KANSAI SPECIAL DFB1412PS Bedienungsanleitung

DPB

PartsList

Instruction

Manual

DFB-1412PS' <

DFB'1012PS'

DFB'1412P-S'M

DFB-1012P'S'M

From the library of: Diamond Needle Corp

Specification

Model

1012P

1412P

1012P-SM

1412P-SM

Needle

Looper

12 12

Spreader

Thread

Service

needle

K25

(#18,

#21)

UOx

113

(#11

--18)

K25

(#18,

#21)

x57

(#11-18)

Needle

gauge

4.76

X 11 =

52.36,

6.35

x 11 =

69,85

4.76

X 11 =

52.36

Feeding mechanism

Plain

Stitch

length

3.5

~ 4

stitches/inch

3.5~4

stitches/inch

8—14

stitches/inch

Max.

speed

2,000

rpm

4,500

rpm

2,000

rpm

Needle

thread

Elastic

thread

(U.S.A.)

#2T

#3M

Spun

thread

#50^80

Elastic

thread

(U.S.A.)

#2T

Spun

thread

#50-60

Looper

thread

Spun

thread

#50-60

Ornament

thread

Rayon

and

synthetic

thread

Rayon

and

synthetic

thread

DFB-1412P,

DFB-1412P-SM

Needle

bar's

height

adjustment

Needle

bar

height (length of needle

bar

from

needle

plate)

this

unit

13.3—13.5mm

Adjust

follows.

Turn

the

pully

lift

the

needle

her

the

highest

position,

and

loosen

the

screw

(B) in

Fig.2

fixing

needle

bar.

Adjust

needle

clamp

that

needles

enter

needle

holes

when

the

needle

bar

lowered.

After

adjust

ment,

tighten screw

(8)

in Fig.2 fixing

the

needle

bar.

Fig. 1

0\)0

0 0

0O%0

U^U

UU0 UUU'^

Dimension

A,,

13,3

—13.5mm

Needle

plate

ooooop)

Screw

for

holding

needle

bar

From the library of: Diamond Needle Corp

2. Installation

looper

and

looper

holder

Install

looper

holder

and

hand

tighten

screws

for

lo-

opers.

Lower

the

needle

clamp

the

lowest

point

and

adjust

the

clearance between

the

loopers and needles

after

the

end

backward

movement

3.0

mm.

this

time,

check

for

the

parallelism

between

needle

looper

holder

and

needle clamp.

Adjust

follows.

Remove

the

upper

cloth

plate

and oil reservoir

top

cover.

Fasten

retainer

lever (A) in

Flg.4

looper

retainer

lever.

Adjust

the

clearance

between

looper

and

needle

using a

3.0

bar

guage.

Then,

fasten

screw

(A).

3. Tlining

needle

bar

and

looper

Time

the

looper to needle bar movement so

that

looper

tip is 1mm higher than needle hole (See Fig. 5) during

forward

movement

when

the

needle

bar

locates

7mm

above its lowest position, and looper tip is

2.5mm

higher

than

needle hole (See Fig.6)

during

backward

movement

when

the

needle

bar

locates

28mm

below

its

highest

position.

Adjust

follows.

1) Remove

the

upper

cloth

plate

and oil reservoir

top

cover.

2) Loosen screw (B) in Fig.4

for

retainer

excentric

ball.

Setting

retainer

excentric

ball toward

the

operator

increases

the

speed

looper movement, while

setting it opposite to

the

operator

slows

the

speed.

When

the

best timing is

obtained

by turning

the

pulley,

tighten

screw

(8)

in Fig.4.

4. Needle guide Installation (Looper instal

lation)

Adjust

the

clearance between

the

needle guide and

needle

0 —

0.1mm

shown

in Fig. 7.

1) Install loopers and needle guide on looper holder.

Adjust

the

clearance

between

needle

and

looper

mm.

Set

looper

straight.

Set

the

needle guide as shown in Fig.7 and secure it

with

setscrew.

Recheck

the

clearance

between

loopers and needles after the end of backward

movement

3.0mm.

Then,

fasten

screw

for

loopers

completely.

Spreader

alignment

The

right

clearance

between

needles

and

spreaders

0.35

—

0.40mm

shown

in Fig.9.

Adjust

follows.

1) Loosen screws

for

spreaders (A) in Fig. 10.

Lower

the

needle

bar

the

lowest

position,

and

check

for

parallelism

spreaders.

After

adjustment

0.35

—

0.40

clearance,

fasten

the

screw.

* Check the parallelism of spreader again.

Looper

P'9. 7 @ ^

FiO'

Needle

receiver

Needle

Looper

Fig. 9

Needle

plate

2.Smm

Needle

—

0,1

mm)

0.35

—

0.40mm

D O O O

Fig.

0.35

—0.40mm

O O O O

D •

•"

From the library of: Diamond Needle Corp

6. Relative position between looper

and

spreader

1) When

the

spreaders locate at

the

extremely

left

position, right side

spreader

must

meet

the

right

side

looper.

Adjust

as follows.

1) Temporarily tighten screw (A) for spreader holder.

Turn

pulley

move

the

spreader

the

extremely

left

position.

Fastening

screw

(A) in Fig. 11

when

the

above relative

position

is satisfied.

Note:

For

spreader

adjustment,

adjust

A and B at

the

same

time.

The

clearance

between

loopers

and

spreaders

should

within

0.1mm

shown

in Fig.

12.

(Use

the

clearance

guage.)

Looper

retainer

adjustment

The

looper

retainer

should

adjusted

that

the

needle bar is

20mm

below

the

upper

end position (at

this

time,

the

needle is

the

center

behind

the

looper)

that

the

retainer

bar

can

move

upwards.

adjust,

follows.

1) Loosen

the

retainer eccentric screw H in Fig. 13, and

then,

tighten

this

crew

temporarily.

2) Rotate the pulley and adjust the looper retainer.

Turn

the

retainer

eccentric

I in Fig. 13

increase

looper

retainer

speed,

and

clockwise

decrease

speed.

3) For fine adjustment, loosen screw G in Fig. 13, and

then,

move the

retainer

thread

eyelet

and

down.

12.

Adjustment

feed gear rack

(A) Height of feed gear rack

The

proper

height

the

feed gear rack

from

the

needle plate

top

0.8

—

1.2mm

shown

in Fig.

14,

when

the

rack

the

uppermost

position.

Adjust

the

height

as follows.

1. Loosen the feed gear rack fixing screw (C in Fig.

14).

Adjust

and

set

the

feed gear

rack

the

height

described

above,

and

tighten

the

fixing

screw

(C in Fig.

14).

(B) Parallel alignment of feed gear rack

Install

the

feed gear rack parallel

the

needle

plate.

Adjust

parallelism

follows.

Loosen

the

Y-screw.

Adjust

the

X-screw so

that

the

feed gear rack is

parallel

the

needle

plate.

After

adjustment,

tighten

the

Y-screw.

0.1mm

Fig.

Fig. 11

Fig.

Needle

plate ^

0.8-

1.2 mm

Feed

gear

rack

installation

base

Feed

system

body

Fig.

From the library of: Diamond Needle Corp

DFB-1012P, DFB-1012P-SM

Feed

teeth

height

Set

feed

teeth

height

1 —

1.2mm

from

the

needle

plate

upper

surface.

2. Needle

bar's

height

adjustment

Needle

bar

height

(length of

needle

bar

from

needle

plate)

this

unit

12.3mm

Adjust

follows.

Turn

the

pully

lift

the

needle

her

the

highest

position,

and

loosen

the

screw

(B) In Fig.2 fixing

needle

bar.

Adjust

needle

clamp

that

needles

enter

needle

holes

when

the

needle

bar

lowered.

After

adjust

ment,

tighten

screw (8) In Flg.2 fixing

the

needle

bar.

1.0

—

1.2mm

Presser

foot

screw

Note:

Compression

presser

foot

spring

Decrease

spring

compression

with

the

adjusting

screw

for

thin

cloth.

Increase

spring

compression

with

the

adjusting

screw

for

thick

cloth.

Looper

This

sewing

machine

uses Organ needles.

DVK-20#21:

1.8mm

DVK-20

#18:

2.0mm

Install

looper

holder

and

hand

tighten

screws

for

lo-

opers.

Lower

the

needle

clamp

the

lowest

point

and

adjust

the

clearance

between

the

loopers

and

needles

after

the

end

backward

movement

1.8

mm.

this

time,

check

for

the

parallelism

between

needle

looper

holder

and

needle

clamp.

Adjust

follows.

Remove

the

upper

cloth

plate

and oil reservoir

top

cover.

Fasten

retainer

lever (A) In

Flg.4

looper

retainer

lever.

Adjust

the

clearance

between

looper

and

needle using a

1.8

bar

gauge.

Then,

fasten

screw

(A).

Presser

foot

spring

Fig. 4

1.8mm

Fig. 1

0n0

0 0 0

0B0

u u u u u

unj

12.3mm

Needle

plate

Fig.2

OOOOOO)

Screw

for

holding

needle

bar

Fig. 3

From the library of: Diamond Needle Corp

4. Needle

bar

and

looper

timing

Synchronize

the

timing

between

the

looper

and

needle.

When

the

timing is

proper,

the

looper

passes

the

same

route

both

normal

and

reverse

rotations.

Looper

setting angle

Set

loopers so

that

looper

center

and needle center

are

center

line.

Rear

puller

timing

Adjust

rear

puller

timing

that

the

center

puller

driving

eccentric

set

screws

meets

the

center

crankshaft

when

the

need

bar

its

lowest

position.

Note

that

puller

roller

reaches its

extreme

end

when

needle

just

enters

the

needle

plate

hole.

Fig. 6

Front

view

Fig. 7

Normal

rotation

Looper

end

Slide

view

Reverse

rotation

Set

screw

Puller

driving

eccentric

From the library of: Diamond Needle Corp

Kinds

standard

cams

(9 pieces)

No.

01055

No.

01056

No.

01057

No.

01058

No.

01059

No.

01060

No.

01061

Adjustment of cams and ornament spreaders

Cam

usage

The

two

cams

must

set

properly

all times.

The Inner

cam

acts on

the

upper

spreader

the

three

stacked

ornament

spreaders,

and

the

outer

cam

acts

the

two

lower

spreaders.

The

outer

cam can cross

the

lower

two

spreaders,

and

used to obtain voluminous ornament stitching

the

thread

passing

position.

Be sure

use

the

No.B

cam

for

the

Inner

cam.

2. Inner

cam

replacement

* To

replace

the

cams,

remove

the

hex

head

screw

tightening the connection link on

the

upper orna

ment

connection

lever (A),

and

shift

the

upper

ornament

connection

lever

the

right.

Next,

remove

screw

(8).

Note

that

this

screw

has

left-

handed thread. Then, remove the

outer

cam (C).

The collar (D) isexposed. Remove three tightening

screws, and

take

out

the

collar.

Then,

cam (E) can

be easily replaced. Before mounting a new cam,

be sure to apply grease In the cam groove. Do not

loosen screws

other

than

those

described above.

Otherwise, upper ornament timing will become

defective.

No.

01062

No.

01063

From the library of: Diamond Needle Corp

3. Cam timing

* Set No.8 cam at the inner side, and No.l cam at

the

outer

side.

Set the both

outer

and intermediate levers (A)

around

the

center of the slots, and connect them

the

feed

eccentrics

which

are

connected

the

ornament

spreaders. After connection,

the

three

spreader start moving. To adjust cam timing,

loosen and set the four screws for tightening the

collars (C) so that the three spreaders stop moving

when the needle ends reach the uppermost spread

ers. After adjustment, securely tighten the four

screws.

Collar

Four

screws

0 0 0

000000000

—i

[000000000000

No.8

cam

0 0 0

0000000

r^)

OOOOQOOOQOO

No.l

cam

O O O 0 O O O O O O O <)

OOOOOOOO

(!) o o o

oooooooooo

o o

O O O O 0 o o o o o o o

From the library of: Diamond Needle Corp

Adjustment of upper ornament spreaders

* First, Install the upper ornament spreader so

that

the

bottom surface of the base on which the spreader

is installed is 15mm (distance (G)) from the upper

surface of

the

needle plate. When

the

above distance

(15mm)

is set at both right and left

sides,

tighten

the two hex head

screws

(D), and then tighten the

other two screws (E) after checking the distance.

Next, install

the

lowest spreader (C) of the three so

that it

moves

smoothly without contactingthe

presser

foot when the spreader is slide from right to left

while it is lifted by approx. 0.2mm. The clearance

between the spreader and needles should be 1.0 -

1.2mm. When the spreader is not parallel to the

twelve

needles,

loosen

screws

(D)slightly and correct

the spreader so that it is

parallel

to the

needles,

and

then retighten the

screws

(D). Next,

install

spreader

(B)

the

same

way

spreader

(C)

while

eliminating

the clearance between spreaders (8) and (C). Care

should

used

prevent

the

spreaders

from

coming

too

close to one another, since this causes unsmooth

movement. They must move smoothly. Next, install

spreader (A) in the same way as spreaders

(C)

and

(B).

After

installing

the three

spreaders,

try to

move

them up-to-down. Adjust four

screws

on spreader

(B)

so that the clearances between the spreaders in the

vertical direction is

approx.

0.5mm.

B C

1.0

—

1.2mm

0.2mm

VTTTT^

From the library of: Diamond Needle Corp

needle-gauge

parts

list

Model

Presser

Needle

plate

Feed

dog

Looper

rocker

Tread

collector

bar

DFB-1412PSM

EX01016

17-046(3/16")

14497

15-497

19497

18497

DFB-1012PS

17499

(3/16")

17498

(1/4")

14-046

(3/16")

14-047

(1/4")

15-046

15-047

19-496

19497

DFB-1412PQ

17-491

(1/4")

17492

(3/16")

14499

(1/4")

14-500

(3/16")

15499

15-500

19496

19-497

18496

18497

DFB-1412PQSM

Optional

14499

(1/4")

14-500(3/16")

15-499

15-500

19496

19497

18496

18-497

DFB-1012PS-SM

17-046(3/16")

14-046

(3/16")

15-046

19497

18497

Single

chain

looper

(19-112)

Double

chain

looper

(19-431)

Thread

collector

looper

(19-437)

(excluding Models

DFB-1412,

DFB-1406)

Rubber

thread

collector

looper

(19-439)

(for Models

DFB-1412PS.

DFB-1406PS)

Needle

guid

(19-416)

(for 25-needle use

only;

not-reetuired

for

33-needle

use)

From the library of: Diamond Needle Corp

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