Kenwood Major KM001 series Betriebsanleitung

Please pick one of the following:

DISMANTLING AND RE-ASSEMBLING OF SOVEREIGN - KM001/002/003 AND

KM005/006/007

TOP COVER

MOTOR

LATCH ASSEMBLY

PEDESTAL GEARBOX SPEED CONTROL KNOB

TOP COVER

1. REMOVE ALL COVERS

2. REMOVE 4 SCREWS AND SPIGOTS

(NO.2 POZIDRIVE)

3. REMOVE SPIGOT PLATE

(A SMALL FLAT BLADED SCREWDRIVER

INSERTED BETWEEN THE PLATE AND THE

CASTING CAN BE USED TO EASE OFF THE

PLATE AROUND THE HIGH SPEED SPIGOT)

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4. REMOVE 3 SCREWS

(NO.2 POZIDRIVE)

5. RAISE HEAD

6. REMOVE 2 SCREWS (TX15)

7. LOWER HEAD

8. LIFT OFF TOP COVER FROM HIGH

SPEED OUTLET END OF CASTING

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9. RE-ASSEMBLY IS THE REVERSE OF

STEPS 1-8 EXCEPT TAKE CARE TO AVOID

DISTURBING ANTI-VIBRATION CAP ON

THE GEARBOX.

PEDESTAL

1. REMOVE ALL COVERS

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2. INVERT THE APPLIANCE

3. REMOVE 2 STUFFER BOX

SCREWS

(TX15 OR TX20)

4. UNCLIP AND REMOVE LID

5. REMOVE 2 FIXING SCREWS (TX20)

6. REMOVE BOX

(HANDY AS SCREW TRAY AT THIS POINT)

7. REMOVE CABLE CLAMP SCREW (TX20)

8. REMOVE CABLE CLAMP

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9. CAREFULLY OPERATE THE HEAD

RELEASE WHILE RESTRAINING THE

PEDESTAL. ALLOW TO FULLY OPEN

SLOWLY.

WARNING: THE PEDESTAL WILL SPRING

UP VIOLENTLY UNLESS IT IS RESTRAINED

10. REMOVE 4 SCREWS (TX20)

(NOTE - ONE REAR SCREW MAY BE CHANGED

TO TX15 ON LATER PRODUCTION)

TAKE CARE TO AVOID SCRATCHING BODY

WITH THE HEAD LIFT MECHANISM

11. REMOVE LOCATION PIN (8MM HEX

NUT)

12. LIFT QUADRANT COVER AND

DISCONNECT 3 CONNECTORS

(SENSORS, MOTOR SUPPLY, POWER SUPPLY)

13. REMOVE SPEED CONTROL MODULE

14. REMOVE QUADRANT COVER

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15. HINGE PIN PUSHES OUT IF REQUIRED

(RETAINED BY VENT PANEL IN BODY)

16. RE-ASSEMBLY IS THE REVERSE OF

STEPS 1-14 EXCEPT TAKE CARE THAT THE

POWER SUPPLY CABLE DOES NOT RUB

ON THE FAN

MOTOR

1. REMOVE TOP COVER

2. REMOVE TOP WASHER

3. REMOVE 3 MOTOR SCREWS (NO.2

POZIDRIVE)

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4. REMOVE BELT

5. PLACING THE TOP COVER IN POSITION

AT THIS STAGE STABILIZES THE

APPLIANCE WHEN INVERTED

6. STRIP DOWN PEDESTAL AS FAR AS

STEP 14. REMOVE QUADRANT COVER

7. REMOVE SINGLE VENT PANEL SCREW

(TX20)

8. REMOVE VENT PANEL

9. REMOVE MOTOR

10. REPLACE MOTOR IN REVERSE ORDER

EXCEPT FIT MOTOR SCREWS (STEP 3)

FIRST

11. FAN AND PULLEY - : THESE PARTS

CAN ONLY BE REPLACED WITH THE AID OF

A PRESS, AS THE MOTOR WILL BE

DAMAGED BY SHOCK LOADS ALONG IT'S

AXIS. THIS MAY SHOW UP AS BELT WEAR

ON THE BODY

12. BRUSHES

13. REMOVE SLEEVE HELD TO TWO CLIPS

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14. UNLATCH SPRING

15. REMOVE TAG

16. REMOVE BRUSH

17. REASSEMBLE IN REVERSE ORDER

GEARBOX

Dismantling the gearbox involves

removal of the large pulley.

Either of the following methods

will assist:

Use a stall plug:

Fit the stall plug in the slow

speed outlet. If necessary, use a

screwdriver to rotate it into

position. Undo the gearbox

pulley by hand anti-clockwise.

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Use a mincer.

Attach the mincer and position a

screwdriver between the cutter

blades and close to the scroll to

stop it rotating. Please note, it is

advisable to use the coarse

screen as this allows room for a

larger diameter screwdriver.

Undo the gearbox pulley by hand

anti-clockwise.

LATCH ASSEMBLY

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1. INVERT THE APPLIANCE

2. CAREFULLY OPERATE THE HEAD

RELEASE WHILE RESTRAINING THE

PEDESTAL. ALLOW TO FULLY OPEN

SLOWLY

WARNING: THE PEDESTAL WILL SPRING

UP VIOLENTLY UNLESS IT IS RESTRAINED!

3. UNHOOK LATCH SPRINGS

4. REMOVE C-CLIP

5. PULL OUT LATCH BAR

6. RE-ASSEMBLE IN REVERSE ORDER

SPEED CONTROL KNOB

1. REMOVE MODULE (SEE PEDESTAL)

2. REMOVE REAR COVER

NOTE: - POTENTIOMETER IS PRE-SET TO

PROVIDE CORRECT PULSE OPERATION,

RATHER THAN A DIRECT LINK TO SPEED.

ADJUSTMENT REQURIES SPECIAL TRAINING

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