KABI 40380 Bedienungsanleitung
KABI A/S
Kokkedalsvej 29
DK-2970 Hørsholm
Denmark
Phone: +45 4576 0242
Fax: +45 4576 4468
Mail: kabi@kabi.dk
Web: www.kabi.dk
ELECTRONIC PRESET METER
Oil Control Gun
Oil Control Gun Oliepåfyldningspistol Oljekontrollpistol Oljepåfyllingspistol Öljyn Ohjauspistoolilla
Art.# 40380
Operang Manual 2
Brugsvejledning 8
Bruksanvisning 14
Bruksanvisning 20
Käyöohje 26
2.
KABI Electronic Preset Meter Oil Control Gun
IMPORTANT!
This manual contains important warnings and other informaon. Read and keep for reference.
This dispense gun is designed to dispense petroleum-based lubricants only. Do not dispense windshield washer
solvent with this dispense gun. It is designed for indoor use only. It is not designed for in-line installaon. Only use
fully trained personnel to operate the dispense gun, and make sure they have read this manual before using the
equipment.
SKIN INJECTION
High-pressure uid from dispense valve, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputaon. Get immediate medical treatment.
• Do not point the dispense gun at anyone or at any part of your body.
• Do not put your hand over the end of the dispense nozzle.
• Do not stop or deect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or
servicing equipment.
EQUIPMENT MISUSE
Misuse can cause death or serious injury.
• Do not exceed the maximum working pressure or temperature rang of the lowest rated system component. See
Technical Data in all equipment manuals.
• Use uids and solvents that are compable with equipment weed parts. See Technical Data in all equipment
manuals. Read uid and solvent manufacturer’s warnings. For further informaon about your material, request
Material Safety Data Sheets from the distributor or retailer.
• Check the equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s
replacement parts only. Do not alter or modify equipment.
• Use the equipment only for its intended purpose. Call your distributor for informaon.
• Route hoses and cables away from trac areas, sharp edges, moving parts, and hot surfaces. Do not kink or over
bend hoses or use hoses to pull equipment.
• Comply with all applicable safety regulaons.
FIRE AND EXPLOSION
When ammable uids are present in the work area, such as gasoline and windshield wiper uid, be aware that
ammable fumes can ignite or explode. To help prevent re and explosion:
• Use this equipment only in well venlated areas.
• Eliminate all ignion sources, such as cigarees and portable electric lamps.
• Keep the working area clean and free of debris, including rags and spilled or open containers of solvent and gaso-
line. Do not plug or unplug power cords or turn lights on or o when ammable fumes are present.
• Ground all equipment in the work area.
• Use only grounded hoses.
• If there is stac sparking or you feel a shock, stop operaon immediately. Do not use the equipment unl you
idenfy and correct the problem.
• Allways keep a re exnguisher in the working area.
3.
KABI Electronic Preset Meter Oil Control Gun
TYPICAL INSTALLATION
FIG. 1 shows a typical hose reel installaon.
A : Metered dispense gun
B : Fluid shuto valve
C : Hose
D : Hose reel uid inlet hose
E : Hose reel
PRESSURE RELIEF PROCEDURE
The equipment stays pressurized unl pressure is manually relieved. To reduce
the risk of serious injury from pressurized uid, accidental spray from the dis-
pense gun, or splashing uid, follow this Pressure Relief Procedure when you:
• Are instructed to relieve pressure.
• Check, clean, or service any system equipment.
• Install or clean uid nozzles or lter.
Do this to relief the pressure:
1. Turn o the power supply to the pump.
2. Trigger the dispense gun into a waste container to relieve pressure.
3. Open any bleed type master air valves and uid drain valves in the system.
4. Leave the drain valve open unl you are ready to pressurize the system.
FIG. 1
INSTALLATION PROCEDURE
If this is a new installaon or if there is contaminated uid in the lines, ush
the lines before you install the metered dispense gun. Contaminated lines
could cause the valve to leak.
1. Close the uid shuto valve (B, FIG. 1) at each dispense posion.
2. Make sure:
• The main uid outlet valve at the pump is closed,
• The air pressure to the pump motor is adjusted,
• The air valve is open.
3. Slowly open main uid valve.
4. Place the hose end (with no dispense gun connected) into a container for waste oil.
• Secure the hose in the container so it will not come out during ushing.
• If you have mulple dispense posions, rst ush the dispense posion farthest from the pump, then work
your way toward the pump.
5. Slowly open the shuto valve (B, FIG. 1) at the dispense posion. Flush out a sucient amount of oil to ensure
that the enre system is clean. Close the valve.
6. Repeat step 5 at all other dispense posions.
CONNECTING HOSE TO METER
1. Follow the Pressure Relief Procedure;
2. Apply thread sealant to the male threads of the hose ng.
Thread the hose ng into the swivel (1) and ghten rmly
(FIG. 2). Make sure you let sealant cure to the manufacturer’s
recommendaons before you let uid into the system. 1
Hose ng FIG. 2
4.
KABI Electronic Preset Meter Oil Control Gun
INSTALLING EXTENSION AND NOZZLE ON METER
1. Thread extension tube ng (2) into meter outlet with at least
three full turns. (FIG. 3). Do not use a twist/lock or manual shut-
o nozzle. You must use an automac nozzle on the meter or
the meter could be damaged.
2. Open all dispense posion shut-o valves (B, FIG. 1) and start
the pump to pressurize the system. See Operaon, for proper
operaon of meter. To ensure dispensing accuracy, purge all air
from the uid lines and dispense valve before you use it.
METER SETUP AND OPERATION INSTRUCTIONS
TECHNICAL DATA
Power supply DC 6V Flow Rate 0-30 l/min
Measure Accuracy 0.5% Min. Working Pressure 3 bar
Default Measure Unit L Max. Working Pressure 70 bar
Inial Preset Data 4 L Inlet and outlet connecons 1/2” BSP
LCD DISPLAY
1. Displays re-seable Total, accumulated Total and Scale Factor.
2. Displays unit of measure.
3. Preset batch quanty.
4. MANUAL is an indicator of being in normal delivered mode, not
in preset mode.
5. AUTO is an indicator of being in preset mode.
6. Low baery Icon.
7. SET is an indicator for adjust unit of measure or preset ow rate.
8. TOTAL is an indicator for total amount delivered.
9. TRIP is an indicator for current ow rate.
FUNCTIONAL FEATURE
1 When the baery is low, there is a ashing signal appearing on
the right-boom of the LCD display;
2 In the seng display, the system will enter into Auto dispensing
mode if there is only dispensing operaon;
3 Preset range: 0-99.9, which is non-cycle. Under the preseng
mode, the dispensing will shut o automacally by trigger for
5 seconds if there is no oil during the process.
4 Aer the dispensing under the preseng mode, there is OK
ashing at the le-above of display.
FIG. 3
2
75
1
4
2
6
3
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5.
KABI Electronic Preset Meter Oil Control Gun
FUNCTIONAL BUTTONS
A. Click this buon to set the data one by one increasingly,
press the buon to set the data quickly.
B. Click this buon to set the data one by one decreasingly,
press the buon to set the data quickly.
C. STOP/KEY BUTTON
1. In ready posion: press this buon to check the cur-
rent adding quanty TRIP and total adding quanty
TOTAL;
2. In factor seng mode: press this buon to change
between unit seng mode, total quanty seng
mode and calibraon seng mode;
3. In calibraon seng mode: aer you change the fac-
tor, press this buon mely to save the factor;
4. In preset dispensing mode: press this buon to stop
delivering when in the dispensing;
5. Press this buon for 3 to 5 seconds to change be-
tween MANUAL dispensing mode and AUTO dispens-
ing mode.
D. RESET BUTTON
1. In dispensing mode: press this buon to return to
zero from current adding quanty in TRIP.
2. In calibraon seng mode: press this buon to
return to the previous accuracy factor data.
E. CONVERT BUTTON
1. In unit seng mode: press this buon to change the
measure unit: L, QT, PT, GAL.
2. In calibraon seng mode: press this buon to
change the ashing place for entering data.
G. RESET + CONVERT
Under dispensing, press RESET buon two mes in a
row and press CONVERT buon for 3 to 5 seconds to
enter into the seng mode.
SET
KEY
40380
C
A B
D E
6.
KABI Electronic Preset Meter Oil Control Gun
AUTO DISPENSING OPERATION AND STEPS
1. Choose the auto mode by pressing STOP/KEY for 3 to 5 seconds.
2. Increase or decrease the preseng amount by pressing
e.g. 5.0 L.
3. Press RESET to reset the TRIP counter to zero. Press the trigger. Release the
trigger when you feel it is dispensing. The gun is now dispensing and counng
quanty.
4. To stop the dispensing during the operaon, press the buon STOP/KEY or press
the trigger. The dispensed amount will be shown on the LCD display, e.g. 3.28 L.
Press the trigger again and the gun will connue to deliver.
5. When the preset amount has been reached, the dispensing will stop
automacally. There is an OK signal shown on the display.
6. Aer preset dispensing, push the buon to release the pressure of nozzle.
MANUAL DISPENSING OPERATION AND STEPS
1. Choose the manual mode by pressing STOP/KEY for 3 to 5 seconds.
2. Press RESET to reset the TRIP counter to zero. Press the trigger and the gun will
start dispensing and counng the amount being dispensed.
3. The accuracy will not be aected by start or stop dispensing from me to me,
e.g. 8 L as dispensing quanty for one me.
7.
KABI Electronic Preset Meter Oil Control Gun
MEASURE UNIT CHOICE
There are four internaonal measure units as standard, that is, L = Liter, GAL = Gallon, QT = Quart, PT = Pint.
To choose the measure unit, press RESET buon two mes in a row and then press CONVERT buon for 3 to 5
seconds to enter the seng mode, go to the SET mode by pressing the STOP/KEY buon. See the ashing arrow-
down, click the CONVERT buon to change the measure unit.
CALIBRATION PROGRAMMING
The Accuracy Factor Correcon
In order to use the preset meter beer, please adjust or correct the accuracy factor according to the following
formula when you make rst oil operaon.
New Accuracy Factor = Old Accuracy Factor × Correcon Index “K”
Correcon Index “K” = Dispensed Quanty ÷ Displayed Quanty
CORRECTION STEPS
1. Prepare a standard measuring container.
2. Use the gun to be calibrated to add a certain amount of oil like 1.5 L into the
measuring container. Read the value shown on the container.
3. Press RESET two mes in a row and press CONVERT for 3 to 5 seconds to enter
the seng mode. Display the current CAL by pressing STOP/KEY for example: the
accuracy factor is 1.6 L.
4. Enter the new correcon factor: 1.5 L. In SET-CAL status, click and shi the
ashing data, set the data increasingly or decreasingly by the buons ,
change the 6 into 5.
5. Aer correcon, press STOP/KEY to conrm and save the seng data. Then press
RESET and CONVERT at the same me for 3 to 5 seconds to nish the correcon
and return to dispensed oil mode.
8.
KABI Oliepåfyldningspistol med forudindsllelig digital tæller
VIGTIGT!
Denne brugervejledning indeholder vigge advarsler og anden informaon. Læs og opbevar den l opslag.
Denne oliepåfyldningspistol er udelukkende lavet l at dispensere oliebaserede smøremidler. Undlad at anvende
rengøringsmiddel l vinduer på denne dispenser. Den er udelukkende lavet l indendørsbrug. Den er ikke lavet l
in-line installaon. Må kun anvendes af faguddannet personale, som er trænet l at anvende dispenseren, og som
har læst brugervejledningen, inden udstyret anvendes.
GENNEMTRÆNGNING AF HUD
Højtryksvæske fra dispenservenlen, læk på slangen eller ødelagte komponenter kan penetrere huden. Måske
ligner det blot et sår, men det er en alvorlig skade, der kan lede l amputering. Opsøg straks lægehjælp.
• Undlad at pege dispenseren mod nogen eller mod din egen krop.
• Undlad at holde din hånd op foran dispenserens dyse.
• Undlad at stoppe eller aede læk med din hånd, krop, handske eller en klud.
• Følg Proceduren for trykaastning i denne brugervejledning, når du er færdig med at sprøjte og inden rengøring,
gennemsyn og servicering af udstyr.
FORKERT ANVENDELSE AF UDSTYR
Ulsigtet anvendelse kan forårsage dødsfald eller alvorlige skader.
• Undlad at overskride maksimalt arbejdstryk eller temperaturmålingen på den lavest vurderede systemkompo-
nent. Læs om Tekniske data i dit udstyrs brugervejledninger.
• Anvend kun væsker og opløsningsmidler, der passer l udstyrets specikaoner. Læs om Tekniske data i dit
udstyrs brugervejledninger. Læs fabrikanternes advarselsmærkater på alle væsker og opløsningsmidler. For yder-
ligere oplysninger om dine materialer, anmod om Datablad for råmaterialer fra distributører og forhandlere.
• Gennemtjek udstyret dagligt. Reparer eller udski med det samme de slidte eller beskadigede dele og kun med
fabrikantens egne reservedele. Undlad at ændre eller modicere udstyret.
• Anvend kun udstyret l det lsigtede formål. Ring l din distributør for yderligere oplysninger.
• Led slanger og kabler væk fra trakerede områder, skarpe kanter, ytbare dele og varme overader. Undlad at
knække eller bukke slanger eller at anvende slanger l at trække udstyr.
• Følg alle gældende forholdsregler.
ILD OG EKSPLOSIONER
Når der er brandbare væsker lstede i arbejdsområdet, så som benzin og væske l vinduesviskere, vær da opmærk-
som på, at brandbare væsker kan antænde eller eksplodere. For at hjælpe med at undgå ild og eksplosioner:
• Anvend kun dee udstyr i områder, der har god udluning.
• Fjern alle antændelige kilder, så som cigareer og transportable elektriske lamper.
• Hold arbejdsområdet rent og frit for aald, inklusiv klude og væltede eller åbne beholdere med rengøringsmidler
eller benzin. Undlad at lslue eller aoble strømkabler eller tænde og slukke, når der er brandbare dampe
lstede.
• Alt udstyr skal være jordforbundet i arbejdsområdet.
• Anvend kun jordbundne slanger.
• Hvis der opstår gnister fra stask elektricitet, eller du får stød, stop da øjeblikkeligt drien. Undlad at anvende
udstyret, indl du idencerer og udbedrer problemet.
• Hold ald en brandslukker i arbejdsområdet.
9.
KABI Oliepåfyldningspistol med forudindsllelig digital tæller
TYPISK INSTALLATION
FIG. 1 viser en typisk installaon med slangerulle.
A : Oliepåfyldningspistol med digital tæller
B: Venl l at lukke for væske
C: Slange
D: Væskeindløb l slangetromle
E: Slangetromle
TRYKAFLASTNINGSPROCEDURE
Udstyret er under tryk, indl trykket manuelt aastes. For at reducere risikoen
for alvorlige skader fra trykregulerede væsker, ulsigtede sprøjt med dispense-
ren eller plaskende væsker, følg da Trykaastningsproceduren, når du:
• Instrueres l at aaste trykket.
• Tjekker, rengør eller servicerer alt systemudstyr.
• Installerer eller rengør dyser eller ltre.
For at aaste trykket skal du:
1. Sluk for strømmen l pumpen.
2. Trykke på dispenserens arækker, mens du peger ned i en skraldespand,
for at aaste trykket.
3. Åben alle hovedudløb på luvenlerne og dræningsvenlerne l væske i
systemet.
4. Hold dræningsvenlen åben, indl du er klar l at trykregulere systemet.
FIG. 1
INSTALLATIONSPROCEDURE
Hvis det er en ny installaon, eller hvis der er forurenet væske i ledningerne,
skyl da ledningerne, inden du påmonterer oliepåfyldningspistolen. Forurenede
ledninger kan forårsage at oliepistolen kommer l at lække.
1. Luk for væskens lukkevenl (B, FIG. 1) på hver dispenseringsposion.
2. Sørg for:
• At væskens hovedudløbsvenl ved pumpen er lukket,
• At lutrykket l pumpemotoren er justeret,
• At luvenlen er åben.
3. Åben langsomt væskens hovedvenl.
4. Placer enden af slangen (uden dispenseren monteret) ned i en beholder l spildolie.
• Fastgør slangen i beholderen, så den ikke falder ud ved gennemskylning.
• Hvis du har ere dispenseringsposioner, skal du først gennemskylle den posion, der er længst fra pumpen,
og så gennemskylle en eer en op l pumpen.
5. Luk langsomt for lukkevenlen (B, FIG. 1) ved dispenseringsposionen. Gennemskyl med en lstrækkelig
mængde olie for at sikre, at hele systemet er rengjort. Luk for venlen.
6. Gentag trin 5 for alle andre dispenseringsposioner.
FORBIND SLANGEN TIL MÅLEREN
1. Følg Trykaastningsproceduren;
2. Anvend gevind tætningsmiddel på det udvendige gevind i
slangelslutningen. Skru slangelslutningen ind i drejeleddet (1)
og stram godt l (FIG. 2). Sørg for, at du lader tætningsmidlet
størkne eer fabrikantens anbefalinger, inden du hælder væske
ind i systemet
1
Slangelslutning FIG. 2
10.
KABI Oliepåfyldningspistol med forudindsllelig digital tæller
MONTERING AF SLANGE OG DYSE PÅ TÆLLER
1. Skru slangen med dyse (2) ind i målerens udløb med mindst
tre drejninger (FIG. 3). Undlad at anvende en drejelås eller en
manuel lukkedysse. Du skal anvende en automask dyse på
måleren, ellers kan måleren blive skadet.
2. Åben alle dispenseringsposioners lukkevenler (B, FIG. 1)
og start pumpen op for at trykregulere systemet. Se Dri for
den korrekte brug af oliepistolen. For at sikre dispenseringens
præcision, tøm da al lu fra væskeledningerne og dispenseren,
inden anvendelse.
MÅLEROPSÆTNING OG DRIFTSINSTRUKTIONER
TEKNISK DATA
Strømforsyning DC 6V Gennemstrømsmængde 0-30 l/min
Målingsnøjagghed 0.5% Min. Arbejdstryk 3 bar
Standard måleenhed L Max. Arbejdstryk 70 bar
Standard forudindsllet mængde 4 L Tilslutninger 1/2” R
LCD SKÆRM
1. Viser genindsllelig Total, akkumuleret Total og Kalibrerings-
faktor.
2. Viser måleenhed.
3. Forudindsllet batch-mængde.
4. MANUAL indikerer normal påfyldningslstand, uden forudind-
slling.
5. AUTO indikerer forudindsllet lstand.
6. Ikon for baeriets lstand.
7. SET indikerer justering af måleenhed eller forindsllet gennem-
strømsmængde.
8. TOTAL indikerer den totale leverede mængde.
9. TRIP indikerer den nuværende gennemstrømsmængde.
FUNKTIONELLE EGENSKABER
1 Når baeriet er lavt, vil baeri ikonet blinke l højre forneden
på LCD-skærmen;
2 I indsllingsskærmen går systemet i auto-dispenseringslstand,
hvis der kun ndes dispenseringsdri;
3 Forudindsllingsvidde: 0-99,9, hvilket er ikke-cyklisk. Under
forudindsllet lstand slukker dispenseringen automask eer
5 sekunder, hvis der ikke er mere olie i løbet af dri.
4 Eer dispensering under forudindsllet lstand, vises OK blin-
kende foroven l venstre på skærmen.
FIG. 3
2
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4
2
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3
8 9
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