN MINOR OR MODERATE INJURY. IT MAY

ALSO ALERT AGAINST UNSAFE PRACTICES. THIS DECAL WILL HAVE A

YELLOW BACKGROUND.

INDICATES INFORMATION OR A COMPANY POLICY THAT RELATES

DIRECTLY OR INDIRECTLY TO THE SAFETY OF PERSONNEL OR PRO-

TECTION OF PROPERTY.

This is the Safety Alert Symbol. It is used to alert you to the potential personal

injury hazards. Obey all safety messages that follow this symbol to avoid possi-

ble injury or death

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SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS

3121740 c

THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLE-

TINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED

JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY

RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THIS

PRODUCT.

JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE

OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES,

INC. TO ENSURE THAT THE CURRENT OWNER RECORDS ARE UPDATED

AND ACCURATE.

JLG INDUSTRIES, INC. MUST BE NOTIFIED IMMEDIATELY IN ALL

INSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN AN ACCI-

DENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR

WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL PROP-

ERTY OR THE JLG PRODUCT.

Contact:

Product Safety and Reliability Department

JLG Industries, Inc.

1 JLG Drive

McConnellsburg, PA 17233

or Your Local JLG Office

(See addresses on manual rear cover)

In USA:

Toll Free: 877-JLG-SAFE (877-554-7233)

Outside USA:

Phone: 717-485-5161

E-mail: ProductSafety@JLG.com

For :

• Accident Reporting

• Product Safety Publi-

cations

• Current Owner

Updates

• Questions Regarding

Product Safety

• Standards and Regula-

tions Compliance Infor-

mation

• Questions Regarding Spe-

cial Product Applications

• Questions Regarding

Product Modifications

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REVISION LOG

d3121740

REVISION LOG

Original Issue A - May 26, 2016

Revision B - May 15, 2018

Revision C - June 29, 2018 - Revised Prop 65

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TABLE OF CONTENTS

3121740 i

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

SECTION - 1 - SAFETY PRECAUTIONS

1.1 GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.2 TRANSPORTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Tipping Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1.3 PRE-OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Operator Training and Knowledge . . . . . . . . . . . . . . . . . . . . . 1-4

Workplace Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Machine Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

1.4 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

Trip and Fall Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

Electrocution Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

Tipping Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

Crushing and Collision Hazards . . . . . . . . . . . . . . . . . . . . . . . 1-10

1.5 MOVING, LIFTING AND REPOSITIONING . . . . . . . . . . . . . . . . . 1-11

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

Additional Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . 1-11

1.6 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

Maintenance Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

SECTION - 2 - PREPARATION AND INSPECTION

2.1 PERSONNEL TRAINING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Operator Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Training Supervision. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Operator Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.2 PREPARATION, INSPECTION, AND MAINTENANCE . . . . . . . . 2-2

2.3 PRE-START INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

2.4 DAILY WALK-AROUND INSPECTION . . . . . . . . . . . . . . . . . . . . . . 2-4

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

2.5 FUNCTION CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

SECTION - 3 - MACHINE OPERATION

3.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.2 MACHINE DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.3 MACHINE COMPONENT LOCATIONS . . . . . . . . . . . . . . . . . . . . . 3-2

3.4 MACHINE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Positioning and Leveling Machine . . . . . . . . . . . . . . . . . . . . . 3-4

Entering/Exiting The Platform . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Elevating/Lowering Platform . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

3.5 TRANSPORTING, LIFTING AND TIE-DOWN PROCEDURES . . 3-6

Loading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Vehicle Transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

3.6 DECAL INSTALLATION (ECOLIFT 50) . . . . . . . . . . . . . . . . . . . . . . 3-8

3.7 DECAL INSTALLATION (ECOLIFT 70) . . . . . . . . . . . . . . . . . . . . . 3-10

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TABLE OF CONTENTS

ii 3121740

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

SECTION - 4 - EMERGENCY PROCEDURES

4.1 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.2 EMERGENCY OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Operator Unable to Control Machine. . . . . . . . . . . . . . . . . . . 4-1

Platform Caught Overhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Righting of Tipped Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.3 INCIDENT NOTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4.4 EMERGENCY LOWERING OPERATION. . . . . . . . . . . . . . . . . . . . . 4-2

SECTION - 5 - GENERAL SPECIFICATIONS

5.1 GENERAL SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Machine Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

SECTION - 6 - INSPECTION AND REPAIR LOG

LIST OF FIGURES

2-1. Daily Walk-Around Inspection (EcoLift50). . . . . . . . . . . . . 2-6

2-2. Daily Walk-Around Inspection (EcoLift70). . . . . . . . . . . . . 2-7

2-3. Rear Wheel Auto Locking Brake . . . . . . . . . . . . . . . . . . . . . . 2-9

3-1. Machine Component Locations(EcoLift 50) . . . . . . . . . . . 3-2

3-2. Machine Component Locations(EcoLift 70) . . . . . . . . . . . 3-3

3-3. Bubble Level Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

3-4. Machine Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

3-5. Transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

3-6. Decal Installation (EcoLift 50). . . . . . . . . . . . . . . . . . . . . . . . . 3-8

3-7. Decal Installation (EcoLift 70). . . . . . . . . . . . . . . . . . . . . . . . 3-10

4-1. Emergency Lowering Tool (EcoLift 50). . . . . . . . . . . . . . . . 4-3

4-2. Emergency Lowering Tool (EcoLift 70). . . . . . . . . . . . . . . . 4-3

4-3. Emergency Lowering (Ecolift 50 and Ecolift 70) . . . . . . . 4-4

5-1. Operating Specifications (EcoLift 50) . . . . . . . . . . . . . . . . . 5-3

5-2. Operating Specifications (EcoLift 70) . . . . . . . . . . . . . . . . . 5-3

LIST OF TABLES

1-1 Minimum Approach Distances (M.A.D.) . . . . . . . . . . . . . . . 1-8

2-1 Inspection and Maintenance Table . . . . . . . . . . . . . . . . . . . 2-3

3-1 Decal Installation Chart (See Figure 3-6.) . . . . . . . . . . . . . . 3-9

3-2 Decal Installation Chart (See Figure 3-7.) . . . . . . . . . . . . . 3-11

5-1. Machine Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5-2. Machine Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

6-1 Inspection and Repair Log . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

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SECTION 1 - SAFETY PRECAUTIONS

3121740 1-1

SECTION 1. SAFETY PRECAUTIONS

1.1 GENERAL

This section outlines the necessary precautions for proper and

safe machine usage and maintenance. In order to promote

proper machine usage, it is mandatory that a daily routine is

established based on the content of this manual. A mainte-

nance program, using the information provided in the Service

and Maintenance section, must also be established by a quali-

fied person and must be followed to ensure that the machine is

safe to operate.

The owner/user/operator/lessor/lessee of the machine must not

accept operating responsibility until this manual has been read,

training is accomplished, and operation of the machine has

been completed under the supervision of an experienced and

qualified operator.

These sections contain the responsibilities of the owner, user,

operator, lessor, and lessee concerning safety, training, inspec-

tion, maintenance, application, and operation. If there are any

questions with regard to safety, training, inspection, mainte-

nance, application, and operation, please contact JLG Industries,

Inc. (“JLG”).

FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN THIS MAN-

UAL COULD RESULT IN MACHINE DAMAGE, PROPERTY DAMAGE, PERSONAL

INJURY OR DEATH.

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