Kenmore 795.78542.801 Bedienungsanleitung

CAUTION

BEFORE SERVICING THE UNIT,

READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

REFRIGERATOR

SERVICE MANUAL

795.78542.801

795.78543.801

795.78544.801

795.78546.801

795.78549.801

795.78552.801

795.78553.801

795.78554.801

795.78556.801

795.78559.801

P/No. MFL47912405 (Last Revision: March. 10. 2008)

Model #s:

- 2 -

SAFETY PRECAUTIONS....................................................................................................................................................... 2

1. SPECIFICATIONS............................................................................................................................................................... 3

2. PARTS IDENTIFICATION................................................................................................................................................... 4

3. DISASSEMBLY.............................................................................................................................................................. 5-12

DOOR.............................................................................................................................................................................. 5-8

TO REMOVE THE DISPENSER .........................................................................................................................................8

FAN AND FAN MOTOR...................................................................................................................................................... 8

DEFROST CONTROL ASSEMBLY.................................................................................................................................... 9

LAMP.................................................................................................................................................................................. 9

CONTROL BOX-REFRIGERATOR .................................................................................................................................... 9

MULTI DUCT ...................................................................................................................................................................... 9

HOW TO REMOVE AND REINSTALL THE PULLOUT DRAWER.............................................................................. 10-15

4. ADJUSTMENT............................................................................................................................................................. 13-15

COMPRESSOR................................................................................................................................................................ 13

PTC-STARTER................................................................................................................................................................. 13

OLP (OVERLOAD PROTECTOR).................................................................................................................................... 14

TO REMOVE THE COVER PTC.......................................................................................................................................14

5. CIRCUIT DIAGRAM.......................................................................................................................................................... 15

6. TROUBLESHOOTING................................................................................................................................................. 17-20

COMPRESSOR AND ELECTRIC COMPONENTS.......................................................................................................... 17

PTC AND OLP.................................................................................................................................................................. 18

OTHER ELECTRICAL COMPONENTS ........................................................................................................................... 18

SERVICE DIAGNOSIS CHART........................................................................................................................................ 19

REFRIGERATION CYCLE .......................................................................................................................................... 20-21

7. OPERATION PRINCIPLE AND REPAIR METHOD OF ICEMAKER ........................................................................ 22-27

8. DESCRIPTION OF FUNCTION AND CIRCUIT OF MICOM ...................................................................................... 26-47

CONTENTS

Please read the following instructions before servicing your refrigerator.

1. Unplug the power before handling any elctrical componets.

2. Check the rated current, voltage, and capacity.

3. Take caution not to get water near any electrical components.

4. Use exact replacement parts.

5. Remove any objects from the top prior to tilting the product.

SAFETY PRECAUTIONS

1-1 DISCONNECT POWER CORD BEFORE

SERVICING

IMPORTANT – RECONNECT ALL

GROUNDING DEVICES

All parts of this appliance capable of conducting electrical

current are grounded. If grounding wires, screws, straps,

clips, nuts, or washers used to complete a path to ground

are removed for service, they must be returned to their

original positions, and properly fastened.

1-2 IMPORTANT NOTICE

This information is intended for use by individuals,

possessing adequate backgrounds of electrical, electronic,

and mechanical experience. Any attempt to repair a major

appliance may result in personal injury and property

damage. The manufacturer or seller cannot be responsible

for the interpretation of this information, nor can it assume

any liability in connection with its use.

1-3 ELECTRICAL SPECIFICATIONS

Temperature Control (Freezer Compartment)...-6°F to +8°F

Defrost Control...Total Comp Running Time : 7 hrs ~ 50 hrs

Defrost Thermostat.......................................................46°F

Electrical Rating : 115VAC, 60Hz.................................1-5 A

Maximum Current Leakage.......................................0.5 mA

Maximum Ground Path Resistance....................0.14 Ohms

Energy Consumption .....21 cu.ft. 457 kWh/yr (Energy Star)

.......................................25 cu.ft. 476 kWh/yr (Energy Star)

1-4 NO LOAD PERFORMANCE

CONTROL POSITION: MID/MID

Ambient of:..........................70°F..................................90°F

Fresh Food, °F....................33°F to 41°F.........33°F to 41°F

Frozen Food, °F..................-4°F to +4°F..........-4°F to +4°F

Percent Running Time........35%-45%.................50°F-70°F

1-5 REFRIGERATION SYSTEM

Minimum Compressor Capacity Vacuum ............... 20 MIN.

Minimum Equalized Pressure

@ 70°F ....................................................... 52 PSIG

@ 90°F ....................................................... 59 PSIG

Refrigerant R134a ................................................. 4.59 oz.

Compressor ..................................................... 821 BTU/hr

1-6 INSTALLATION

Clearance must be provided at top, sides, and rear of the

refrigerator for air circulation.

AT TOP ......................................................................... 2 in

AT SIDES ...................................................................... 1 in

AT REAR ...................................................................... 1 in

1-7 REPLACEMENT PARTS

25 cuft

795. 78542.801 795. 78552.801

795. 78543.801 795. 78553.801

795. 78544.801 795. 78554.801

795. 78546.801 795. 78556.801

795. 78549.801 795. 78559.801

Relay EBG44308701

Overload EBG44308701

Defrost Thermostat 6615JB2005H

Defrost Heater 5300JK1005D

Evaporator Fan Motor 4681JK1004D

Capacitor (Running) 0CZZJB2014G

Compressor (Hi-Side) 2521JA1006L

Evaporator (Lo-Side) 5421JJ1003B

Condenser ACG36653801

Dryer 5851JA2008U

Condenser Fan Motor 4681JB1029D

Temperature Control 6871JB1439B

Main Control 6871JB1423H

1-8 AIR FLOW / CIRCULATION D’AIR

1. SPECIFICATIONS

- 3 -

EVAPORATOR

COLD AIR

MIXED AIR

AIR RETURN TO

EVAPORATOR

FRESH FOOD

FREEZER

Vegetable box

EVAPORTOR FAN MOTOR

CONDENSER FAN MOTOR

1-9 DIMENSIONS

- 4 -

Description 795.785**

Depth w/ Handles A 34 1/4 in.

Depth w/o Handles B 31 3/4 in.

Depth w/o Door C 27 7/8 in.

Depth (Total with Door Open) D 46 1/2 in.

Height to Top of Case E 68 3/8 in.

Height to Top of Door Hinge F 69 3/4 in.

Width G 35 3/4 in.

Width (door open 90 deg. w/o handle) H 39/1/4 in.

Width (door open 90 deg. w/ handle) I 44 1/4 in.

- 5 -

2. PARTS IDENTIFICATION

Refrigerator

Light

Refrigerator

Shelves

Humidity

Controlled

Crisper

Adjusta Cube

Ice Maker

Wide Pantry

Drawer

Ice Bin

Freezer

Drawer Bin

Divider

Pull-Out Drawer

Tilt-Out

Door Basket

Modular

Door Bins

Modular

Door Bins

Bottle Holder

(795.7855**

Models Only)

Dairy Bin

Utility/Egg Box

Door Bins

Water Filter

Water Tank

Cover

3-1 REMOVING AND REPLACING REFRIGERATOR DOORS

- 6 -

3. DISASSEMBLY

(1) (2)

(4) (5) (6)

(3)

To remove the left refrigerator door:

Pull the water tube out of the fitting while pressing the

release ring on the fitting.

When you pull out the tube, first you have to push the

collet by opposite direction of arrow in the upper picture

and tube pull out by direction of arrow.

To remove the right refrigerator door:

¥ Open the door. Remove the top hinge cover screw (1).

Lift up the cover (2).

¥ Remove the cover.

¥ Disconnect the wire harness (3).

¥ Rotate the hinge lever (4) clockwise and remove.

Lift the top hinge (5) free of the hinge lever latch (6).

IMPORTANT:

When lifting the hinge free of the latch, be

careful that the door does not fall forward.

Explosion Hazard

WARNING

¥ Disconnect electrical supply to the refrigerator

before installing. Failure to do so could result in

death or serious injury.

¥ Do not put hands or feet or other objects into the

air vents, base grille, or bottom of the refrigerator.

You may be injured or receive an electrical shock.

¥ Be careful when you work with the hinge, base

grille, and stopper. You may be injured.

¥ Open the door. Remove the top hinge cover screw (1).

¥ Use a flat-head screwdriver to pry back the hooks

(not shown) on the front underside of the cover (2).

Lift up the cover.

¥ Remove the cover. Pull out the tube (3).

¥ Disconnect all the wire harnesses (4).

¥ Remove the grounding screw(5)

¥ Rotate hinge lever (6) counterclockwise and remove.

Lift the top hinge (7) free of the hinge lever latch (8).

IMPORTANT:

When lifting the hinge free of the latch,

be careful that the door does not fall forward.

¥ Lift the door from the middle hinge pin and remove

the door.

¥ Place the door, inside facing up, on a nonscratching

surface.

(1)

(2)

(4)

(3)

(6)

(7) (8)

(5)

CAUTION :

Before you begin, remove food and

bins from the doors.

3-2 DOOR

● Door Gasket Removal

1. Remove door frame cover

Starting at top of cover and working down, snap cover

out and away from door.

2. Remove gasket bracket clips

There are two clips on each door. Start bracket removal

near one of the middle clips.

1) Pull gasket back to expose gasket bracket clip and

door frame.

2) Insert a flat tip screwdriver into seam between gasket

bracket and door frame and pry back until clips snaps

out.

3) Continue prying back along seam until all clips snap

out.

3. Remove gasket

Pull gasket free from gasket channel on the three

remaining sides of door.

● Door Gasket Replacement

1. Insert gasket bracket clips

1) Insert gasket bracket edge beneath door frame edge.

2) Turn upper gasket bracket spring so that the spring

ends are in the door channel.

3) Push in clip until you hear it snap securely into place.

4) Push in remaining two clips until you hear each snap

securely into place.

Note: Make sure that no part of gasket bracket edge

protrudes from beneath door frame edge.

2. Insert gasket into channel

1) Snap gasket assembly into the door bracket.

Inserting the Gasket Assembly into the Bracket Door

- 7 -

Frame Cover Handle

Door

Frame

Gasket

Bracket Clip

Flat Tip

Screwdriver

Gasket

Bracket

Figure 1

Figure 2

Figure 3

Door

Frame

Gasket

Bracket Clip

Spring

IncorrectCorrect

Figure 4

Figure 5

Correct

Incorrect

2) Press gasket into channels on the three remaining

sides of door.

3. Replace door frame cover

Starting at top of cover and working down, snap cover

back into door.

3-3 TO REMOVE THE DISPENSER

1. Use fiat tip screwdriver to pry back hooks on botton

underside of cover dispenser.

2. Pry off cover dispenser.

Disconnect wire harness.

3. Replace cover dispenser in opposite manner and order

of removal.

3-4 DOOR ALIGNMENT

If the space between your doors is uneven, follow the

instructions below to align the doors:

1. With one hand, lift up the door you want to raise at

middle hinge.

2. With other hand, use pliers to insert snap ring as shown.

3. Insert additional snap rings until the doors are aligned.

(Three snap rings are provided with unit.)

- 8 -

Figure 6

Figure 8

Figure 9

Figure 7

Figure 10

3-5 FAN AND FAN MOTOR

1. Remove the freezer shelf. (If your refrigerator has an

icemaker, remove the icemaker first)

2. Remove the plastic guide for slides on left side by

unscrewing phillips head screws.

3. Remove the grille by pulling it out and by loosening a screw.

4. Remove the Fan Motor assembly by loosening 2 screws

and disassemble the shroud.

5. Pull out the fan and separate the Fan Motor and Bracket.

3-6 DEFROST CONTROL ASSEMBLY

Defrost Control assembly consists of Defrost Sensor and

FUSE–M.

The Defrost Sensor works to defrost automatically. It is

attached to the metal side of the Evaporator and senses its

temperature. At 46°F(8°C), it turns the Defrost Heater off.

Fuse-M is a safety device for preventing over-heating of

the Heater when defrosting. At 172.8°F(77°C), it turns the

Defrost Heater off. It is attached to the between Eva pipe in

the middle Evaporator.

1. Pull out the grille assembly. (Figure 12)

2. Separate the connector with the Defrost Control

assembly and replace the Defrost Control assembly

after cutting the Tie Wrap. (Figure 13)

3-7 LAMP

3-7-1 Refrigerator Compartment Lamp

1. Unplug Refrigerator, or disconnect power at the circuit

breaker.

2. If necessary, remove top shelf or shelves.

3. Using a flat instrument, gently pry the cover loose in the

front as shown. Rotate downward to remove rear tabs.

4. Make sure the bulbs are cool to the touch.

Turn bulbs counterclockwise to remove.

5. Assemble in reverse order by snapping the Lamp Cover

in, engaging the rear tabs followed by the front tabs.

(Max. 60 W-2EA)

3-7-2 Freezer Compartment Lamp

1. Unplug refrigerator power cord form outlet.

2. Using a flat instrument, gently pry the lamp cover loose

in the front as shown. Rotate downward to remove the

rear tabs.

3. Make sure the bulb is cool to the touch. Turn the bulb

counterclockwise to remove.

4. Replace with a new 60-watt appliance bulb.

5. Insert tabs on back of cover into slots in freezer ceiling.

Push cover up to snap front into place.

3-8 CONTROL BOX-REFRIGERATOR

1. First, remove all shelves in the refrigerator, than remove

the Refrigerator control Box by loosening 2 screws.

2. Remove the Refrigerator Control Box by pulling it

downward.

3. Disconnect the lead wire on the right position and

separate the lamp sockets.

3-9 MULTI DUCT

1. Remove an upper and

lower Cap by using a flat

screwdriver, and loosen 2

screws. (Figure 17)

2. Disconnect the lead wire

on the bottom position.

- 9 -

BRACKET

MOTOR

GRILLE

FAN MOTOR

FAN

Figure 11

GRILLE ASSEMBLY

Figure 12

DEFROST-CONTROL

ASSEMBLY

Figure 13

Figure 14

Figure 15

CONTROL BOX

COVER LAMP

Figure 16

Figure 17

3-10 HOW TO REMOVE AND REINSTALL THE PULLOUT DRAWER

3-10-1 FOLLOW STEPS TO REMOVE

- 10 -

Step 1) Open the freezer door.

Step 3) Remove the two screws from the guide rails (one

from each side).

Step 2) Remove the lower basket.

Step 4) Lift the freezer door up to unhook it from the rail

support and remove.

Pull both rails to full extension.

Step 5) First: Remove the gear from the left side first by releasing the tab behind the gear, place a screwdriver between the

gear and the tab and pull up on the gear.

Second: Remove the center rail.

Third: Remove the gear from the right side by following the same steps for the left side.

NOTE: THIS TAB MUST BE PUSHED IN TO RELEASE THE GEAR.

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