Josef Kihlberg R555PN Bedienungsanleitung

06.14

R555PN

Pneumatic top stapler

Pneumatisk lockhäftare

Pneumatischer Deckelhefter

Agrafeuse pneumatique pour cartons

From serie no1402486

Från serienummer 1402486

Ab Serie-Nr. 1402486

A partir du no de série 1402486

ENGLISH 3

SVENSKA 13

DEUTSCH 24

FRANÇAIS 35

Before using the tool,

read the operating in-

structions carefully.

Läs igenom bruks-

anvisningen noga innan

du använder klammer-

verktyget.

Vor dem Gebrauch des

Gerätes die Betriebs-

anleitung aufmerksam

lesen.

Avant l’utilisation de

l’appareil, consultez

soigneusement le

mode d’emploi.

OPERATING INSTRUCTIONS Translation of original manual

BRUKSANVISNING Originalmanual

BETRIEBSANLEITUNG Übersetzung der Originalbetriebsanleitung

MODE D‘EMPLOI Traduction du mode d’emploi original

206.14

Josef Kihlberg R555PN

1TECHNICAL DATA

TABLE OF CONTENTS

Weight 1,8 kg (4,0 lbs)

Dimensions Length 235 mm (9,3“)

Width 104 mm (4,1“)

Height 205 mm (8,1“)

Magazine capacity 1000 staples

Staple leg length 15–18 mm (5/8“–3/4“)

Nose length 0 mm (0,0 in.)

Max. air pressure 8 bar (116 psi)

Recommended

working air pressure 5,0–6,0 bar (73–87 psi)

Air consumption

per driving operation at

6 bar (87 psi) operating pressure 0.95 litres

Noise characteristic levels

according to: EN 12549

A-weighted single-event

emission sound pressure

level at work station 82 dB

A-weighted sound

energy level 93 dB

Vibration level: Vibration below the limit of

declaration accordingtoEN

792-13 meassured

according to ISO 8662-11.

FASTENERS

Staple JK555-15K (5/8“) Art.No 185004

Staple JK555-18K (3/4“) Art.No 185005

Page

1 Technical data 2

2 General information 3

2.1 Information on environmental protection 3

3 Safety instructions 4

4 Description 5

4.1 Design 5

4.2 Function 5

5 Initial operation 6

5.1 Installation 6

5.2 Air connection / Lubrication 6

6 Operating instructions 7

6.1 Adjust the staple leg length 7

6.2 Adjust the penetration depth 7

6.3 Adjust staple clinch 8

6.4 Control the clinch 8

6.5 Loading the stapler 9

6.6 Operating the stapler 9

7 Preventive and corrective maintenance 10

7.1 Cleaning the stapler 10

7.2 Removing jammed staples 10

7.3 Replace the driver blade/anvils 11

8 Trouble shooting 12

9 Spare parts kit 46

10 Parts list with recommended wear parts 48

Exploded drawing 50

SE JOSEF KIHLBERG AB

Industrigatan 37B

SE-544 50 HJO

Telephone: +46 503 328 00

Fax: +46 503 328 01

E-mail: [email protected]

Internet: www.kihlberg.com

06.14 3

Josef Kihlberg R555PN

DECLARATION OF CONFORMITY

We take sole responsibility for declaring that the

R555PN top stapler, to which this declaration

refers, is in full compliance with the current require-

ments of the guidelines laid down by the council

on 17th May 2006 (2006/42/EC) “Machine

Guidelines“.

According to norm: ISO 12100:2010

SE-544 50 HJO, 11.06.2014

Production Manager:

Anders Pettersson

Agent for the publication of technical documentation:

Josef Kihlberg AB, Industrigatan 37B, SE-544 50 HJO

CAUTION!

Used where there is

danger to life and health.

WARNING!

Used for danger which

can cause material

damage.

NOTE!

Used for general infor-

mation and information

which if not followed can

cause faults in the

operating sequence.

2 GENERAL INFORMATION

These operating instructions are intended to simplify

familiarisation with the staplers and the possibilities

of application for the intended purpose. The operating

instructions contain important information concerning

the safe, proper and efcient use of the staplers. Ob-

servation of the information will help to avoid danger,

reduce repairs and stoppages and increase the reli-

ability and service life of the top stapler.

The operating instructions must always be available

at the place of operation of the staplers. They must

be read and observed by all persons concerned with

work on the top stapler. This work specically includes

operation, relling of operating material, fault elimina-

tion and maintenance.

In addition to the operating instructions and the regu-

lations for accident prevention effective in the country

of use and place of application, the recognised tech-

nical regulations for safety and proper working must

also be observed.

2.1 INFORMATION ON ENVIRONMENTAL

PROTECTION

This stapler is manufactured without any physical or

chemical substances which could be dangerous to

health. For disposal of all the parts, the governmental

instructions must be observed.

406.14

Josef Kihlberg R555PN

Use for the intended purpose

The top stapler is intended for stapling of card board.

This stapler was designed and manufactured for safe

handling during the stapling operation.

Possible misuse

Do not re any staples into the air or use the stapler

with any other materials than mentioned above.

Servicing

The following maintenance work must be carried out

at regular intervals, varying with working conditions

and workload:

– daily check of compressed air pressure

5.0–6.0 bar (73–87 psi).

– clean the stapler regularly.

– check the condition of the stapler at regular inter-

vals for defects or worn parts. Never use a stapler

that has defective or worn parts (for servicing tasks

refer also to chapter 7.1 until 7.3).

3SAFETY INSTRUCTIONS

Inform yourself!

Read the operating

instructions carefully.

Protect yourself!

When operating the

stapler, wear eye, ear

protection.

Warning: Danger of

crushing!

Do not put your ngers

underneath the nozzle.

Warning:

Hazard!

Lay the compressed air

hose so that there is no

risk of tripping over it.

Do not exceed the air

pressure!

Do not exceed the re-

commended air pressure.

Use safety coupling!

For connecting the air

hose to the stapler, use

only a safety coupling.

Do not use a bottled air

or gas source!

Do not operate this stap-

ler by using a bottled air

or gas source.

Never leave a loaded

tool unattended!

Always disconnect the

tool from air supply when

not in use.

PD[

EDU

6810

.,+/%(5*

2ULJLQDO

KIHLBERG

Original

JOSEF KIHLBERG

staples must be used

exclusively!

Original

JOSEF KIHLBERG

spare parts must be

used exclusively!

Not using original spare

parts will dissolve the

warranty and the liability.

06.14 5

Josef Kihlberg R555PN

4DESCRIPTION

4.2 FUNCTION

The top stapler R555PN has only single shot ring

without safety yoke.

1. Press the top stapler against the carton and pull

the trigger (Fig.1/4).

2. Move the stapler and repeat.

Never re it without any work piece.

4.1 DESIGN

1 Adjustment penetration depth

2 Adjustment 15 or 18 mm staple leg length

3 Magazine cover

4 Trigger

5 Compressed air connection

Fig. 1

Warning: before stapling ensure that

your hand or any other part of your

body is not underneath the nozzle.

606.14

Josef Kihlberg R555PN

5INITIAL OPERATION

Fig. 2

5.1 INSTALLATION

The top stapler is delivered without the compressed

air nipple assembled. Assemble the nipple as follow-

ing:

1. Take the stapler out of the box. Check that the

nipple is the correct brand and ts your air sys-

tem. Put sealing compound at the threadle.

(Fig. 2/1).

Install compress air nipple manually until a resistance

is perceptible. Use hexagon ring spanner to tighten 1

1/2 turn..

Lay the compressed air hose so there is

no risk of tripping over it.

5.2 AIR CONNECTION / LUBRICATION

Properly prepared compressed air is essen-

tial for trouble free operation of the stapler.

This can only be ensured by a reliably functioning

maintenance unit, consisting of water separator, pres-

sure reducing valve with pressure gauge. The internal

diameter of the pipe should be at least 10 mm (3/8“).

Never exceed the maximum permitted air

pressure of 8 bar (116 psi). The maximum

supply pressure is 8 bar (116 psi).

Adjust the working pressure to 5,0–6,0 Bar

(73–87 psi).

A low air pressure will give low maintenance costs!

The stapler and the hose must have a coupling which

automatically bleeds all air pressure from the stapler

when it is disconnected.

The stapler needs a small amount of lubricating oil in

the nipple each day or approx. 10 drops once a week

to ensure safe functioning and endurance. For high

frequency stapling we recommend oil mist lubricator.

Please contact our agent for advice.

733007 Lubrication oil 0.2 dl. (Fig.3/1)

Sliding parts are greased, with Dow Corning grease

MS 4 Silicon Compound, at the factory. We recom-

mend use this grease on moving parts if they have

been cleaned or replaced.

184943 Tube of MS 4. (Fig. 3/2)

733007

184943

Fig. 3

06.14 7

Josef Kihlberg R555PN

6OPERATING INSTRUCTIONS

6.1 ADJUST THE STAPLE LEG LENGHT

Be sure that the tool is not pointing at

yourself or anyone else when connec-

ting it to the compressed air line.

The stapler is adjustable for 15 or 18 mm staples.

The stapler setting for a different staple leg length is

altered as follows. Start by adjusting the depth of sta-

pling for deep clinching (=) as shown in Fig. 5.

– With a 2,5 mm Allen key, unscrew locking screw

(A) two turns.

– With a screw driver, adjust screw (B) to 15 or 18

mm leg length (Fig. 4)

– Tighten the locking screw.

– Adjust the strap guides (Fig. 5) inner position =

15 mm and outer = 18 mm leg length.

Fig. 4

15mm18mm

Fig. 5

806.14

Josef Kihlberg R555PN

Fig. 7

Fig. 6

6.2 ADJUST THE PENETRATION DEPTH

The depth of the stapling is easily adjused using the

setting knob.

– Depress the knob (Fig. 6/1) and turn it to any of the

ve positions.

– Low stapling penetration

= Deep stapling penetration

6.3 ADJUST STAPLE CLINCH

Be sure that the tool is not pointing at

yourself or anyone else when connec-

ting it to the compressed air line.

It is possible to adjust how tightly the staples are

closing.

– With a small screwdriver turn the adjusting nut

behind the slot (Fig. 7/1). Turn clockwise to close

the clinch (7/A). Turn the adjusting nut anticlockwise

to open up the clinch (7/B).

06.14 9

Josef Kihlberg R555PN

6.4 CONTROL THE CLINCH

1Good clinch.

2 Leg length of the staple too long or over bended.

3 Leg length of staple too short or not enough

bended.

If necessary adjust staple clinch, see chapter 6.3.

Always use Josef Kihlberg original

staples: JK555-15 or JK555-18.

Fig. 8

To short

Correct

To long staple

Fel

To short

Correct

To long staple

Fel

To short

Correct

To long staple

Fel

10 06.14

Josef Kihlberg R555PN

6.5 LOADING THE STAPLER

Be sure that the tool is not pointing at

yourself or anyone else when connec-

ting it to the compressed air line.

– Connect the tool to the compressed air line before

loading staples. The max. allowed air pressure is 8

bar.

–Always use Josef Kihlberg original staples

JK555 with leg length 15 (5/8“ ) or 18 mm (3/4“).

The correct type of staple is marked on the left

hand side of the magazine. Ensure you use the

right length of staples for your application and be

sure that the stapler is adjusted for this length.

1. Press the magazine lid backwards and release

the latch. Lift the lid at the same time upwards and

then backwards(Fig.8/1)

2. Feed the staple strip right up to the side guides.

(8/2)

3. Close the lid with a slight push and press it down-

wards until the lid has reached locking position

6.6 OPERATING THE STAPLER

Adjust the air pressure to 5,0–6,0 bar (73-87 psi).

Never exceed 8 bar (116 psi).

A low air pressure will give low maintenance costs!

– Press the stapler against the card board.

– Pull the trigger as described in chapter 4.2.

– Move the tool and repeate until you have nished

the stapling.

– Control the clinch regulary, see chapter 6.4.

Warning: before stapling, ensure that

your hand or any other part of your

body is not underneath the nozzle.

Always place yourself in a rmly ba-

lanced position when using or hand-

ling the tool.

Fig. 9

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