Kodak X-Omat M43 PROCESSOR Einrichtungshandbuch
CUSTOMER EQUIPMENT SERVICES DIVISION
© Eastman Kodak Company
Publication No. 981093
October 1994
DIAGNOSTICS
for the
Kodak X-Omat M43 and M43A PROCESSORS
and the
Kodak X-Omat Clinic 1 PROCESSOR
H130_0009DA
2October 1994 – 981093
PLEASE NOTE The information contained herein is based on the experience and knowledge relating to the
subject matter gained by Eastman Kodak Company prior to publication.
No patent license is granted by this information.
Eastman Kodak Company reserves the right to change this information without notice, and
makes no warranty, express or implied, with respect to this information. Kodak shall not be
liable for any loss or damage, including consequential or special damages, resulting from any
use of this information, even if loss or damage is caused by Kodak’s negligence or other fault.
This equipment includes parts and assemblies sensitive to damage from electrostatic
discharge. Use caution to prevent damage during all service procedures.
Important
This manual is intended for use by qualified service personnel only.
General Description of Errors
981093 – October 1994 3
General Description of Errors
Errors • Error codes represent an error or non-standard condition of the PROCESSOR. For further
information, see the tables starting on page .
• Error codes are indicated by blinking LEDs on the DISPLAY PANEL.
• If a non-fatal error or a non-standard condition occurs when film is fed, the ALARM will beep
twice. See Table on page .
• Error codes are listed by order of priority.
• When 2 or more errors occur at the same time, only the highest priority error is shown on the
DISPLAY PANEL.
• When the higher priority error or warning is corrected, the next priority error or warning code is
then displayed on the DISPLAY PANEL.
• Errors are divided into 3 categories:
– Fatal Errors
– Non-Fatal Errors
– Warnings
• Processing films during an error or non-standard condition may affect the image quality.
Fatal Errors
A Fatal Error is any error or non-standard condition that, once detected, causes the PROCESSOR to
enter a protective mode to prevent a hazardous condition. If the PROCESSOR is in a Fatal Error
Condition, record the error code indicated by the number of blinks on the SERVICE INDICATOR and
move the MAIN CIRCUIT BREAKER CB1 to the “O” position.
For Error 1 — If the error occurs while the PROCESSOR is in standby, the PROCESSOR will not
accept any film. The operator cannot correct the error.
For Errors 02 - 04 — If a sheet of film is in transit through the PROCESSOR when these errors occur,
the sheet of film will exit from the PROCESSOR, the PROCESSOR will shut down, and the
PROCESSOR will not accept any more sheets of film. If while the first sheet of film is in transit
through the PROCESSOR, the operator inserts additional sheets of film, the PROCESSOR will:
• operate with the non-functional component disabled
• sound the ALARM in a pattern of 2 seconds on and 2 seconds off
• shutdown after all additional sheets of film exit the PROCESSOR
For Errors 05 and 06 — The transport system will continue to operate. If the operator feeds film while
the PROCESSOR is in this condition, the film will exit wet. See Table on page for a description of
the PROCESSOR’S operation under Fatal Error conditions. If film is moving through the
PROCESSOR, the AUDIO ALARM will sound, in a pattern of 2 seconds ON and 2 seconds OFF, until
the film exits the PROCESSOR.
SITE SPECIFICATIONS
4October 1994 – 981093
Non-Fatal Errors
A Non-Fatal Error is any error or non-standard condition that can sometimes be corrected by the
operator. The PROCESSOR will attempt to correct the problem and will not enter into a protective
mode.
The PROCESSOR will usually accept film and continue to operate, but the image quality may be
reduced. As long as the error condition exists, the PROCESSOR will sound the ALARM twice
whenever the FILM SENSORS detect a leading edge of film being fed into the PROCESSOR. The
operator may be able to resolve the error condition by consulting the Operator Manual Publication No.
981089.
Warings A Warning is any error that the operator may be able to correct and normally does not prevent the
PROCESSOR from accepting film.
The PROCESSOR can continue to operate, but image quality may be affected. As long as the error
condition exists, the PROCESSOR will sound the ALARM twice whenever the FILM SENSORS
detect a leading edge of film being fed into the PROCESSOR. The error is a temporary condition or
one that the operator may be able to correct.
Service Routines
981093 – October 1994 5
Service Routines
Service Routine Selection
Caution
Only qualified service personnel should perform Service Routines.
The Service Routines are capable of controlling and testing the following assemblies:
• REPLENISHMENT PUMP MOTOR
• WASH RECIRCULATION PUMP MOTOR and WASH DIVERTER SOLENOID L3 of the
DIVERTER VALVE ASSEMBLY (M43 and M43A only)
• DEVELOPER HEATER
• WATER INPUT SOLENOID
• DEVELOPER COOLING SOLENOID L2 of the DIVERTER VALVE ASSEMBLY (M43 and
M43A only)
• WASH RECIRCULATION PUMP MOTOR and the DEVELOPER COOLING SOLENOID L2
of the DIVERTER VALVE ASSEMBLY (M43 and M43A only)
• STATUS INDICATORS
READY LIGHT
WAIT LIGHT
SERVICE LIGHT
• FILM SENSORS
• DEVELOPER TEMPERATURE DISPLAY (M43 and M43A only)
• AUDIO ALARM
SITE SPECIFICATIONS
6October 1994 – 981093
The table below summarizes the Service Routines available and the necessary position for all the
SWITCHES on the 100 CIRCUIT BOARD.
Table 1 SWITCH Positions for Service Routines
Figure 1 DIP SWITCH Settings
Service Routine SWITCH
1 SWITCH
2 SWITCH
3 SWITCH
4 SWITCH
5
No Service Routines Running Off Off Off Off Off
REPLENISHMENT PUMP On On Off Off Off
WASH RECIRCULATION PUMP and WASH
DIVERTER SOLENOID L3 of the DIVERTER
VALVE ASSEMBLY (M43 & M43A only)
On Off On Off Off
DEVELOPER HEATER On On On Off Off
WATER INPUT SOLENOID On Off Off On Off
DEVELOPER COOLING SOLENOID L2 of
the DIVERTER VALVE ASSEMBLY (M43 &
M43A only)
On On Off On Off
WASH RECIRCULATION PUMP and
DEVELOPER COOLING SOLENOID L2 of
the DIVERTER VALVE ASSEMBLY (M43 &
M43A only)
On Off Off Off On
STATUS INDICATORS On Off On On Off
FILM SENSORS On On On On Off
DEVELOPER TEMPERATURE DISPLAY
(M43 & M43A only) On On Off Off On
AUDIO ALARM On Off On Off On
U4 U5 U6
U20
U26
P102
TP28
TP30
P107
P106
TP4
171
210
9
TP1
TP2
30 29
TP3
TP5
TP6
TP7
TP8
TP12
TP15 GND
TP36
21
P105P104
21
21
87
16 15
TP22
TP23
TP25
TP41
TP26
R43
R31
R34
P103
TP32
20V RTN
13
C35 C46
TP9
TP10
TP11
TP27
TP14
TP40
P15V
VCC
P5AD
N15V
TP35 TP31
TP33 TP34
15
26
P101
C42 C44
U31
P108
S1
E5
E4
E1
E2
GND
N5AD
100 BD.
5
1
20V
R42
R25
H130_0146HA
N
CF
F
13
OFFON
13
P105
R42
H130_0146HCA
DIP SWITCHES
shown in the
OFF position
P103
P108
P104
Service Routines
981093 – October 1994 7
Executing a Service Routine
Caution
To prevent changing the replenishment rates, do not place any materials on the FEED TRAY which might interrupt
the beams of the FILM SENSORS while executing a Service Routine.
[1] Remove the TOP COVER from the PROCESSOR.
[2] Energize the PROCESSOR.
[3] Check that all 3 STATUS INDICATORS on the DISPLAY PANEL are not illuminated.
(a) If all 3 INDICATORS are not illuminated, check that the PROCESSOR is in the Replenishment Check
Mode by doing the following steps.
Insert a sheet of film under the MIDDLE FILM SENSOR.
Listen for the PROCESSOR to beep twice to acknowledge the request for replenishment.
Listen for the REPLENISHMENTS PUMP to energize.
Advance to Step 4.
(b) If any of the INDICATORS is illuminated, check for the correct operation of AC INTERLOCK SWITCH
S5 and DC INTERLOCK SWITCH S6. If necessary, install a new INTERLOCK SWITCH(ES). See the
important note on page .
[4] Loosen the 2 SCREWS and remove the DRIVE SIDE ACCESS PANEL.
[5] Pull the SUPPORT SHELF and the ELECTRICAL BOX out of the PROCESSOR. See Figure on page .
Warning
• High voltage.
• Possible damage to components from electrostatic discharge.
• Wear the ANTI-STATIC WRIST STRAP when your hands will be inside the ELECTRICAL BOX.
[6] Connect an ANTI-STATIC WRIST STRAP into the ESD JACK on the front of the ELECTRICAL BOX.
[7] Open the ELECTRICAL BOX. Hold the COVER up with the O-RING.
SITE SPECIFICATIONS
8October 1994 – 981093
Figure 2 Accessing the 100 CIRCUIT BOARD
[8] Enter the Diagnostic Mode by moving SWITCH 1 on the 100 CIRCUIT BOARD to the “ON” position.
Note
If the PROCESSOR does not enter the Diagnostic Mode, check whether the SERVICE INDICATOR on the
DISPLAY PANEL is illuminated. If the SERVICE INDICATOR is illuminated, check whether the DC
INTERLOCK SWITCH S6 has failed closed. If necessary, install a new DC INTERLOCK SWITCH S6. See the
important note on page .
[9] Use SWITCHES 2 through 5 to select the desired Service Routine. See Figure on page .
(a) Move SWITCHES 2 through 5 to select the next Service Routine that you want to execute. After 5
seconds the PROCESSOR will automatically run the Service Routine you selected and continue to run the
Service Routine until you move the SWITCHES to the “OFF” position.
(b) When you are done running Service Routines, move SWITCHES 2 through 5 to the “OFF” position.
[10] When you have executed all desired Service Routines, move SWITCHES 1 through 5 to the “OFF” position.
Note
The PROCESSOR will beep 3 times to acknowledge that all SWITCHES are off.
[11] Move the ELECTRICAL BOX and SUPPORT SHELF to their original positions.
[12] Install the DRIVE SIDE ACCESS PANEL, 2 SCREWS, and TOP COVER onto the PROCESSOR.
Note
• When the SWITCHES are again in the “OFF” position, the PROCESSOR will remain in Replenishment Check
Mode until you install the TOP COVER.
H130_0143HA
BOX
ELECTRICAL
SUPPORT SHELF
ELECTRICAL
BOX
JACK
O-RING
POST
COVER
100 CIRCUIT BOARD
H130_0143HCA
ESD
Service Routines
981093 – October 1994 9
• IftheDCINTERLOCKSWITCHS6hasfailedopen,thePROCESSORwillremainintheReplenishmentCheck
Mode even when you install the TOP COVER. To exit from the Replenishment Check Mode, you would need
to:
– check that the MAGNET is still attached to the TOP COVER and
– if necessary, install a new DC INTERLOCK SWITCH S6. See the important note on page .
• If while the PROCESSOR in the Replenishment Mode, you insert film under the FILM SENSORS and the DC
INTERLOCK SWITCH S6 has failed open, the volume of replenishment delivered may not be correct.
• If any SWITCH is in the “ON” position when you close the TOP COVER of the PROCESSOR, the SERVICE
INDICATOR on the DISPLAY PANEL of the PROCESSOR will illuminate and not blink. The PROCESSOR
will remain in the Diagnostic Mode.
[13] De-energize the PROCESSOR.
SITE SPECIFICATIONS
10 October 1994 – 981093
Service Routine for the REPLENISHMENT PUMPS
[1] Move SWITCHES 1 and 2 to the “ON” position.
[2] After 5 seconds, check that the REPLENISHMENT PUMP has started to operate.
[3] Check that developer and fixer are flowing in the replenishment lines and into the DEVELOPER and FIXER
TANKS.
Service Routine for the WASH PUMP
Caution
Do not do this routine unless water is in the WASH TANK.
[1] Remove the DRYER RACK from the PROCESSOR.
[2] Move SWITCHES 1 and 3 to the “ON” position.
[3] After 5 seconds, check that the WASH PUMP has started to operate by observing that water flows from the
WASH TUBES in the WASH RACK.
Service Routine for the DEVELOPER HEATER
[1] Remove the DEVELOPER RACK from the PROCESSOR.
Warning
• Do not operate the DEVELOPER HEATER unless the DEVELOPER TANK has enough water or solution in it
to cover the DEVELOPER HEATER.
• The surface of the DEVELOPER HEATER will become very hot, 140°C (220°F). Do not touch the
DEVELOPER HEATER.
• Do not remain in this Service Routine for more time than necessary or the developer solution might become
degraded.
[2] Move SWITCHES 1, 2, and 3 to the “ON” position.
[3] After 5 seconds, check that air bubbles are starting to form on the DEVELOPER HEATER in the bottom of the
DEVELOPER TANK. Or use a THERMOMETER 761217 to check that the temperature of the developer near
the DEVELOPER HEATER is increasing.
[4] Install the DEVELOPER RACK.
Andere Handbücher für X-Omat M43 PROCESSOR
2
Dieses Handbuch passt für folgende Modelle
2
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