Konica Minolta PB-501 Bedienungsanleitung

E-1

INSTALLATION MANUAL

A075955111

PB-501 Perfect Binder

I. Machine Combination Examples

[1050 Series][C6500 Series]

[C6501 Series]

Note: Case of 1050 series

When PB-501 is installed to 1050 series, be sure

to execute;

• Setting of DIP SW

• Perform a software update (ISW)

A075IXE002SB

• PB-501+Machine+PF-701

• PB-501+SD-501+Machine+PF-701

(SD-506)

• PB-501+LS-501+Machine+PF-701

(LS-505)

• PB-501+FD-501+Machine+PF-701

(FD-503)

• PB-501+SD-501+FD-501+Machine+PF-701

(SD-506)+(FD-503)

• Installation procedure ofPB-501 to machine (1050 Series C6500/C6501 Series) /options

• PB-501+1050 Series . . . . . . E-4 page

• PB-501+SD-501 . . . . . . . . . . E-10 page

• PB-501+LS-501 . . . . . . . . . . E-12 page

• PB-501+FD-501 . . . . . . . . . . E-14 page

• Common operations after installing PB-501 E-17 page to 19 page

• PB-501+RU-503+C6500(C6501 Series) . . E-7 page

• PB-501+SD-501+RU-503 . . . . . . . . . . . . . . E-10 page

• PB-501+LS-501+RU-503 . . . . . . . . . . . . . . E-12 page

• PB-501+FD-501+RU-503 . . . . . . . . . . . . . . E-14 page

* C6501 (RU-504/SD-506/LS-505/FD-503)

A075IXE050CB

• PB-501+RU-503+Machine+PF-601

• PB-501+SD-501+RU-503+Machine+PF-601

• PB-501+LS-501+RU-503+Machine+PF-601

• PB-501+FD-501+RU-503+Machine+PF-601

• PB-501+SD-501+FD-501+RU-503+Machine

+PF-601

A075IXE050CC

• PB-501+RU-504+Machine+PF-601

• PB-501+SD-506+RU-504+Machine+PF-601

• PB-501+LS-505+RU-504+Machine+PF-601

• PB-501+FD-503+RU-504+Machine+PF-601

• PB-501+SD-506+FD-503+RU-504+Machine

+PF-601

Applied Machine: C6500/C6500P/C6501/C6501P/1050/1050P

COLOR MFP: 65ppm/MFP: 105ppm

For Product Code: 56U*-Z*/ 565*-7*/A03U/A03V/A0U0/A0U2

E-2

II. Accessory parts

Note:1

Prepare glue pellets (GC-501) on your own.

Note:2

It will take about 20 minutes to melt a pack of glue

pellets.

Note:

Lifting the machine in an awkward position or

transporting it in a poorly balanced position could

result in personal injury. When transporting the

machine, assign an adequate number of persons

to the job and ensure that each person can take

a good position of not being excessively loaded.

(mass: approx. 210 kg)

[Precaution when transporting the PB-501]

When transporting the PB-501 on a slope where

the pitch changes suddenly (including lifter of a

truck and etc.), make sure to transport it back-

ward or forward. Do not move it in the arrow

marked direction of the following illustration. If

transporting it in the arrow marked direction,

some casters on the book receptacle/2 may be

deformed because the casters on the book

receptacle/2 are too weak to support the weight

of the whole PB-501.

1: Book receptacle/2

2: Book receptacle

3: PB-501(Main unit)

No. Name Shape Q’ty

1. Installation

plate/A

(for RU-503)

A075IXC1018CA

2. Installation

plate/B

(for RU-503)

A075IXC1019CA

3. Installation

plate/1

A075IXC001SA

4. Installation

plate/2

A075IXC002SA

A075IXC011SA

5. Installation

plate/3

A075IXC003SA

6. Installation

plate/4

A075IXC004SA

7. Installation

plate/5

A075IXC005SA

8. Paper path guide

(used only when

installing the FD-

501.)

A075IXC006SA

9. Ventilation duct

A075IXC007SA

10. Magnet

A075IXC008SA

11. Filter

A075IXC009SA

12. Power cord

A075IXC014SA

13. Processing

cover/1

A075IXC012SA

14. TP screw

M4x6 10

15. TP screw

M4x10 2

16. Installation

manual 1

17. Weight

*See the service man-

ual for instructions as

to how to use it. A075IXC013SA

18. TP screw M3x8

(used only when install-

ing the weight(s).)

No. Name Shape Q’ty

E-3

III. Preparation Prior to Installation

1. Visually inspect the unit.

2. Remove the locking tapes and locking materials.

3. Remove the accessory parts.

Note:

One more locking tape is on the rear side of the

book receptacle.

4. Open the front door of the PB-501, and remove six

locking materials (24 screws), the locking tapes

and the cushion.

Note:

There is a plastic sheet under the cushion, so be

sure to remove it.

5. Pull out the clamp unit and remove the locking tapes.

(8 places)

6. Push back the glue injector.

Note:

Push the upper right part of the glue injector (cir-

clemarked part).

7. Using the screw holes in the place the lower-right

locking material was removed, install the pro-

cessing cover/1 with two screws. (TP screw

M4x6: 2 pcs.)

8. Remove the two locking tapes and the protection

paper.

A075IXE001SA

Locking tapes

Guide tape

Accessory

parts

Locking tapes

Locking materials

A075IXE003SA

Locking tapes

Locking materials

Right lower

Locking

materials

Cushion

A075IXE004SA

Locking tape Clamp unit

Locking tapes

Locking

tapes

A075IXE005SA

Glue injector

Processing cover/1

TP screws M4x6

A075IXE006SA

Locking tapes

Protection paper

E-4

9. Open the door of the book receptacle/2, remove

the tapes the Lifter (2 places) and two locking

materials (7 screws ), raise the Lifter up to the

position where it stops, and remove the cushion.

10. Remove the locking tape on the cover tray.

(1) While pushing up the lock lever, pull out the

cover tray.

(2) Remove the locking tapes inside the cover

tray. Then remove the guide tape.

IV. Installation Procedure for each option

1. Turn the machine’s Sub and Main power switches

OFF, and unplug the power cord.

2. Install the Installation plate 1, the Installation plate

2, the Installation plate 3, and the Installation plate

5 on the left side of the machine as below. (TP

screw M4x6: 8 pcs.)

3. Remove the connector cover on the left side of

the machine (1 screw).

A075IXE007SA

Lifter

Locking materials

Cushion

Tapes

A075IXE008SA

Lock Lever

A075IXE009SA

Guide tape

Locking tapes

Installation procedure for

[PB-501 + 1050 series]

A075IXE010SA

Installation

plate 1

TP screws M4x6

Installation

plate 2

TP screws M4x6

Installation

plate 5

TP screws M4x6

Installation

plate 3

TP screws M4x6

Put screws in the

holes on the right.

15AQIXE014SA

Connector cover

E-5

4. Install the PB-501 to the machine.

(1) Connect the three connector jacks of the PB-501

to the connector plugs on the machine.

(One small 2pin connector will not be used.)

(2) Align the top hole with the Installation plate 1,

and the bottom hole with the Installation plate

5, and slide them to the back.

(3) Secure the PB-501 onto the Installation plate 2

with a screw. (TP screw M4x10: 1 pc.)

(4) Pull out the cover tray, and install the Installa-

tion plate 4. (TP screw M4x10: 1 pc.)

Note:

If the screw holes of the Installation plate 2 and the

Installation plate 4 do not align, adjust them by the

height of the casters on the PB-501.

A075IXE011SA

Machine PB-501

PB-501 connector jacks

2-pin connector

(not used)

A075IXE012SA

Holes

Installation plate 1

PB-501 Machine

Top

Bottom

Installation plate 5

A075IXE013SA

Installation plate 2

TP screw M4x10

A075IXE031SA

Installation plate 4

TP screw M4x10

A075IXE014SA

E-6

5. Remove the top cover of the book receptacle (2

screws).

Note:

A connector is on the rear side of the top cover.

Make sure not to forcibly disconnect the connector

when opening the top cover.

6. Turn OFF the DIP SW1.

Note:

• This procedure is required because by default it

is set for a C6500/C6501 series. (Factory

default of SW1: ON)

• Do not change other switches.

7. Remove the CN-29 connector from the control

board.

8. Remove the short connector from the clamp.

9. Connect the short connector to the CN-29, and

secure the connector 29 with the clamp.

10. Install the top cover on the book receptacle (2

screws).

11. Perform a software update (ISW).

For ISW procedures, see the service manual.

Note:

The software is designed for the C6500/C6501

series, so be sure to run it.

Note:

Perform the operations described in "V.Common

operations after installing PB-501", page 17 to 19.

A075IXE023SA

Top cover of the book receptacle

A connector is

on the rear side.

A075IXE042CA

A075IXE025SB

CN-29

Short connector

Clamp

A075IXE024SB

CN-29

Short connector

Connector 29

E-7

1. Turn OFF the machine's Sub and Main power

switches, and unplug the power cord.

2. Remove the positioning bracket/top of PB-501 (2

screws).

3. Install the machine installation plate/L (included in

the RU package) (TP screw M4x6: 4 pcs.:

included with the RU).

4. Align the bottom hole of the PB-501 with the posi-

tioning pin on the power supply unit, and lock

them by sliding the PB-501 toward the back.

5. Pull out the cover tray, and install the Installation

plate 4. (TP screw M4x10: 1pc.)

Note:

If the screw holes of the Installation plate 4 do not

align, adjust them by the height of the casters on

the PB-501.

Installation procedure for

PB-501 + RU-503 (RU-504) + C6500/C6501 series]

* For the installation procedure for the RU-503,

see the RU-503/504 installation manual.

(C6501 series is only for the RU-504.)

Positioning bracket/top

A075IXE043CA

00AAIXE000SAA075IXE044CB

Machine installation plate/L

TP screws M4x6

A075IXE045CA

PB-501

Hole position Pin

Installation plate/4

TP screw M4x10

A075IXE046CA

A075IXE014SA

E-8

6. Install the reinforcing plate/R (included in the RU

package) on the back of machine installation

plate/R and machine installation plate/L. (TP

screw M4x6: 4 pcs.: included with the RU)

7. Retract the supporting leg on the back side of the

power supply unit.

8. Connect the four PB-501 connector jacks to the

connector plugs of the RU power supply unit.

Note:

RU for C6501/C6501P series is different from the

one in the picture below.

9. Place the conveyance unit on the rail of machine

installation plate/R and machine installation

plate/L, and slide it all the way in until it stops at

the back.

10. Remove the lock shaft of the conveyance unit (1

black screw).

Note:

Be sure to store the lock shaft for the use when

removing the conveyance unit.

11. Pull out the conveyance unit, secure it with

screws [TP screw (black) M3x8: 2pcs.: included

with the RU], and push it back.

15AQIXE050SB

TP screws M4x6

TP screws

M4x6

Reinforcing

plate/R

15AQIXC008SA

15AQIXE051SB

PB-501 connector jacks

RU Power supply unit

15AQIXE052SA

Conveyance unit

Machine installation

plate/R

Machine

installation

plate/L

Machine Option

Lock shaft

15AQIXE053SA

15AQIXE054SB

TP screws (black) M3x8

Option side Machine side

E-9

12. Loosen two screws, and remove the connector

cover on the back side of the RU conveyance

segment.

13. Connect two connector plugs of the power sup-

ply unit to the connector plugs of the convey-

ance segment, and secure the wire bundle with

two clamps as shown in the figure.

14. Secure the bundled connectors of the power sup-

ply unit with the clamp on the connector cover.

15. Install the connector cover on the RU convey-

ance segment (2 screws).

Note:

Put the wire bundle into the RU machine so that it

will not get hooked when the conveyance segment

is pulled out.

16. Install the back cover (included with the RU)

[Truss screw (black) M4x6: 2 pcs.: included with

the RU].

17. Install the front cover (included with the RU).

(1) Temporarily place two screws in the front of the

power supply unit (TP screw M4x6: 2 pcs.:

included with the RU).

15AQIXE055SB

Connector cover

15AQIXE056SB

Clamps

Power supply

connectors

Wire bundle

00AAIXE000SA15AQIXE057SA

Clamp

15AQIXE058SA

Connector cover

15AQIXJ059SB00AAIXE000SA15AQIXE059SC

Back cover

Truss screws

(black) M4x6

00AAIXE000SAA075IXE049CB

TP screws M4x6 (temporarily secured)

E-10

(2) Align the bottom holes of the front cover with

the pins of the power supply unit, and use the

temporarily placed screws to secure it.

Note:

If the front cover does not close because it touches

the machine or optional unit, adjust the horizontal

position or angle of the front cover. If the actuator

does not turn the interlock switch ON, adjust the

position of the actuator adjustment plate as well.

Note:

Perform the operations described in "V.Common

operations after installing PB-501", page 17 to 19.

1. Turn the machine’s Sub and Main power switches

OFF, and unplug the power cord.

2. Install the Installation plate 1, the Installation plate

2, the Installation plate 3, and the Installation plate

5 on the left side of the SD-501 (SD-506) as below.

(TP screw M4x6: 8 pcs.)

3. Remove the connector cover on the left side of

the SD-501 (SD-506) (1 screw).

15AQIXE061SA

PinPin

Loosen the

screws to

adjust the

horizontal

position

Actuator adjustment plate

Loosen the screw to adjust the angle

Loosen the screw to

adjust the horizontal position

15AQIXF062SA

Installation procedure for

[PB-501 + SD-501 (SD-506) + 1050 series]

[PB-501 + SD-501 (SD-506) + RU-503 (RU-504)

+ C6500/C6501 series]

* For the installation procedure for the RU-503,

see the RU-503/504 installation manual.

(C6501 series is only for the RU-504.)

A075IXE019SA

Installation

plate 1

TP screws M4x6

Installation

plate 2

TP screws M4x6

Installation

plate 5

TP screws M4x6

Installation

plate 3

TP screws M4x6

Put screws in the

holes on the right.

Connector cover

15AEIXE033SA

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