KIC SRA Montageanleitung

SRA Smart Reflow Analyzer

Hardware Guide

Publication Number SRA-330200-000

SRA Smart Reflow Analyzer Hardware Guide SRA-330200-000

SRA Smart Reflow Analyzer Hardware Guide

16120 West Bernardo Drive

San Diego, CA 92127

Phone: +1 858 673 6050 Fax: +1 858 673 0085

A Division of Embedded Designs Inc.

This document contains information that is proprietary to KIC. Said information, is copyrighted as is all associated

software and hardware. All rights are reserved. Patents are pending.

This document and the information contained in it may not be sold, duplicated, used, or disclosed, in whole or in

part, except as specifically authorized in writing by KIC. The information contained in this document and

associated software is subject to change without notice.

There are no warranties with respect to the information contained in this document, express or implied, except as

provided by written contract between KIC and the customer.

All KIC product names and logos are trademarks of Embedded Designs, Inc. All other trademarks used herein are

the property of their respective owners.

SRA Smart Reflow Analyzer Hardware Guide SRA-330200-000

Table of Contents

INTRODUCING THE SRA - SMART REFLOW ANALYZER ............................................................................................ 1

REVIEW YOUR SRA KIT .................................................................................................................................................... 2

YOUR SRA SOFTWARE ..................................................................................................................................................... 2

SRA HARDWARE INITIALIZATION ........................................................................................................................... 3

WARRANTY PROTECTION IMPAIRMENT ............................................................................................................................... 3

THE SRA LEDS ......................................................................................................................................................... 4

THE SMART DOCK LEDS.......................................................................................................................................... 5

THE SRA SPEED DETECTION SENSORS .................................................................................................................... 6

POWER THE SRA .................................................................................................................................................... 7

TYPICAL CHARGING TIME ................................................................................................................................................. 7

BATTERY LED BEHAVIOR .................................................................................................................................................. 7

THE POWER BUTTON ...................................................................................................................................................... 7

SET UP THE SRA ..................................................................................................................................................... 8

CHOOSING THE MODE OF PROFILING .................................................................................................................... 9

DATALOG MODE ............................................................................................................................................................ 9

WIRELESS MODE .......................................................................................................................................................... 12

HARDWARE STATUS: LED STATUS WINDOW ..................................................................................................................... 15

THERMAL PROTECTION ........................................................................................................................................ 16

SAFE HANDLING AFTER EXITING THE OVEN ......................................................................................................... 17

SAFELY REMOVE THE SRA FROM THE OVEN ....................................................................................................................... 17

SAFELY OPENING THE SHIELD .......................................................................................................................................... 18

SPECIFICATIONS AND NORMAL ENVIRONMENTAL CONDITIONS ......................................................................... 19

CLEANING PROCEDURE .................................................................................................................................................. 19

REGULATORY COMPLIANCE ................................................................................................................................. 20

CALIBRATING THE SRA ......................................................................................................................................... 21

REMOVE SRA MODULE ................................................................................................................................................. 22

ESTABLISH COMMUNICATION .......................................................................................................................................... 22

SPECIFY THE CJREF OFFSET ............................................................................................................................................ 24

SPECIFY THE GAIN ADJUSTMENT ....................................................................................................................................... 25

REINSTALL SRA MODULE ............................................................................................................................................... 26

CONTACT KIC ....................................................................................................................................................... 27

SRA Smart Reflow Analyzer Hardware Guide SRA-330200-000

Introducing the SRA - Smart Reflow Analyzer

Built with the latest data processing and wireless technologies available – a smart device

The SRA (Smart Reflow Analyzer) and Smart Dock are packed with the latest in data processing and wireless

technologies.

 Sampling capabilities up to 50 readings per second

 Real-time data collection through a secure, private Wi-Fi network with the Smart Dock pairing using ANT

technology

 The latest in durable high temperature rated materials.

 NiMH rechargeable batteries make for a reliable and safe power source

 Advanced sensors for automated conveyor speed measurements

 Profile Stacking: Store multiple profile runs in a row before downloading

The SRA Smart Reflow Analyzer stands out as the best and “smartest” temperature data collection system available.

The hardware is the best in temperature tolerance design using an LCP (Liquid Crystal Polymer) enclosure for

better protection and faster cooldown between profiles. The design of the SRA thermal shield allows for easy and

secure opening and closing, durability that meets the most stringent of drop tests, and temperature tolerance

capabilities that exceed all previous KIC profiler and shield models.

Thermal profile data are conveniently transferred to your computer via a USB connection or real-time via Wi-Fi

depending on the model. With complex power management algorithms and state-of-the-art circuitry, the SRA

allows for long use between charges and longer battery life. Recharging and powering can be done via the USB

cable when connected to a computer or to a wall socket.

The SRA Smart Reflow Analyzer raises the bar for Smart Factory systems and is another of the many smart devices

and systems KIC offers to improve your production quality, productivity, and documentation.

Refer to this hardware guide for additional information when you see this warning symbol.

This symbol indicates HOT SURFACE on the SRA shield and pallet. It is used in this guide anywhere

where warnings are indicating safety procedures or warnings concerning hot surfaces.

SRA Smart Reflow Analyzer Hardware Guide SRA-330200-000

Review Your SRA Kit

Upon receiving your SRA kit, check it to make sure that all the required components are there. The specific contents

of your kit will match the configuration— datalog or wireless—that you ordered. The full catalog of parts appears

below.

NEED NEW IMAGE OF COMPLETE KIT ABOVE

Part Description

SRA Smart Reflow Analyzer - datalog or Wi-Fi model

Smart Dock (Wi-Fi models only)

AC charger/power supply

USB communication cable (A-Male/Micro-B)

Gloves for handling the SRA, hot from the thermal process

SRA Smart Reflow Analyzer Getting Started Guide

SRA Smart Reflow Analyzer CD containing:

Profiling Software 2G

SRA Smart Reflow Analyzer Hardware Guide

Profiling Software 2G User Manual

USB Software Dongle Key (Needed to run the Profiling Software 2G )

Calibration Certificate

Carrying Case

Your SRA Software

Profiling Software 2G provides all the tools you need for thermal profiling with your SRA Smart Reflow

Analyzer. It lets you set operating parameters, monitor your hardware, graphically display analytical data, and manage

multiple profile data sets. This Hardware Guide uses images from the Profiling Software 2G to illustrate procedures.

SRA Smart Reflow Analyzer Hardware Guide SRA-330200-000

SRA Hardware Initialization

To begin profiling in either datalog or Wi-Fi mode, you must first set up your SRA for use on your PC. Both modes

communicate to the computer through a standard USB port – datalog mode uses a cable, Transmitter (Wi-Fi) mode

uses the Smart Dock. If the computer has no available USB ports, use a standard 2-8 port hub to add an open port.

Note: Install Profiling Software 2G BEFORE connecting the SRA Smart hardware to the computer.

Connecting the hardware before the software is installed may result in Windows OS selecting the

incorrect driver for the device and it will not connect to the software.

The normal setup routine must follow the sequence shown below:

1. Install the software.

2. Install the USB security dongle.

3. Connect the SRA Smart Reflow Analyzer hardware to the computer.

Note: When connecting the SRA Smart Reflow Analyzer to laptop computers that utilize a floating

ground connection (2-prong power plug) manually ground the laptop before connecting the SRA. This

procedure will prevent unwanted electrical interference that may distort the temperature data collected

by the SRA.

If you have any questions or need assistance connecting your hardware, contact KIC Technical Support

[email protected]om.

Warranty Protection Impairment

Caution: RISK OF VIOLATION OF WARRANTY

Improper handling may limit our liability for damage to equipment and may also violate your

instrument warranty. As well improper handling or use could impair the protection provided by

the equipment.

SRA Smart Reflow Analyzer Hardware Guide SRA-330200-000

The SRA LEDs

LED Name/

Icon/Color

Mode

LED Behavior

Mode Description

Battery

Charging

Combined solid

and flashing.

See description

Plugged into USB for

charging.

Each LED represents 1/3rd of battery capacity.

Starting from the left the lights go from

flashing to solid as the battery charge fills.

Full charge when all 3 are solid.

Using battery

power

Flashing every 3

seconds

LEDs will flash depending

on amount of charge

left.

Minimum to 1/3rd charge left – LED 1

1/3rd to 2/3rd charge left – LED 1-2

2/3rd to full charge left – LED 1-2-3

Alert

Not Ready Solid On

Cannot profile: TCs too hot, SRA Module too

hot, Battery too low, startup failure, voltage

too low to charge or memory full. Plug into PC

and software to identify alert.

Ready Off Ready to begin profiling.

Data Collection

Profiling Fast Flashing Profiling in progress.

Profile Complete Flashing every 3

seconds

One or more profiles are complete and stored

in memory.

Data Empty Off No profiles stored in memory.

Wi-Fi

Communications

Off

Fi not in use or not available.

Fi In Use

Fast flashing

When profiling or downloading.

Fi Ready

Slow flashing

Flashing

every 3 seconds when paired with

Smart Dock

Beacon

Flashing

Beacon mode starts when

one sensor

window

is covered for >5 seconds. LED flashes until

SRA finds a Smart Dock beacon and pairs with it

to make private Wi-Fi connection.

SRA Smart Reflow Analyzer Hardware Guide SRA-330200-000

The Smart Dock LEDs

LED Name/

Icon/Color

Mode

LED Behavior

Mode Description

Power

Solid

Power to Smart Dock from USB established

Alert

Not Ready Solid On

Cannot profile: due to TC 1 missing, TCs too

hot, SRA module too hot, Battery too low,

startup failure, voltage too low to charge or

memory full. Plug into PC and software to

identify alert.

Ready Off Ready to begin profiling.

Data Collection

Profiling Fast Flashing Profiling in progress.

Profile Complete Flashing every 3

seconds

One or more profiles are complete and stored

in SRA memory.

Data Empty Off No profiles stored in SRA memory.

Wi-Fi

Communications

Off

Fi not in use or not available.

Fi In Use

Fast flashing

When profiling or downloading.

Fi Ready

Slow

flashing

Flashing every 3 seconds when paired with

Smart Dock

Beacon

Flashing

Beacon mode starts when

device is tapped

LED flashes for 30 seconds waiting for

compatible device to pair. During this time

Smart Dock will automatically pair with a

compatible device within range.

SRA Smart Reflow Analyzer Hardware Guide SRA-330200-000

The SRA Speed Detection Sensors

The SRA uses two (2) built-in sensors for automatic calculation of the conveyor speed during a profile. The top of

the thermal shield has two access windows for these two sensors to project through when the shield lid is closed.

These sensors serve two (2) functions:

 Primary use - Automatically calculate conveyor speed during profiling

 Secondary use – With Wi-Fi versions of the SRA, when the unit is powered on, covering a single sensor

window initiates the pairing function with the Smart Dock.

Note: You can reference the LED tables above and Wireless Mode instructions below for more information

on pairing of the SRA and the Smart Dock.

SRA Smart Reflow Analyzer Hardware Guide SRA-330200-000

Power the SRA

The SRA is powered by an internal NiMH battery pack. You charge the battery using the USB cable into your

computer or the USB cable into the plugged-in AC charger.

Typical Charging Time

Normal Charge – 4 hours

NOTE: If the Alert LED is lit and the software indicates the battery is low, but you need to get a profile done, you

can charge it for a minimum of 10 minutes to clear the alert and run one profile.

Battery LED Behavior

LED Name/

Icon/Color

Mode LED

Behavior

Mode Description

Battery

Charging

Combined

solid and

flashing.

See

description

Plugged into USB

(or AC charger)

for charging.

Each LED represents 1/3rd of battery capacity.

Starting from the left the lights go from

flashing to solid as the battery charge fills.

Full charge when all 3 are solid.

Using battery

power

Flashing

every 3

seconds

LEDs will flash depending on amount of charge

left.

Minimum to 1/3rd charge left – LED 1

1/3rd to 2/3rd charge left – LED 1-2

2/3rd to full charge left – LED 1-2-3

The Power Button

 Push power button momentarily to turn on or off

 Hold power button for 10 seconds for a hard reset of the hardware

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