Killbros 112 Bedienungsanleitung

OWNER’S MANUAL

KILL BROTHERS

24325 St. Rt. 697W

DELPHOS, OHIO 45833

PHONE: 419-695-2060

FAX: 419-695-6875

Part #: 104936

PLEASE PROVIDE MODEL

AND SERIAL NO.

WHEN ORDERING PARTS

Hydraulic Box Auger

MODELS 112, 114, & 115

(All D-Series SN Up To D-1940)

INTRODUCTION

This manual covers operation, service,

assembly, and parts for your HYDRAULIC BOX

AUGER. Read and study this manual

completely before attempting to operate this

product. Take this manual to the field for handy

reference when operating, adjusting, or servicing

your machine.

This symbol identifies important safety

messages. When you see it, read the message

that follows, and be alert to the possibility of

personal injury.

Remember safety instructions stated in this

manual are for your protection. Read them

carefully and follow closely when working around

or using this machine.

No accident-prevention program can be successful without the whole-hearted cooperation of the

person who is directly responsible for the operation of the equipment.

To read accident reports from all over the country is to be convinced that a large number of

accidents can be prevented only by the operator anticipating the result before the accident is caused and

doing something about it. No power-driven equipment whether it be transportation or processing, whether

it be on the highway, in the harvest field, or in the industrial plant, can be safer than the person who is at

the controls. If accidents are to be prevented--and they can be prevented--it will be done by the operators

who accept the full measure of their responsibility.

It is true that the designer, the manufacturer, and the safety engineer can help; and they will help,

but their combined efforts can be wiped out by a single careless act of the operator.

It is said that, “The best kind of a safety device is a careful operator.” We, at Kill Brothers ask

that you be that kind of operator.

Thank-You!

Kill Brothers

THANK YOU FOR YOUR PURCHASE!

REMEMBER:

THINK SAFETY

A CAREFUL OPERATOR IS THE

BEST INSURANCE AGAINST AN

ACCIDENT!

Please fill out and retain this portion for your records. For warranty consideration, please contact dealer

where purchased.

The serial number plate is located on the support band just above where the safety chain is attached to

the auger.

Product ______________________________________________________________________________

Serial Number ________________________ Date of Purchase ________________________________

Dealer ________________________ City ________________ State _______________ Zip __________

Please supply this information when you have questions or when ordering repair or replacement parts.

Your dealer needs this information to give you prompt, efficient service.

PRE-OPERATION CHECKLIST

!Wheel bolts tightened (re-check after initial use) !Safety and operating procedures reviewed

!Tire Pressure checked !Field adjustment information reviewed

!Hardware Tightened !Lubrication procedures reviewed

!Machine lubricated !Warranty information reviewed

!Guards and shields in place !Hydraulic hoses properly routed/fittings tight

NOTE: Due to continuing improvements in the design and manufacture of Killbros products, and

normal changes in the marketplace, all specifications contained herein are subject to change without

notice.

TABLE OF CONTENTS

INTRODUCTION................................2

SAFETY..............................................5

AVOID POSSIBLE INJURY............6

BEFORE OPERATING...................6

DURING OPERATION................... 6

BEFORE TRANSPORTING........... 6

DURING TRANSPORT.................. 6

SECTION I -- OPERATIONS

PREPARING HYDRAULIC SUPPLY..9

CONNECTING GRAVITY BOX

TO TRANSPORT VEHICLE...........9

PREPARING AUGER.........................9

TRANSPORTING...............................10

BEFORE TRANSPORTING........... 10

DURING TRANSPORTING............10

PERFORMANCE................................10

SECTION II -- SERVICE

LUBRICATION................................... 13

STORAGE / MAINTENANCE.............13

TROUBLE SHOOTING...................... 13

FASTENERS......................................15

SECTION III -- INSTALLATION

GENERAL AUGER INSTALLATION..16

WINCH ASSEMBLY...........................22

ELECTRONIC VALVE ASSEMBLY....23

SECTION IV -- PARTS

HYDRAULIC AUGERS.......................26

OPTIONS........................................... 30

SAFETY

AVOID POSSIBLE INJURY

Always use safety precautions. Most accidents are a result of failure to practice safety. Accidents cause lost time and suffering.

Do not operate AUGER without reading this manual thoroughly.

Follow all safety precautions as outlined in this manual and in gravity box operator’s manual.

All machinery should be operated only by those who are experienced and responsible and have been delegated to do so.

BEFORE OPERATING

Lock brakes on truck or tractor to prevent movement of your gravity box during operation.

Be sure that the auger is secured properly to the side of the gravity box, and be sure that all hardware is in place and properly secured.

Check the winch and safety cables for wear and abrasions. If cables are worn or damaged, replace before using auger.

Keep children and all unauthorized personnel clear of work area. Before starting hydraulic supply, be sure that all power (electrical

and hydraulic) to the box auger is in the off position.

Do not allow anyone to ride on the equipment. Make sure everyone is clear before operating the machine or tractor.

Always shut tractor engine off when working on the unit.

The box auger is not insulated. Keep away from all electric lines and devices. Electrocution can occur without direct contact.

Be sure that all safety shields are in place, and the clean-out door is closed and securely latched.

Keep body, hair, and clothing away from moving parts.

IF INJURED BY ESCAPING HYDRAULIC OIL, SEE A DOCTOR AT ONCE. SERIOUS INFECTION OR REACTION CAN DEVELOP

IF PROPER TREATMENT IS NOT ADMINISTERED IMMEDIATELY.

Use a piece of cardboard or wood to detect leaks of hydraulic oil under pressure.

DURING OPERATION

Keep children and all unauthorized personnel clear of work area.

Do not operate with safety shields removed, or clean-out door open.

Lower HYDRAULIC AUGER to transport position at completion of operation, or when not in use. Do not transport with the auger in

raised position.

Be sure that the auger tube is empty before placing in transport position.

When placing the auger into transport position, ensure that all personnel are clear.

Do not attempt to move any objects away from moving parts.

Keep hands, feet, clothing, and objects away from moving parts.

Do not grease or oil equipment when in operation.

BEFORE TRANSPORT

Empty auger and secure into the transport position before transporting.

Make sure that all safety decals and reflectors are clean and in place on the machine.

Comply with all state and local laws governing highway safety when moving machinery.

Use accessory lighting or warning lights when transporting at night to adequately warm operators of other vehicles.

DURING TRANSPORT

Use good judgment when transporting implements on highways. Maintain complete control at all times. Regulate speed to road conditions.

Drive at speeds slow enough to insure your safety as well as others.

Regulate speed during off road travel. Do not travel faster than 10 m.p.h.

Due to the height of the implement, use extra caution on highways, farm lanes, and when approaching low clearances.

COMPLY WITH ALL SAFETY WARNINGS AND CAUTION IN THIS MANUAL, AND IN TRUCK AND TRACTOR OPERATOR MANUALS.

SECTION I

OPERATIONS

Read this “Operations” section thoroughly. Acquaint

yourself with the adjustments required to obtain

efficient and trouble-free operations.

IMPORTANT: Know and understand safety rules

before operating or servicing this machine. Review

“SAFETY” section in this manual if necessary.

PREPARING HYDRAULIC SUPPLY

1. Before operating unit, be sure that you refer to

tractor’s or the hydraulic supply’s operating

manual on proper operating procedures of the

hydraulics.

2. Be sure to check the hydraulic reservoir for

proper levels of fluid.

3. Be sure that hydraulic system meets the

specifications outlined under “Performance” later

in this section.

CONNECTING GRAVITY BOX TO TRANSPORT VEHICLE

4. Be sure to hitch tractor or truck to gravity box

securely. Use safety chains and SMV signs

during on-road use.

5. Connect hydraulic supply lines to auger

hydraulic lines by using a sealant tape and

tighten securely. Be sure that the auger control

is in the off position (Fig. 1-1).

WARNING! DO NOT DISCONNECT

HYDRAULIC COUPLERS WHEN HYDRAULIC

SYSTEM IS PRESSURIZED. BE SURE TO

RELIEVE ALL HYDRAULIC PRESSURE BEFORE

DISCONNECTING ANY LINES BETWEEN THE

AUGER AND THE HYDRAULIC SUPPLY.

FAILURE TO DUE SO COULD RESULT IN

SERIOUS BODILY INJURY.

PREPARING AUGER

6. Remove transport chain (Fig. 1-2) which

secures auger to transport bracket and raise

auger to clear bracket. Be sure to securely

brace the auger when raising out of transport

bracket because auger will tend to drop towards

the center.

CAUTION! BE SURE TO MAINTAIN A FIRM

GRIP OF THE WINCH HANDLE AT ALL TIMES

WHEN LOWERING AUGER TUBE. BE SURE TO

ENGAGE RATCHET PAW (ON WINCH) INTO

POSITION WHEN WINCHING IS COMPLETE, OR

AUGER WILL DROP SUDDENLY WHEN HANDLE

IS RELEASED.

NOTE: Always check that the safety cable and

winch are connected securely and are not damaged.

Also, be sure clean out door is closed.

NOTE: Refer to winch and cable installation, see

“Winch Assembly“ in Section III.

7. Position auger over area to be filled and turn

control valve to the ON position. Be sure that

auger is rotating in the forward direction. If the

FIG. 1-1

FIG. 1-2

auger is not, switch incoming hydraulic lines or

refer to assembly instructions.

WARNING! BE SURE THAT ALL CLEAN-OUT

DOORS ARE CLOSED WHEN OPERATING. KEEP

HANDS, LOOSE CLOTHING, ETC. FROM MOVING

PARTS; FAILURE TO DO SO COULD RESULT IN

SERIOUS BODILY HARM.

8. Once the auger has begun to rotate, open

hopper door. Be sure to regulate flow from

gravity box into the hopper for optimum

performance.

NOTE: To achieve optimum performance, test by

placing auger at different angles. The position of the

auger depends on the type of material being handled.

NOTE: Use pressurized water to washout auger and

hopper after using fertilizer. See SERVICE section.

TRANSPORTING

BEFORE TRANSPORTING

Be sure to completely empty auger by closing gravity

box door and allowing auger to run. Turn the auger

off and raise into position over transport bracket and

lower into position, while securely holding the winch

handle. Once in place, lock the winch and tighten

cable so that it is taut. Finally, reposition safety chain

around auger and secure.

NOTE: Auger must be empty before transporting,

failure to do so voids warranty.

DURING TRANSPORTING

IMPORTANT: Before transporting, be sure that auger

is securely mounted in transport bracket.

Use caution when traveling, do not attempt to

transport unit under low hanging tree branches

overhead telephone wires or electrical wires. Be

aware of transport height of unit or damage could

occur.

Comply with all state and local laws governing

highway safety and regulations when moving

equipment on public roads.

CAUTION! USE APPROVED LIGHTS,

REFLECTORS, AND DEVICES WHEN

TRANSPORTING AT NIGHT AND DURING

PERIODS OF POOR VISIBILITY.

WARNING! ALWAYS TRAVEL AT A SPEED

WHICH PERMITS COMPLETE CONTROL OF

EQUIPMENT.

PERFORMANCE

MAXIMUM OPERATING PRESSURES:

•Continuous 1500 psi (min. 1000 psi).

•Peak (10% of Duty Cycle) 2250 psi.

•Back Pressure 1000 psi.

•Maximum Oil Flow 12 GPM (min. 10 GPM).

•Recommended Oil Viscosity Range 100-200 S.S.U.

•Maximum Operating Temperature 180 degrees.

•Recommended Filtration 10 micron or finer.

NOTE: For hydraulic systems that exceed the recommended peak pressure or have greater than 12 GPM oil flow, a flow

control valve is recommended to bring the system down to the peak performance of the auger. The control valve will extend the

otherwise short life of the seals and motor of the auger. Contact your Killbros dealer for more information.

WARNING! BE SURE THAT THE OIL RESERVOIR OF THE HYDRAULIC SYSTEM IS REFILLED TO ITS PROPER

LEVEL AFTER AUGER IS PUT IN OPERATION.

AVOID:

•Large contamination particles in fluid such as machining chips or sand.

•Extreme high fluid temperatures that cause the motor to operate slowly and reduce the motor’s capability to lubricate

properly.

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Killbros Landwirtschaftliche Geräte Handbücher

Killbros

Killbros 590 Bedienungsanleitung

Killbros

Killbros 575 Bedienungsanleitung

Beliebte Landwirtschaftliche Geräte Handbücher anderer Marken

GSi

GSi PNEG-2314 Bedienungsanleitung

Checchi & Magli

Checchi & Magli TEXDRIVE Bedienungsanleitung

Amazone

Amazone Cenius 4003-2TX Bedienungsanleitung

MASSEY FERGUSON

MASSEY FERGUSON MF 9313S Bedienungsanleitung

Cima

Cima BLITZ Bedienungs- und Wartungsanleitung

Amazone

Amazone CombiDisc 3000 Montageanleitung

HE-VA

HE-VA Disc-Roller XL Contour Bedienungsanleitung

AGT

AGT AGT-SSFM Bedienungsanleitung

Milestone

Milestone 72-84 Bedienungsanleitung

KUHN

KUHN Hector 3000 Bedienungsanleitung

Krone

Krone X-Disc 6200 Bedienungsanleitung

Eliet

Eliet DZC450 Bedienungsanleitung

Taarup

Taarup BIO+ B4000 Bedienungsanleitung

Garland

Garland SHAKER 310 DPG Bedienungsanleitung

stable comfort

stable comfort StableWall System Bedienungsanleitung

Raven

Raven AccuBoom Bedienungsanleitung

International

International 710 Bedienungsanleitung

Ashland

Ashland HDW-3217-14 Bedienungsanleitung