KMC Controls SimplyVAV BAC-8001 Benutzerhandbuch

SimplyVAV

Application and Installation Guide

Revision H

NetSensor, WinControl, and the KMC logo are registered trademarks of KMC Controls, Inc.

AppStat, BACstage, FlexStat, FullBAC, KMC Connect, KMC Connect Lite, KMC Converge,

KMC Converge GFX, KMC Conquest, TotalControl, SimplyVAV, and the SimplyVAV logo are

trademarks of KMC Controls, Inc.

stored in a retrieval system, or translated into any language in any form by any means

without the written permission of KMC Controls, Inc.

Printed in U.S.A.

The material in this manual is for information purposes only. The contents and the product it

describes are subject to change without notice. KMC Controls, Inc. makes no

representations or warranties with respect to this manual. In no event shall KMC Controls,

Inc. be liable for any damages, direct or incidental, arising out of or related to the use of this

manual.

KMC Controls, Inc.

19476 Industrial Drive

New Paris, IN 46553

U.S.A.

TEL: 1.574.831.5250

FAX: 1.574.831.5252

info@kmccontrols.com

KMC Controls, Inc.

2 Revision H

C o n t e n t s

Contents 3

Section 1: About the controllers 5

Specifications 6

Accessories and replacement parts 9

Available models 10

Safety considerations 10

Section 2: Installing the controllers 13

Setting the rotation limits 13

Mounting on a VAV terminal box 14

Connecting an airflow sensor 15

Connecting inputs and outputs 15

Connecting room temperature sensors 15

Connecting a DAT sensor 16

Connecting power 17

Maintenance 18

Section 3: Changing the room setpoint 19

Section 4: Configuring the controllers 21

Getting started with configuration 21

Entering system temperature setpoints and limits 23

Configuring the VAV Box options 27

Set the airflow setpoints 29

Advanced options 33

Restore Application 35

Section 5: Balancing airflow 37

Section 6: Application drawings 41

Cooling or heating without reheat 42

Staged reheat 43

Modulating reheat 44

Time proportional reheat 45

Floating reheat 46

Dual-duct application 47

Section 7: Sequences of operation 49

Input sources 49

Occupancy sequence 50

Automatic occupancy 50

Occupied 50

Unoccupied 51

Standby 51

Space setpoints 51

Types of setpoints 51

Setpoint limits 52

PID control loops 52

Airflow setpoints sequence 53

Changeover 53

Discharge Air Temperature (DAT) limiting 53

SimplyVAV Contents

Revision H 3

System diagnostic indicators 54

NEED AHU (BV1) 55

NEED COLDER SUPPLY (BV2) 55

NEED MORE STATIC (BV3) 55

NEED HOTTER SUPPLY (BV7) 55

Damper operation 55

Fan operation 56

Series Fan 56

Parallel Fan 56

Reheat sequence 57

Modulating reheat 58

Staged reheat 58

Time proportioned reheat 59

Floating reheat 59

Balancing airflow sequence 60

Dual duct 61

Section 8: System integration and networking 63

Connecting to an MS/TP network 63

Connections and wiring 64

End of line termination switches 64

Network bulbs 64

Setting up network communications 65

BACnet objects 67

Input objects 67

Output objects 67

Value objects 68

Loop objects 70

Appendix A: K-factors 71

Index 73

Contents KMC Controls, Inc.

4 Revision H

Secti on 1: About the controll er s

This section provides a description of the SimplyVAV series of controllers. It also

introduces safety information. Review this material before selecting, installing, or

operating the controllers.

The SimplyVAV series of controllers are an easy and unique approach to operating a wide

variety of VAV terminal units. The integrated actuators, internal airflow sensors, and wide

variety of application programs make these BACnet Application Specific controllers ideal for

either new or retrofit installations.

The controllers feature simple, menu driven setup choices when used with a SimplyVAV

digital sensor. No special programming skills or software tools are required to choose

applications, enter setpoints, set network addressing, and balance airflow. All options can

be set by using only an STE-8001 sensor which can be installed as the permanent room

sensor or temporarily connected as a technician’s service tool.

All models are BACnet Application Specific Controllers that are ready to connect to a BACnet

MS/TP network. Device instance, MAC address, and baud rate are set from an STE-8001

sensor without special software.

BAC-8001 Model BAC-8001 is supplied with inputs, outputs, and sequences of operation for

the following functions.

lSingle duct heating and cooling VAV

lAutomatic heating/cooling changeover including morning warmup

lOccupancy setback—requires STE-8201

lSystem diagnostic indicators

lAirflow balancing

BAC-8005 and BAC-8205 Models BAC-8005 and BAC-8205 are supplied with inputs,

outputs, and sequences of operation for the following functions.

lSingle duct heating and cooling VAV

lModulating, floating, time proportional, and staged reheat

lSeries and parallel fan control

lAutomatic heating/cooling changeover including morning warmup

lDischarge air temperature limiting

lOccupancy setback—requires STE-8201

lActuator position feedback for true damper positioning (BAC-8205 only)

lSystem diagnostic indicators

lAirflow balancing

SimplyVAV

Revision H 5

BAC-8007 Model BAC-8007 is supplied with inputs, outputs, and sequences of operation for

the following functions.

lDual-duct VAV heating and cooling

lOccupancy setback—requires STE-8201

lSystem diagnostic indicators

lAirflow balancing

Additional topics in this section

Specifications 6

Accessories and replacement parts 9

Available models 10

Safety considerations 10

Specifications

SimplyVAV controller specifications are subject to change without notice.

Inputs and outputs

All inputs and outputs are factory programmed and application specific. No field

configuration is required. For details on input and output connections, see the topic

Application drawings on page 41. For a detailed listing of input and output objects, see the

topic BACnet objects on page 67.

Analog inputs

Analog inputs represent BACnet analog input. Not all input are applicable or required for all

models.

Key features Standard units of measure.

Overvoltage input protection

Connectors RJ-45 room sensor jack

Screw terminals for wire sizes 12-26 AWG

Conversion 12–bit analog–to–digital conversion

Input range Passive, 10 kΩ pull-up to 3.3 volts DC

Analog outputs

Analog outputs are configured to represent BACnet analog output objects. No field

configuration is required. For details on application specific output connections see the

section Application drawings on page 41.

Key features Output short protection

Standard units of measure

Connector Screw terminals for wire size 12-26AWG

Conversion 12–bit digital-to-analog conversion

Output voltage 0–10 VDC

Output current 30 mA per output, 30 mA total for all analog outputs

Section 1: About the controllers KMC Controls, Inc.

6 Revision H

Binary outputs

Binary outputs are configured to represent BACnet binary output objects. No field

configuration is required. For details on application specific output connections see the

section Application drawings on page 41.

Key features Optically isolated triac output

Connector Screw terminals for wire size 12-26 AWG

Output range Maximum switching 24 Volts AC

1 ampere per external output, 3 amperes total

Communications—BACnet MS/TP

lEIA–485 operating at rates up to 76.8 kilobaud.

lRemovable screw terminal block.

lWire size 12-26AWG

lSwitch selected end of line termination

Memory

lPrograms and program parameters are stored in nonvolatile memory.

lAuto restart on power failure

Air flow sensor features

lConfigured as BACnet analog input object.

lCMOS differential pressure 0-2 inches of water (0-500 Pa) measurement range.

Internally linearized and temperature compensated.

lSpan accuracy 4.5% of reading.

lZero point accuracy 0.0008 in. H2O/0.2 Pa at 25° C

lBarbed connections for 1/4 inch FR tubing.

Actuator specifications

Torque 40 in-lb. (4.5 N•m)

Angular rotation 0 to 95°

Adjustable end stops at 45° and 60° rotation

Motor timing

BAC-8001, BAC-8005,

BAC-8007

90 sec./90° at 60 Hz

108 sec./90° at 50 Hz

Motor timing

BAC-8205

60 sec./90° at 60 Hz

Shaft size Directly mounts on 3/8 to 5/8inch (9.5to16mm) round or 3/8

to 7/16 inch (9.5to11 mm) square damper shafts.

SimplyVAV Section 1: About the controllers

Revision H 7

Regulatory

lUL 916 Energy Management Equipment

lBACnet Testing Laboratory listed as an application specific controller (ASC).

lCE compliant

lFCC Class B, Part 15, Subpart B and complies with Canadian ICES-003 Class B

This device complies with part 15 of the FCC Rules. Operation is subject to the

following two conditions: (1) This device may not cause harmful interference, and (2)

this device must accept any interference received, including interference that may

cause undesired operation.

Installation

Supply voltage 24 volts AC, -15%, +20% 5 VA, 50/60 Hz

Weight 13.2 ounces (376 grams)

Case material Flame retardant plastic

Environmental limits

Operating 32 to 120° F (0 to 49° C)

Shipping –40 to 140° F (–40 to 60° C)

Humidity 5–93% relative humidity (non-condensing)

Section 1: About the controllers KMC Controls, Inc.

8 Revision H

Dimensions

ON CTS

1 2

1.92 in.

49 mm

6.53 in.

166 mm 4.89 in.

124 mm

4.25 in.

108 mm

0.77 in.

19 mm

6.00 in.

152 mm

2.14 in.

54 mm

Accessories and replacement parts

The following accessories and replacement parts are available from KMC Controls, Inc.

Power transformer

XEE-6111-50 Transformer, 120-to-24 VAC, 50 VA, single-hub

XEE-6112-50 Transformer, 120-to-24 VAC, 50 VA, dual-hub

XEE-6311-100 Transformer, 120, 277 -to-24 VAC, 50/60 Hz, 96 VA, dual-hub

Sensors

STE-8001W80 SimplyVAV sensor and digital display

STE-8201W80 SimplyVAV sensor and digital display with motion sensor

STE-6010W80 Discrete temperature sensor with RJ-45 connector

STE-6014W80 Discrete temperature sensor with rotary setpoint dial, RJ-45

connector

STE-6017W80 Discrete temperature sensor with rotary setpoint dial, override

button, RJ-45 connector

HPO-9005 Room Sensor Adapter

SimplyVAV Section 1: About the controllers

Revision H 9

Sensor cables

HSO-9001 Cable: Ethernet, 50 foot

HSO-9011 Cable: Ethernet, 50 foot, Plenum Rated

Surge suppressors

KMD-5567 EIA-485 surge suppressor for MS/TPnetworks

Replacement parts

HPO-0054 Replacement bulbs

HPO-0063 Replacement two-pin jumper

Dual duct actuator

TSP-8001 VAV actuator with airflow inputs (required for dual duct)

Airflow sensors

For VAV terminal units without airflow pickup tubes, order one of the following sensors.

SSS-1012 3-5/32 in. length (80 mm)

SSS-1013 5-13/32 in. length (137 mm)

SSS-1014 7-21-32 in. length (195 mm)

SSS-1015 9-29/32 in. length (252 mm)

KIT-8001 A 3-5/32 inch sensor and 3 feet of FR tubing

Available models

The following is a list of SimplyVAV available models.

Description Models

BACnet ASC: VAV Cooling/Heating only, 40 in-lbs, 90second actuator BAC-8001

BACnet ASC: VAV Fan and Reheat, 40 in-lbs, 90second actuator BAC-8005

BACnet ASC: VAV Dual Duct, 40 in-lbs, 90second actuator BAC-8007

BACnet ASC: VAV Fan and Reheat, True damper position, 40 in-lbs, 60

second actuator

BAC-8205

Safety considerations

KMC Controls assumes the responsibility for providing you a safe product and safety

guidelines during its use. Safety means protection to all individuals who install, operate, and

service the equipment as well as protection of the equipment itself. To promote safety, we

use hazard alert labeling in this manual. Follow the associated guidelines to avoid hazards.

Section 1: About the controllers KMC Controls, Inc.

10 Revision H

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