KNF NMP 830 KPDC Bedienungsanleitung

KNF Neuberger BA121556-121559 NMP830_850-EN 0221.doc

Translation of original Operating and Installation Instructions, English Keep for future use

Operating and Installation Instructions

Micro Diaphragm Gas Pumps

Type range:

NMP 830 KPDC

NMP 830 KPDC-B

NMP 830 KNDC

NMP 830 KNDC-B

NMP 830 KNE

NMP 830 KVDC

NMP 830 KVDC-B

NMP 830 KVE

NMP 830 KTDC

NMP 830 KTDC-B

NMP 830 KTE

NMP 850 KPDC

NMP 850 KPDC-B

NMP 850.1.2 KPDC-B

NMP 850 KTDC

NMP 850 KTDC-B

NMP 850.1.2 KTDC-B

You have selected a high-quality KNF product; the following tips will help you operate it safely, and

reliably over a long period of time. Carefully study the Operating and Installation Instructions before

using the pumps and observe at all times the relevant instructions to avoid dangerous situations. The

manual was produced for the serial pumps stated above. With customer-specified projects (pump

types starting with “PJM“ or “PMM“) there could be differences in detail. For customer-specified pro-

jects please therefore take into account any agreed technical specifications, as well as these instruc-

tions.

Contents Page

1. About this document................................................................. 2

2. Use........................................................................................... 3

3. Safety ....................................................................................... 4

4. Technical Data.......................................................................... 6

5. Design and function................................................................ 10

6. Installation and connection..................................................... 11

7. Operation................................................................................ 15

8. Servicing................................................................................. 16

9. Troubleshooting...................................................................... 20

10. Returns................................................................................... 22

KNF Micro AG

Zelglimatte 1b

CH-6260 Reiden

Switzerland

Phone 0041(0)62 787 88 88

E-mail: info.micro@knf.com

www.knf.com

Diaphragm Pumps NMP 830, NMP 850 About this document

KNF Neuberger BA121556-121559 NMP830_850-EN 0221.doc

Translation of original Operating and Installation Instructions, English 2

1. About this document

1.1. Using the Operating and Installation Instruc-

tions

The Operating and Installation Instructions are part of the pump.

➔Pass on the Operating and Installation Instructions to the next

owner.

Customer-specific project pumps (pump models which begin with

"PJ", "PM", "PJM" or "PMM") may differ from the Operating and

Installation Instructions.

➔For project pumps, also observe the agreed upon specifica-

tions.

1.2. Symbols and markings

Warning

WARNING

A danger warning is located here.

Possible consequences of a failure to observe the

warning are specified here. The signal word, e.g.

Warning, indicates the danger level.

➔Measures for avoiding the danger and its conse-

quences are specified here.

Danger levels

Signal word

Meaning

Consequences if not observed

DANGER

warns of immedia-

te danger

Death or serious injuries

and/or serious damage are the

consequence.

WARNING

warns of possible

danger

Death or serious injuries

and/or serious damage are

possible.

CAUTION

warns of a possibly

dangerous situa-

tion

Minor injuries or damage are

possible.

Tab. 1

Other information and symbols

➔An activity to be carried out (a step) is specified here.

1. The first step of an activity to be carried out is specified here.

Additional, consecutively numbered steps follow.

This symbol refers to important information.

Project pumps

Diaphragm Pumps NMP 830, NMP 850 Use

KNF Neuberger BA121556-121559 NMP830_850-EN 0221.doc

Translation of original Operating and Installation Instructions, English, 3

2. Use

2.1. Proper use

The pumps are exclusively intended for transferring gases.

Owner's responsibility

Only install and operate the pumps under the operating parameters

and conditions described in Chapter 4, Technical data.

Only complete pumps may be taken into service.

Make sure that the installation location is dry and the pump is

protected against rain, splash, hose and drip water.

Before using a medium, check whether the medium can be trans-

ferred danger-free in the specific application case.

Before using a medium, check the compatibility of the materials of

the pump head, pump housing, diaphragms, and valves with the

medium.

Only transfer gases which remain stable under the pressures and

temperatures occurring in the pump.

2.2. Improper use

The pumps may not be operated in an explosive atmosphere.

The pumps are not suitable for transferring dusts.

The pumps are not suitable for transferring vapors and liquids.

The pumps must not be used to create vacuum and overpressure

simultaneously.

An overpressure must not be applied to the suction side of the

pump.

Operating parameters and

conditions

Requirements for

transferred medium

Diaphragm Pumps NMP 830, NMP 850 Safety

KNF Neuberger BA121556-121559 NMP830_850-EN 0221.doc

Translation of original Operating and Installation Instructions, English, 4

3. Safety

Note the safety precautions in Chapters 6. Installation and

connection, and 7. Operation.

The pumps are built according to the generally recognized rules of

technology and in accordance with the occupational safety and

accident prevention regulations. Nevertheless, dangers can result

during their use which lead to injuries to the user or others, or to

damage to the pump or other property.

Only use the pumps when they are in a good technical and proper

working order, in accordance with their intended use, observing the

safety advice within the Operating and Installation Instructions, at

all times.

Make sure that only trained and instructed personnel or specially

trained personnel work on the pumps. This especially applies to

assembly, connection and servicing work.

Make sure that the personnel has read and understood the Operat-

ing and Installation Instructions, and in particular the "Safety"

chapter.

Observe the accident prevention and safety regulations when

performing any work on the pump and during operation.

When transferring dangerous media, observe the safety regula-

tions when handling these media.

Be aware that the pumps are not designed to be explosion-proof.

Make sure the temperature of the medium is always sufficiently

below the ignition temperature of the medium, to avoid ignition or

explosion. This also applies for unusual operational situations.

Note that the temperature of the medium increases when the pump

compresses the medium.

Hence, make sure the temperature of the medium is sufficiently

below the ignition temperature of the medium, even when it is

compressed to the maximum permissible operating pressure of the

pump.

If necessary, consider any external sources of energy, such as

radiation, that may add heat to the medium.

In case of doubt, consult the KNF customer service.

Store all replacement parts in a protected manner and dispose of

them properly in accordance with the applicable environmental

protection regulations. Observe the respective national and inter-

national regulations. This especially applies to parts contaminated

with toxic substances.

For the purposes of the Machinery Directive 2006/42/EC, pumps

are “partly completed machinery,” and are therefore to be regarded

as not ready for use. Partly completed machinery may not be

commissioned until such time as it has been determined that the

machine in which the partly completed machinery is to be

assembled is in conformity with the provisions of the Machinery

Personnel

Working in a safety-

conscious manner

Handling dangerous media

Handling combustible media

Environmental protection

EC Directives / Standards

Diaphragm Pumps NMP 830, NMP 850 Safety

KNF Neuberger BA121556-121559 NMP830_850-EN 0221.doc

Translation of original Operating and Installation Instructions, English, 5

Directive 2006/42/EC. The following essential requirements of

Annex I of Directive 2006/42/EC (general principles) are applied

and observed:

−General Principles No. 1

−No. 1.1.2. / 1.1.3. / 1.3.1. / 1.3.3. / 1.3.4. / 1.4.1. / 1.5.1.* /

1.5.2.* / 1.5.8. / 1.5.9. / 1.7.4. / 1.7.4.1. / 1.7.4.3.

(* only for pump type NMP 830 K_E)

As these partly completed machinery are OEM-models the power

supplies and the equipment for disconnecting and switching-off the

partly completed machinery respectively have to be considered

when mounting as well as over-current and overload protective

gear.

In addition a protection against mechanical parts in motion and hot

parts, if existing, has to be provided when mounting.

The pumps conform to the Directive 2011/65/EU (RoHS2).

The pumps conform to the EC Directive 2004/108/EC concerning

Electromagnetic Compatibility.

The following harmonized standards have been used:

NMP 830 K_E

NMP 830 K_DC

NMP 850 K_DC

NMP 830 K_DCB

NMP 850 K_DCB

NMP 850.1.2 K_DCB

DIN EN 55014-1/2

DIN EN 55014-1

DIN EN 61000-3-2/3

DIN EN 60034-1

DIN EN 61000-6-2

DIN EN 60335-1

DIN EN 61000-6-1/2

Tab. 2

Only have repairs to the pumps carried out by the KNF Customer

Service responsible.

Customer service and

repairs

Diaphragm Pumps NMP 830, NMP 850 Technical Data

KNF Neuberger BA121556-121559 NMP830_850-EN 0221.doc

Translation of original Operating and Installation Instructions, English, 6

4. Technical Data

Pump materials

NMP 830 KPDC, NMP 830 KPDC-B

Assembly

Material

Head plate; intermediate plate

PPS

Housing

PA-GF50

Valve plate

EPDM

O-ring

EPDM

Diaphragm

EPDM

Tab. 3

NMP 830 KNDC, NMP 830 KNDC-B

NMP 830 KNE

Assembly

Material

Head plate; intermediate plate

PPS

Housing

PA-GF50

Valve plate

O-ring

NBR

Diaphragm

EPDM

Tab. 4

NMP 850 KPDC, NMP 850 KPDC-B

NMP850.1.2 KPDC-B

Assembly

Material

Head plate; intermediate plate

PPS

Housing

PA-GF50

Valve plate

EPDM

Diaphragm

EPDM

Tab. 5

NMP 830 KVDC, NMP 830 KVDC-B

NMP 830 KVE

Assembly

Material

Head plate; intermediate plate

PPS

Housing

PA-GF50

Valve plate

FPM

O-ring

FPM

Diaphragm

FPM

Tab. 6

Diaphragm Pumps NMP 830, NMP 850 Technical Data

KNF Neuberger BA121556-121559 NMP830_850-EN 0221.doc

Translation of original Operating and Installation Instructions, English, 7

NMP 830 KTDC, NMP 830 KTDC-B

NMP 850 KTDC, NMP 850 KTDC-B

NMP 850 KTE, NMP 850.1.2 KTDC-B

Assembly

Material

Head plate; intermediate plate

PPS

Housing

PA-GF50

Valve plate

FFPM

O-ring

FPM

Diaphragm

PTFE coated

Tab. 7

Diaphragm Pumps NMP 830, NMP 850 Technical Data

KNF Neuberger BA121556-121559 NMP830_850-EN 0221.doc

Translation of original Operating and Installation Instructions, English, 8

Pneumatic values

Pump type

Delivery rate at

atm. pressure

[l/min]*

Max. permissible

operating pressure

[bar g]

Ultimate vacuum

[mbar abs.]

NMP 830 KNE

1.8

250

NMP 830 KVE

NMP 830 KTE

1.6

310

NMP 830 KPDC

3.1

250

NMP 830 KNDC

NMP 830 KVDC

2.7

NMP 830 KTDC

2.6

350

NMP 830 KNDC-B

2.5

1.4

240

NMP 830 KVDC-B

2.1

NMP 830 KTDC-B

1.3

330

NMP 850 KPDC

4.5

1.5

230

NMP 850 KTDC

3.9

300

NMP 850 KPDC-B

4.2

230

NMP 850 KVDC-B

3.5

300

NMP 850.1.2 KPDC-B

230

NMP 850.1.2 KTDC-B

300

Tab. 8 * Liters in standard state (1,013 mbar)

Electrical data

Parameter

Value

Electrical data

See type plate

Tab. 9

Dimensions

Pump type

Dimensions [L x W x H]

NMP 830 E

approx. 98 x 56 x 66

NMP 830 DC

approx. 76 x 30,5 x 51

NMP 830 DC-B

approx. 63.5 x 54x 66

NMP 850 DC

approx. 80.5 x 38 x 54

NMP 850 DC-B

approx. 76.5 x 54 x 69.5

NMP 850.1.2 DC-B

approx. 143 x 76 x 59

Tab. 10

Weight

Pump type

Weight [kg]

NMP 830 E

approx. 0.590

NMP 830 DC

approx. 0.195

NMP 830 DC-B

approx. 0.270

NMP 850 DC

approx. 0.210

NMP 850 DC-B

approx. 0.360

NMP 850.1.2 DC-B

approx. 0.430

Diaphragm Pumps NMP 830, NMP 850 Technical Data

KNF Neuberger BA121556-121559 NMP830_850-EN 0221.doc

Translation of original Operating and Installation Instructions, English, 9

Tab. 11

Other parameters

Parameter

Values

Pneumatic connections

NMP 830

For tube ID 4 mm

Pneumatic connections

NMP 850

For tube ID 5 mm

Pneumatic connections

NMP 850.1.2

For tube ID 4 mm

Permissible

ambient temperature

+ 5 °C to + 40 °C

Permissible media temperature

+ 5 °C to + 40 °C

Maximum permissible ambient

relative humidity

80 % for temperatures up to

31 °C, decreasing linearly to

50 % at 40 °C

Max. altitude of site

[m above sea level]

2000

Tab. 12

Diaphragm Pumps NMP 830, NMP 850 Design and function

KNF Neuberger BA121556-121559 NMP830_850-EN 0221.doc

Translation of original Operating and Installation Instructions, English, 10

5. Design and function

Design

1Motor

2Inlet

3Outlet

4Pump head

Fig. 1: Diaphragm pump NMP 830__DC

Function

1Outlet valve

2Inlet valve

3Transfer chamber

4Diaphragm

5Eccentric

6 Connecting rod

7Pump drive

Fig. 2: Pump head

The pumps transfer, compress and evacuate gases.

The elastic diaphragm (4) is moved up and down by the eccentric

(5) and the connecting rod (6). In the downward stroke it aspirates

the gas to be transferred via the inlet valve (2). In the upward

stroke, the diaphragm presses the medium out of the pump head

via the outlet valve (1). The transfer chamber (3) is hermetically

separated from the pump drive (7) by the diaphragm.

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